instruction manual the team to trust
TRANSCRIPT
the team to trust
• Standard• StainlessSteel
Instructionmanual
Safety - Installation
Printer overview - Interface overview
Menu structure
Turning the printer on and off
Selecting and viewing a job
Printing
Printhead maintenance
Adding ink
Troubleshooting Information
for daily operations
Safety - Installation
Instructionmanual 2
EC DECLARATION OF CONFORMITYDECLARATION DE CONFORMITE CE
__________________________________________________________________________
MARKEM-IMAJE CORPORATION150 Congress ST., Keene, NH 03431
United States of Americaensures that the new equipment referenced
below:
MARKEM-IMAJE CORPORATION150 Congress ST., Keene, NH 03431
United States of Americacertifie que l’équipement neuf, désigné ci-
dessous :
isinaccordancewithEuropeandirectivesapplicabletoequipmentsthatistosay:
• withthemachinerydirective2006/42/ECandwiththe relevantEuropeanstandards.BSEN60950-1:2006, ENISO13849:2008BSENISO12100:2010
• withtheelectromagneticcompatibilitydirective2004/108/CEandwiththerelevantEuropeanstandards.EN61000-6-2:2005,EN61000-6-4
• withthelowvoltagedirective2006/95/CEandwiththerelevantEuropeanstandards.BSEN60950-1:2006
TheabovereferencedequipmentbearstheCEmarking.Keene, N.H.U.S.A.Date: Nov.23,11
est conforme aux directives européennesapplicables aux imprimantes, soit :
• à la directive machines 2006/42/ECet aux normes européennes qui en constituent la réponse technique.BSEN60950-1:2006, ENISO13849:2008BSENISO12100:2010
• à la directive compatibilité électromagnétique 2004/108/CE et aux normes européennes qui en constituent la réponse technique.EN61000-6-2:2005,EN61000-6-4
• à la directive basse tension 2006/95/CE et aux normes européennes qui en constituent la réponse technique.BSEN60950-1:2006
En conséquence, le matériel ci-dessus cité, peut porter le marquage CE.
JohnZIMARDOManager– ProductReliability&
RegulatoryCompliance
__________________________________________________________________________
Model 5200/5400Serialnb.:
Nºdeserie:
Markem-Imaje Corporation 150 Congress ST., Keene, NH 03431, United States of AmericaTel. : +1-800-258-5356– Fax : +1-603-357-1835 – www.markem-imaje.com SPECIMEN
Safety - Installation
Instructionmanual3
Beforeusingthisprinter,pleasereadandfullycomplywiththeseinstructions,thematerialsafetydatasheet(MSDS)forconsumablesused,andsafetylabelsaffixedtotheprinter.Servicingmustbeperformedonlybyqualifiedpeoplewhoareappropriatelytrained.
■ LiabilityMarkem-Imajeshallnotbeliableforanydamageorinjuryresultingfromanyfailuretofollowthesesafetyinstructions,aswellasgoodmanufacturingpracticesandsafetystandardsthataregenerallyapplicableintheindustry,wheninstalling,usingorservicingMarkem-Imajeequipment.
Any user who modifies or repairs Markem-Imaje equipment, usesconsumables,sparepartsoraccessoriesother than thosesuppliedbyMarkem-Imaje,orfailstocomplywithMarkem-Imajespecificationsshallhavesoleresponsibilityfortheconsequencesthereof.
Markem-Imajeshallnotbeliableforanymalfunctionordamagecausedbyanymodificationof theequipmentoruseof theequipment foranypurposes other than those forwhich it is designed.The user shall besolelyresponsibletotakeanyprecautionsrequiredbyanyusetowhichtheuserputstheMarkem-Imajeequipment.
Markem-Imaje consumables (inks, cleaning products and otherconsumables), spare parts and accessories are designed for usewith Markem-Imaje equipment. Use of consumables, spare parts oraccessories,thatarenotproducedorrecommendedbyMarkem-ImajeforusewiththespecificMarkem-Imajeequipmentmayharmtheequipmentandcauseperformancefailures.
Because Markem-Imaje equipment is tested with Markem-Imajeconsumablesandsparepartsforconformitywithcertainregulationsandsafetystandards,useofnon-Markem-Imajeconsumablesandsparepartsalsomaybe inconsistentwith testingconditionsandaffectcomplianceof the equipment with certain standards. The user shall bear all risksassociatedwithuseofunsuitableconsumablesandspareparts.
