Integrated Plastics Recycling Plant

Plastics Recycling

How the Recycling Occurs• 1. The recyclables are collected and sorted

according to their recycling code. Various types of plastic are then processed in suitable ways.

How the Recycling Occurs• 2. Generally, the plastic is sliced into flakes and

the flakes go through a washing process.

• 3. The clean plastic flakes are melted together, extruded through small holes, and chopped into pellets.

• 4. The bags of recycled pellets are taken to factories where they are melted and made into new products.

How the Recycling Occurs

PET and PVC Recycling Facility

Capacity • Estimated input capacity: 500 kg/h

waste plastics

• Estimated output capacity : ca. 400 kg/h flakes

PET (PETE) Plastics Include:

•Soft drinks bottles•Beer bottles•Water bottles•Ketchup bottles•Other

PVC Plastics Include

•Detergent bottles•Shampoo bottles•Cooking oil bottles,•Others

Feedstock• The recyclable bottles fed into the

facility need to have been pre-sorted and baled.

End Result – PET Flakes

Facility components:• 1. PVC bottles detection module • 2. Belt conveyor for PVC bottles• 3. Belt conveyor for PET bottles• 4. Loading conveyor • 5. Mill M 500/800• 6. Loading screw conveyor 250/6000• 7. Laundry• 8. Unloading screw conveyor Ø 200/3000• 9. Screw conveyor TM 300/6000 water washing• 10. Wash bath 1500/6000 INOX• 11. Unloading screw conveyor Ø 250/4000• 12. Horizontal Centrifuge• 13. Transport screw conveyor Ø 200/4000• 14. Switchboard for each machine

Technical Specifications:• Output capacity: ca. 400 kg/h of plastic

pellets• Staff required - 2 people• Installed capacity – ca. 250 kW• Consumption of water – ca. 3 m3/h• Required production area – 12 x 40m /500m2/

HDPE and PP Recycling Facility

Capacity

• Maximum input capacity: 600 kg/h waste plastics

• Maximum output capacity: 500 kg/h pellets

HDPE Plastics Include:

•Milk jugs•Juice bottles•Detergent bottles•Shampoo bottles•Motor oil bottles•Toys•Other

PP Plastics Include:•Yogurt cups•Medicine bottles•Straws •Closures•Piping •Other

Feedstock • The recyclable plastics fed into the facility

need to have been pre-sorted and baled.

End Result: Plastic Pellets

Plant components • 1. Belt conveyor• 2. Mill M800/800• 3. Worm conveyor SHT400/4000 transport / single-conveyor

washer/• 4. Flotation Bath for 1000/6000• 5. Centrifuge TSH 800/2000• 6. Dryer• 7. Extruder• 8. Filter• 9. Granulating head• 10. Centrifuge• 11. Piping• 12. Command switchboard

Technical Specifications

• Output capacity: ca. 500 kg /h of plastic pellets

• Staff required - 2 people• Installed capacity – ca. 500 kW• Consumption of water – ca. 3 m3/h• Required production area – 12 x 30m /ca.

400m2/

LDPE Recycling Facility

Capacity• Estimated input capacity: up to 600 kg/h waste plastic bags

• Estimated output capacity : 500 kg/h pellets

LDPE Plastics Include:•Carrier bags •Bin liners•Others

Feedstock• The recyclable bags fed into the facility

need to have been pre-sorted and baled.

End Result – LPDE pellets

Plant Components1. Belt conveyor2. Mill3. Laundry4. Flotation bath5. Screw press6. Centrifuge7. Cyclone8. Loading conveyor9. Extruder10. Melt filter 11. Granulating head12. Centrifuge13. Big-bag filling cyclone14. Switchboard

Process Flow Chart

Technical Specifications• Output capacity: ca. 500 kg /h of plastic pellets • Staff required - 2 people• Installed capacity – 568 kW• Consumption of water – ca. 3 m3/h• Required production area – 12 x 60m /ca.

720m2/