Integrating Disparate Systems

Todd Davis, M.Sc., CISSPBusiness Development Manager, Government SolutionsSchneider Electric, NAODTodd_B.Davis@us.schneider-electric.comTel: +1 (404) 906-9287

2

Agenda

●Integration Issues Introduction●A Typical Building vs. An Intelligent Building●Principles of Integrated Solutions●Four Case Studies●Service & Support●Q&A

3

A Typical Building Setup

●Systems operate in isolation●Information not shared

across platforms●Asset data is often duplicated

Natural Gas Meters

Water Meters

Compressed

Air Meters

Occupancy Sensors

Light Sensors

Temperature Sensors

Humidity Sensors

Pressure Sensors

Electric Meters

Security

HVAC Equipment

SCADA

Lotus Notes

Weather Data

Renewable Power

Maintenance System

BMS

Lighting

Steam Meters

Metering System

4

The Intelligent Building

● Systems share information through a central, unifying system

● An interconnected smart building enables advanced control and a higher level of automation to save energy and improve productivity

Natural Gas Meters

Water Meters

Compressed

Air Meters

Occupancy Sensors

Light Sensors

Temperature Sensors

Humidity Sensors

Pressure Sensors

Electric Meters Security

HVAC Equipment

SCADA

Lotus Notes

Weather Data

Renewable Power

Maintenance System

BMS

Lighting

Steam Meters

Metering System

5

Integrated Solutions for Energy Security & Energy Efficiency

●SCADA: Security & Interoperability●Open Protocol Energy monitoring and utility control Systems●Leveraging Existing Systems Investments

Each UI and application have a single connection to the Middleware.

SCADA-Based Real Time Middleware – Pub-Sub Engine

Clients

Servers

HVACUI

SCADAUI

MESUI

EEMUI

ISX-C PowerNet EEM Security MetaSys

Facilities AMI AMR WAGES GIS

GISUI

BASUI

SQL

ODBC

XML

COMX

CORBA

OLEDB

J2EE

Dedicated connectors required to pass data between applications.

Clients

Servers

HVACUI

SCADAUI

MESUI

EEMUI

ISX-C PowerNet EEM Security MetaSys

Facilities AMI AMR WAGES GIS

GISUI

BASUI

Potential Problems Desired State

6

6

Campus: Integration Issues Compound

Legacy Equipment, Policies, Administration, and Competing approaches Legacy equipment is easy to integrate compared to multiple

buildings & telecommunications infrastructures. Some are open, others are proprietary and/or obscure.

Differing telecommunications infrastructures Transaction-based middleware can’t provide consistent

performance or reliability

Differing densities of Measurement Instrumentation Some buildings have a sufficient number of sensors & meters to

provide sufficient data for an energy efficiency play. Others have little to nothing at all.

7

7

Integration Requirements:

1. Real-time Middleware Integration Platform

8

Moving from Intelligent Buildings toThe Intelligent Campus

The Nuremberg Germany Convention Center Campus

9

9

Communications and Protocols

Connectivity

BAS Security Safety Access Control

BIM HVAC MicroGrid Fire Systems

“WAGES” Water Air Gas

Electric Steam

10

10

Multiple Platforms = Multiple Protocols

Open Standards OPC Modbus LONWorks SNMP ASCII C-Bus BACNet EIB / Konnex DNP 3.0 IEC870-5 Profibus

Industry Standards SAIA Siemens Mitsubishi Satt Moeller ABB Danfoss Exomatic Landis & Staeffa TA9000 M-Bus S-Bus Allen Bradley

11

11

Multiple Protocols = Multiple Disciplines

Intuitive Technologies Johnson Controls Kaye Instruments Keyence LG Industrial Systems Matsushita Mauell Mettler Toledo Mitsubishi Moore Motorola MOX Products MTL Instruments National Instruments Nematron NJ International Omnitronics Omron Optimation Optilogic Opto 22 Philips Phoenix Contact PLC Direct Preferred Instruments Reliance Electric

Rockwell Automation Rosemount RTP SAAB Samsung Satt Control Schlage Electronics Schlaps & Partner Schneider Electric Serck Sisco SIXNET Softing AG Sprecher & Schuh Square D Steeplechase Telefrang Telemecanique Thermo Westronics Tibco Toshiba Transmitton Triconex Corporation Unidata Universal Instruments

Valmet Vikingegaarden VIPA Wago* Weidmuller West Instruments* Westinghouse Willowglen Woojin Yaskawa* Yokogawa ZWorld