Thisequipment iscertified inaccordancewiththerequirementsforCEmarking.
Safety - Installation
Instructionmanual 4
■ SafetyDespite all the precautions taken byMarkem-Imaje to guaranteethe safety of its printers, a residual risk remains if certainrecommendationsforusearenotfollowed.Foreachusecaseofthesystem,itisrecommendedtowearadaptedpersonnalprotectiveequipment(safetyshoes,glasses,gloves...).
Disconnect thesystemfrom itspowersourceandcall inqualifiedpersonnelinthefollowingcases:• Thepowercableorplugisdamagedorworn.• Liquidhasbeenspilledonthesystem.• Thesystemhasbeenexposedtorainorwater.• Theprinterisnotfunctioningcorrectlyalthoughtheuserhasfollowedtheinstructions.
• Theprinterhasfallenoritshousingisdamaged.• Theprinterisnotfunctioningcorrectlyandrequiresservice.
■ Steps to take in the event of an accidentShutofftheprinterimmediatelyintheeventofanemergency.Intheeventofanaccident,consultyourhealthdepartmentoryourattendingphysician.
■ Health / Hygiene / EnvironmentNoiseleveldoesnotexceed75dB(A)Operatingtemperaturerange:
Standard:0°to+40°C(32°to+104°F)StainlessSteel:0°to+25°C(32°to+77°F)
RelativeHumidity:0-90%withnocondensation
Safety - Installation
Instructionmanual5
When working with hot ink, Markem-Imaje recommends wearingprotectiveglovesandsafetygoggles.
A dry chemical orCO2 extinguisher should be installed near theprinterassuitableextinguishingmedia;donotusewater.
■ Labels
Hot Surfaces.This label indicateshotsurfaces.Topreventinjuryfromburns,donottouchthejetarraysurfaceorhotinkdirectly.Wearprotectiveeyeglasseswhenworkingwithhotink.
Protective Earth.Thislabelidentifiesaprotectiveearthpoint.
High Voltage.Thislabelindicateshighvoltagesinsidetheprinter.Topreventinjuryfromelectricalshock,disconnectthepowercordfromtheelectricaloutletbeforeservicingtheenclosure.
Earth.Thislabelidentifiesanearthpoint.
WARNING:UseofnonMarkem-Imajespecifichotmeltinkcancausesystemperformanceissuesorfailureandlossofwarrantycoverageforresultingdamage.
Safety - Installation
Instructionmanual 6
■ Automatic StartupDonotallowanautomaticpackagingmachinestartupafteraModel5200/5400reset.TheModel5200/5400enduserisresponsibleforconfiguringthesoftwareandinstallingthestatusoutputsignaloptioninawaythatrequirestheoperatortomanuallyrestartthepackagingmachineafteraModel5200/5400conditionhasbeencleared.Anydeviationfromthismethodisunsafeandanyconsequencesshallbeundertheentireresponsibilityoftheuser.
■ UseThe printer is designed for drop-on-demand ink jet printing forindustrialpackagecoding.Anyotheruseoftheprinterisprohibited,andanyconsequencesshallbeundertheentireresponsibilityoftheuser.
■ Handling Aprintheadatoperatingtemperaturemustnotbemoved.Topreventprintheaddamage,thehotprintheadmustfirstbecooleddownusingtheShutdownfeatureandthenpoweredoffbeforebeingmoved.Weightofprintstation(notincludingumbilicallines):
Model5200:Approx.63kg(140lb)Model5400:Approx.77kg(170lb)Printhead:Approx.2.1kg(4.6lb)
Regardingthesystemweight,handlingtaskshavetobeperformedbymorethanoneoperator.
Safety - Installation
Instructionmanual7
■ Servicing Disconnect the printer from the AC power supply before anyoperationsrequiringcomponentstoberemovedorexchanged.Useappropriatetoolsforanyworkontheprinter.Servicing must be performed only by qualified people who areappropriatelytrained.
■ MaintenanceDonotattempttoopenanysealedsectionsofthesystem!Thesesectionsdonotrequireanymaintenanceontheuser’spart.Disconnect the system from the power supply connected to theprinterbeforeperformingworkrequiringtheremovalorreplacementofcomponents.Use appropriate tools for any work on electrical and pneumaticcomponents.Donotusepointedorsharpobjectswhenreplacingthethermalprinthead.Werecommendmaintenanceworktobecarriedoutonlybystaffwhohave received technical training fromMarkem-Imaje andwearingpersonal protective equipment (safety shoes, glasses, gloves...).AnymaintenanceworknotdescribedinthismanualmustbecarriedoutbyMarkem-Imajetechnicians.
Safety - Installation
Instructionmanual 8
■ Installation requirementsInstallation must be performed without fail by a Markem-Imajetechnicians team. Any person modifying the installation shall bewhollyliableforsuchmodification.The printer must be installed in accordance with applicablerequirements.TheModel5200canhaveuptotwoprintheads.TheModel5400canhaveuptofourprintheads.
Determinealocationfortheprinterthat:• Providesaccesstothefrontandrearoftheenclosure,includingaminimumof15cm(6”)clearanceintherearforadequatecoolingventilation.
• Positionstheprinthead(s)within3m(10’)oftheenclosure.• Providessturdy,levelfloorspace.• Meetsenvironmentalandelectricalspecifications.
Ensuretheelectricalrequirementsaresatisfied:• Theprintermustbeconnectedtoa50–60Hz,single-phase
ACpowersupplyelectricitynetwork,1450Wmaximum(Model5200)or2530Wmaximum(Model5400),withearthgroundusingthecablesuppliedwiththeprinter.
• TheenduserisresponsibleforsupplyinganappropriateplugorwiringtoaterminalblockontheACpowercord.
• TheACvoltageconfigurationmustbeverifiedorchangedtomatchtheenduser’sACvoltageservice.
• Forelectricalcharacteristics,seetheSerial/I.D./RatingLabelontherearoftheenclosure,nearthepowerswitch.
Safety - Installation
Instructionmanual9
■ Installation checklist
For detailed installation instructions, see the Model 5200/5400 Installation and Setup Guide.
■ Options / Accessories ForinformationoninstallingaMarkem-Imajeoptionoraccessory,refertotheassemblyinstructionsdeliveredwiththeitem.
1 Installpowercord/plug
5 Connectumbilicallines:ink,electrical,andvacuum
4 Mounttheprinthead(s)(Seefollowingpage)
7 Turnonpower
8 Setsoftwareparameters
3 Assembleprintheadstand(s)ormountingpole(s)
6 Installanyoptions
2 VerifyorchangeACvoltage
Safety - Installation
Instructionmanual 10
■ Determine jetting position
Positionthejetarraynofurtherthan4,7mm(0.188")fromtheproducttobeprinted.
Afterinstallingtheprinter,setsoftwareparametersasneeded:• VerticalJetting:Nochanges• HorizontalJetting:MachineSetupMenu/PrintheadSettings/
PHOrientation/Horizontal• DownJetting:MachineSetupMenu/PrintheadSettings/PH
Orientation/Down• 45°Slant:MachineSetupMenu/PrintheadSettings/PH
Orientation/Custom4• Tilt,Rotation:MachineSetupMenu/PrintheadSettings/PH
Orientation/Custom1-3MachineSetupMenu/PrintheadVacuumSettings/CustomVacuumforCustom1-3PHOrientations
VerticalJetting
TiltCCWCW
HorizontalJetting
45°Slant
DownJetting
Rotation
Instructionmanual
Printer overview
11
1
2
5
63
4
8 7
1 Printstation
2 Userinterfacemodule
3 Enclosure
4 Umbilical
5 Printhead
6 Serial/I.D./RatingLabel
7 Inkdoor
8 Printheadstand
Instructionmanual
Interface overview
12
Keypad
LEDIndicators
FunctionKeys(4)
DisplayArea
Stopprinting(offline)
Startprinting(online)
Movethearrowonthedisplayortheinsertionpointwithinafield;navigatetoandfromfields
ReturntopreviousmenuOpenselectedmenu
Selectthemenuorfunctiondescribedaboveitonthedisplay
Printerstatus(green) Inklevel(blue) Faults(amber)
Instructionmanual
Top Level menu overview
13
1234
13
678
9 10 11 12
5
Function
1 Nameofselectedjob
2 Currentdateandtime
3 Statusofthemachine
4 Printingstate
5 Statusoftheinksupply
6 Batchcount
7 Totalcount
8 Instructionstogoonline(ortopreviewtheimage)
9 JobSelectkey
10 Registrationkey
11 Shutdown(orStartup)key
12 MainMenukey
13 Statusofeachprinthead
Instructionmanual
How to navigate
14
Pointer Indicateswhichfieldonthedisplayisselected;usearrowkeystomove.