Action Controls Advantech Air Liquide Ampcontrol Anybus April Aromat Aspen Technology B&R Industrial Baker Hughes Barber Coleman Beckhoff Bosch Bristol Babcock Busware Campbell Scientific Inc. Cegelec Cimetrics Clipsal Colby Demag Contemporary Control

Systems Contrec Systems Control Microsystems Cutler Hammer

Data Electronics Detroit Diesel Eberle Elpro Technologies Elsag Bailey Emerson Engage Networks Enron Eurotherm International Facon Fischer & Porter Fisher Rosemount Fluke Foxboro Fuji Electric Gantner GE GEC Harris Controls Hewlett Packard Hima Gmbh Hitachi Honeywell Idec Izumi Intech (NZ)

12

12

Integration Requirements:

1. Real-time Middleware Integration Platform

2. Support Multiple Protocols with Open Interfaces

13

13

ORNL WAGES Metering & Integration

●Hundreds of Buildings●A Pilot Project made more sense fiscally and logistically●Only a few buildings to start

●Networking Technologies dating back to 1950s●Questionable Conduits & Quality

●Politics Consistent with any Institute of Higher Learning or Government Laboratory, or Department

●Competing objectives and agendas inextricably tied to the overarching Energy Efficiency play

●Variable Measurement Capabilities●Everything from Manual Entry to Completely Automated Report

Generation

14

14

Integration Requirements:

1. Real-time Middleware Integration Platform

2. Support Multiple Protocols

3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.

15

15

Mori Towers Solution Overview

User Support Features Visualizations Reporting Metrics Reliability / Scalability Integration Remote Access

Flexible and strong web server architecture

16

16

Solution Overview

Multi-Function Operations HVAC Lighting Energy management and reporting Fire and Security Equipment / Activity scheduling

Requires strong communication capabilities to the Building Automation sub-systems, and an integrated scheduler

17

17

Solution Synopsis Facility-wide Monitoring

Role based security Multi-protocol support Open communications Flexible clients Zero administration clients Secure remote access Cloud Computing

SQL, MES, Reports

Control Layer

18

18

Reliability

Communication Redundancy Automatic Failover Automatic Recovery Automatic Client Switchover Multiple Servers Multiple Communication Paths

● Client Services

● Communications

● Alarm and Event notification

● Data logging and Storage

● reporting

19

19

Reliability

Scalable Virtually unlimited expansion Clustered distribution Installations with over 2 million devices Installations with over 200 locations Installations with over 100 CALs

You know a system is reliable when it is used to control runway lights on airports, and shuttle facilities for NASA!

Multi-threaded Multi-CPU Multi-Cluster

20

20

Visualization Easily identify poor tenant behaviour

21

21

VisualizationStatus ‘hot-spots’ to display details

22

22

Visualization Status ‘hot-spots’ to access equipment details and controls

Manage HVAC parameters

23

NASA’s KCCS System Architecture

Architecture for Utility System is similar, but with 1 redundant I/O server set and end items would be AHUs, Pumps, Chillers, etc.

KCCS Utility

Network

Display Client

SGS EMOHQ

KSC IT Business Network

Kennedy Complex Control SystemPower Subsystem Control and Monitoring Architecture Diagram

Firewall

Secure KSCIndustrial EthernetBackbone-Power

(Fiber)

Sec

ure

KS

C In

dust

r ial E

ther

net

Bac

kbon

e ( F

iber

)

PrimaryController

KCCS Standard FIC

Secure KSC Industrial Ethernet Backbone (Fiber)

File Server/ADSP

TrendServer

I/O Server1

I/O Server2

I/O Server3

Primary Servers (LCC 1P9)

File Server/ADSR

TrendServer

I/O Server1

I/O Server2

I/O Server3

Redundant Servers (LCC 1P9)

Display Client

NASA PHOSB 5th

LOAD LOAD

Smart Substation Interface

UPS

ATS

Generators

Analogs

Contacts

Contacts/Analogs

Secure KSC Industrial Ethernet Backbone (Fiber)

Display Client

SGS ShopK61446

Display Client

USA Shopk7569

Power Meter SrvC5 Substation

C5 EPPWonderware Workstation

O2 Deficiency Monitors

PowerLinkControllable

Breakers(Lighting and Small Motors)

24

Power System HMI

Architecture for Utility System is similar, but with 1 redundant I/O server set and end items would be AHUs, Pumps, Chillers, etc.

25

UPS System HMI

26

Chilled Water System HMI

27

Air Handler System HMI

28

Utility Shop Overview HMI

29

29

Integration Requirements:

1. Real-time Middleware Integration Platform

2. Support Multiple Protocols

3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.

4. Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency

30

Second Line of Defense (SLD)

●Mission● Strengthen the capabilities of partner countries to deter, detect, and interdict

illicit trafficking of special nuclear and other radioactive materials at international border crossings including airports, seaports, and other points of entry/exit.

●Strategy● Develop cooperative efforts to mitigate the risk of illicit trafficking through:

●Search, detection, and identification of nuclear and other radioactive materials

●Development of response procedures and capabilities

●Deterrence of future trafficking in illicit nuclear and nuclear-related materials

●Goal● Deliver an effective and sustainable global capability to deter, detect, and interdict illicit trafficking in special nuclear and other radioactive materials

31

SLD: Two Primary Programs

● Equip more than 450 points of entry: airports, border crossings, and small feeder seaports

● Bolster detection capabilities of foreign border officials or affiliated agencies

● Partner with International or multilateral organizations (IAEA, EU)

● Equip 100 international seaports

● Bolster detection capabilities of foreign customs officials and port authorities

● Partner with other U.S. federal agencies

● CBP/ICE: Container Security Initiative (CSI)

● CBP: Secure Freight Initiative (SFI)

● DHS: ASP deployment

32

Reach & Impact of SLD Program

● SLD scans a variety of traffic types at borders & seaports globally

33

SLD Monitoring In Action

Vehicle Monitors

Secondary Inspection

Rail Monitors

Border crossings, seaports & airports

Puerto Cortes, Honduras

RPMs

OCRCameras

OtherDevices & Sensors

35

Other Integrated Systems & Components●The Following Additional Components are part of the

COMMS Solution● TOS (Terminal Operations System)

●Software to manage the movement of containers at a port or border crossing

● Telecommunications systems

●Fiber, CAT5e, Wireless WAN, Wireless LAN links, VoIP Phone Systems

● CSI Workstation (Container Security Initiative)—FBI Operatives, mostly

● NII (Non-Intrusive Imaging)—big Container X-Ray Machine

● Handheld RIIDs (Radio Isotope Identification Devices)

● Backup Power (usually just UPSs) for most components listed above

● Gate Control, Traffic Light Control

● Security System Interface

● Large Traffic Management Displays

36

Sample Alarm Station Screen

37

37

Integration Requirements:

1. Real-time Middleware Integration Platform

2. Support Multiple Protocols

3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.

4. Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency

5. Multiple System Interoperability

Service & Support

The Long-Term Differentiator for Successful Projects

39

39

Support as a Success Factor(See Frost & Sullivan, March 2011)

Maximizing Return on Automation Solution Investments through Effective Technical Support People, Process, Product

The order is important

Average Cost of 24 hours of Downtime: $6.3MIn some industries, $6.4M is the average cost for 1 hour of Downtime

Key Customer Criteria for Solutions Providers in Order:

1.Quality

2.Support3.Price

4.Delivery Time

5.Vendor Flexibility

6. Reputation & Expertise

7. Product Innovation

8. Warranty

40

Innovative Support Models

●Comprehensive Solutions Level Support Models & Agreements●Without regard to the mix of vendor components

●Global Consistency with Local Availability●One model for all locations with local resources familiar with site specific needs

41

41

Integration Requirements:

1. Real-time Middleware Integration Platform

2. Support Multiple Protocols

3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.

4. Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency

5. Multiple System Interoperability

6. Support for the Customer, not merely the Products

Summary

What We’ve Learned….

43

43

Integrating Disparate Systems Requires…

Hardware Agnosticism from Sale to Service & Support Even Greenfield projects are best served by multiple providers

Realtime Middleware as the Glue for Integration Transaction-based middleware can’t provide consistent

performance or reliability

A Service & Support Offering for the Real World Not just a support offering for a single vendor’s offerings.

A Solutions Oriented Approach Making The Most of Your Energy Requires more than a mere

Collection of Components. It Requires A Big-Picture Solutions Mind-set.

44

44

Conclusions Facility Managers need solutions that can assist them to keep

operational costs low, Energy Efficiency high, and their facility in top working order, such as

Building Systems that can work together to extend beyond

their individual capabilities and enable a truly intelligent building

Top tier solutions for Facilities Monitoring that can scale from small buildings to large scale commercial enterprises and close the gap between Building Automation and Facilities Management.

Solutions are currently deployed in Hospitals, Universities, Airports, High-rise offices, and Exhibition Centers. All of the power used in these systems is available and can be applied

to your facility today.

45

Make the most of your energy™

46

Questions / Discussion