Up-Arrow Indicatesadditionaloptionslistedondisplayaboveoptionslisted.
Down-Arrow Indicatesadditionaloptionslistedondisplayaboveoptionslisted.
PageUp Usedtodisplaythepreviousportionofthemenuorlist.
PageDown Usedtodisplaythenextportionofthemenuorlist.
Modify Usedtochangethenumericalvalueoftheselectedparameter.
Plus Plus(F1key)willincreaseavalueorscrollthroughoptions.
Minus Minus(F2key)willdecreaseavalueorscrollthroughoptions.
JobSelect (F1)Initiatesjobselection.
Registration (F2)Usedtoadjustthelocationoftheprintedimageonthepackage.
ShutdownorStartup
(F3)Initiatesshutdownorstartupoftheinkdeliverymodule,inklines,andprintheadheaters.
MainMenu (F4)Usedtoenterdatabasemanagement,machinediagnostics,andmachinesetupmenus.
Preview Usedtoviewanimageonthedisplaybeforeprinting.
Instructionmanual
Access to menus
15
Whendesiredcharactersaredisplayed,presstheENTERkey.
Toopenamenu,pressthefunctionkeybelowthedesiredfunctiononthedisplay.
Whenrequiredtoentertext,aSelectCharacterboxwillappear.
Usearrows toselectacharacteronthekeyboard(2).
UseF3 andF4 keystomovetheinsertionpoint(1)leftandright.
UseF1 keytoinserttheselectedcharacterattheinsertionpoint(1).
UseF2 keytodeletethecharactertotheleftoftheinsertionpoint(1).
1
2
Instructionmanual
Menu structure
1616
■ Top Level Menu
JobName
DateandTime
MachineStatus
PrintingState
InkSupplyStatus
PHStatus
BatchCount
TotalCount
JobSelect(F1)PreviewJob
FindJob
Reg+/-(F2)RegistrationOffset
PHTrigger
PHRegistration
ShutdownorStartup(F3)MainMenu(F4)
DatabaseManagement(F2)
MachineDiagnostics(F3)
MachineSetup(F4)
ENTERkey(F1)PreviewImage
Instructionmanual
Menu structure
17
Database Management (F2)
Machine Diagnostics (F3)
Machine Setup (F4)
RetrieveFiles VersionInformation UserInterface
ListFiles InkSystem PHSettings
BackupFiles PH PHVacuumSettings
DeleteFiles InkDeliveryModule PHMapping
Advanced PrintStation PrintStationSettings
AvailableSpace VPC ShutdownSettings
RecoverableSpace UserInterface PasswordSettings
FileSpace OCU Communications
TotalSpace InkUsage CustomCodes
Imaging/Printing ShiftCodes
StateLogger SSCCSettings
ActionLogger DateChange
MCULogger ImageSettings
Statistics ErrorConditions
Initialization
■ Main Menu
Instructionmanual
Turning the printer on
18
Ensurepowerisconnected
"I"positionpowersontheprinter
LEDblinksslowly
Donotmoveahotprinthead
≈60mn
Instructionmanual
Turning the printer off
19
Wait3-4hoursformessage:“ShutdownDone”
Ensureprintinghasstopped
"0"positionpowersofftheprinter
≈3-4h
Ifprinteris“Ready”andnovariablefielddataneedstobeentered,“Chocolate”jobisreadytobeprinted.
Instructionmanual
Selecting a job
20
Ifjobisnotlisted
OR
OR
Instructionmanual
Selecting a job
21
OR
Editfield
Ifavariablefieldrequiresdataentry,thedisplaywilllisteditablefields.
"Chocolate"jobisreadytobeprinted.
Topreviewthecurrentjob:
Toselectajobtopreview:
Instructionmanual
Previewing a job
22
PH1imageisshown
TodisplayPH2image
PH2imageisshown
Instructionmanual
Previewing a job
23
Previewimageofnextprinthead(F1)
Previewimageofpreviousprinthead(F2)
Selectthejobbeingpreviewed(F4)
ReturntotheTopLevelmenu(ENTER)
"Chocolate"jobisreadytobeprinted
Instructionmanual
Printing
24
Selectedjobisreadytobeprinted
PressSTOP tostopprinting
PressSTART tostartprinting
Instructionmanual
Adjusting the registration
25
Decrease Increase
PH1,PH2,PH3,PH4affectsregistrationoffsetofspeciedprinthead
SelectPH#
Use or tochangePH#registrationoffset
Use tochangeregistrationoffsetforallprintheads
Reg.Offsetaffectsregistrationoffsetofallprintheads
Instructionmanual
Adjusting the contrast
26
Thedisplaycontrastcanbechangedfrom any menu.
Decrease darkness:
HolddowntheSTOPkey
PresstheDownArrow
Increase darkness:
HolddowntheSTOPkey
PresstheUpArrow
0% 70% 100%
Light Default Dark
Instructionmanual
Maintenance
27
When:• Atthestartofeachshift• Aftereachcoldstartup• Iftheprintheadhasbeenidleformorethan 4hours
• Ifthejetsarenotprintingproperly
Pressandreleaseonce
Purge (daily)
Obtainadriptray
InstructionmanualInstructionmanual
Maintenance
28
Obtainapieceofpaper.
Pressandholdthejettestbuttonwhilemovingthepieceofpaper6mm(1/4”)fromthefrontofthejetarray.
Jet test (daily)
Ifseveralattemptsatpurgingareunsuccessfulinrecoveringjets:
IfnotOK,repeat:
InstructionmanualInstructionmanual
Maintenance
29
Wipe (if necessary)
• WipethejetarrayafterpurgingONLYifseveralattemptsatpurgingareunsuccessfulinrecoveringjetsorinthedownjettingposition,afterapurge.
• UsingaMarkem-ImajePrintheadwipe,wipethejetarrayfromthemiddleout.
• Cleananyinkbuilduparoundthejetarrayareaandinthecornersoftheenclosurenearthejets.
DO NOT SCRUB THE JET ARRAY
DO NOT MOVE A HOT PRINTHEAD
YesNo
InstructionmanualInstructionmanual
Adding ink
30
If using ink bottles:
If using ink blocks:Openinkdoor
Removeinkblockfromwrapper
Insert1to4inkblocks
CloseinkdoorDoorlocksin60sec.
Openinkdoor
Removecap
Insertbottle
CloseinkdoorDoorlocksin60sec.
Instructionmanual
Troubleshooting Information
31
STATUS(green) Indicateswhetherconditionsaremetfor
printing.
On OnlineOff PowerisoffBlinking Warminguporcoolingdown(fastblinking) Offline/Ready(slowblinking)
INK(blue) Indicateswhentheprinterneedsink.
On AddinkbottleBlinking AddinkbottleimmediatelyOff InkOK
FAULT(amber) Indicateswhentheprinterneedsattention.
On WarningBlinking Error(printingtypicallystops)Off Noerrorsorwarnings
LED indicators on user interface module
Instructionmanual
Troubleshooting Information
32
LED Indicator on printhead
On Printheadisenabled,readytoprint,andtherearenofaultconditions
Off Printheadpowerisdisconnectedorprintheadisdisabledorprintheadispurging
Blinking Printheadisnotready Printheadiswarminguporcoolingdown
Instructionmanual
Troubleshooting Information
S/N:Serialnumber:
ink:
Fault messagesWhentheprinterdetectsafault,theTopLevelMenuprovidesanerrororwarningnumberandamessagetoindicatethenatureoftheproblem.
Awarningdoesnotstopprinting.Example:Warning201-AddInkNow(inklow)
Anerrortypicallystopsprinting.Example:Error401-OutOfInk
CorrecttheproblemandpressENTERorEXIT.OR
33
Notes
Instructionmanual 34
Notes
Instructionmanual35
Photographs and drawings are not binding in detail. Original instructions. This document was originally written in English. The English text of this document shall alone be authentic and shall prevail in the event of a dispute. Markem-Imaje reserves the right to modify the specifications of its products without prior notice. Any reproduction, even partial, of this document is prohibited.
© 12/2011 Markem-Imaje All Rights Reserved. English version
the team to trust
en
UserD
ocum
entationDepartment12/2011
www.markem-imaje.com
Markem-Imaje Corporation150 Congress StreetKeene, NH 03431United States of Americatel +1 800 258 5356fax +1 603 357 1835
10054021-AB