instruction manual - goldwing chromegoldwingchrome.com/manuals/gl1200/honda goldwing gl1200 1984...

HONDA-LINE,R

INSTRUCTION MANUAL) AUDIO SYSTEM FOR GL1200

rAccessory Application Publications No.

HONDALINE~ AUDIO SYSTEM GL 1200

HP 2858307

Issue Date

JULY 1983

FEATURES

A Hi-F i onboard cassette dack with broaderfrequency response. Plus a lot more.A tota I of seven combinations to constructyour own on board audio system. They aredescribed below in terms of the componentsto go with.

The purpose of this guide is to provide youwith the proper installation procedure of yourcassette and the mating components.Read the guide and owner's manual fromcover to cover, and the music will go roundand round wherever you go.

*Standard Equipment

08118-MG910 AM/FM/cassette kit. (Type-ml * * 10 0 0 0 0

Note

)I

/!

(Fig.-1) INith auto vol.

Part Name

IPart No.

08118-MG930 Speaker kit. (Type-ffi) I * * \ 0 0 0 0 0 R/L (Fig.-2) I

08118-MG940 Antenna kit. (Type-ill) * \ * 10 0 0 0 0 (Fig.·3)

08118-MG945 Antenna mount bracket., R. * * 10 0 0 0 0 (Fig.4)

SW, CB, passenger (Fig.-S)

08118-MG950 Passenger contoroller kit. (Type-Ill) 0 I 0 \//V/ I0 i/// 0-----,/L'--+---+------------i

08118-MG970 CB Transceiver kit. (Type-ill) /1 0 1/// ///!/ 0 0

! OB118-MG980 Headset junction box kit. 1 0 i 0 V C

0 I 0 0 0 (Fig.-7)

i 08118-MG985-IOF Head set (Internal open face) ! ii/I i !f-----------j-------------- ! / I \ " I

:_O_8_1_1_8_~_G_9_8&_IF_F_~H-e-~-~-t-(-ln-t-ek-n-a-l-fu_1_I_fu_~_)_~!O oi /110'01010i 08118-MG987-EOF Head set (External open face) ! / I!r08118-MG988-EFF Head set (External full face) l/ I I I

ISelect (Fig.-S)

08162-MG920A Arm rest kit. (R-51 L) I' I I 0 I j 0 Select { _}

'-~_8_1_6_2_-M_G_9_2_0_B_ ___'__A_rm_re_s_t_k_it_._(N_H_-8_'_L_l -L-*_L....-*-:-1_..L1_-L.-(o_P....J).__L1i(o_P)....l...- ...--l

NOTE:• For GL1200 INTERSTATE, to install

the Passenger Controller, it is necessary topurchase the Arm Rest Kit.

• This guide covers the following threevariations. Be sure to use the correctprocedures for the system bei ng constructed.

1 of 34

HONDA MOTOR co., LTO. 1983·AIt Rights Reserved 08118-MG91D-95E Printed in JapanRQX4269ZA

-COMPONENTS

[08118-MG910 AM/FM/CASSETTE KIT.]

Washer, nunber brkt set 2 ~

Cap, socket bolt 5 mm 4 I

Cap, radio bracket I 1~'___ --+------__ Lock set, clock 1

Screw, tapping 3 x 34 mm 1

Owner's manual \ 1~;ta-II~DWG--- -~--r--- 1 !

- -~---- Wi-;;band --~--2-----1

----I-n~-t~lIationDWG 1.J

91456-MGS-7700I 90402·GBO·9000

1110

~ --~1-2---T 39342-MG9-8700: 13 --+-I--o-a-11-8--M-G-S-10---0-2l -L

14 i 90161-MG9-8700

~~~-=~- .~E ~:~~::~~~~~:~~E17 i 32161-404-000018 ! 08118-MG910-95F

1 Part No.I

Part Name I Q'tyIndex No.~ --I--------~- -

I,\-~

39100-MG9-8710-Ml AM/FM/cassette assy 1

2 39140-MG9-8710-Ml Power ampiifier I 1I~

!

3 I 39190-MG9-8710-M1 ! Automatic volume contorol I 1c- I -------

I,4 I 39200-MG9-8700 I Handleber contorol 1IL----r=E -+-----------

37460-MG9-8710-M1 I Clock assy 1--

3921 a-MG9-8700 ! Handleber cantorol spacer 1

7 I Oa118-MG910-Q1 ---+ Bracket assy auto vol. \ 1~

I8 93902-34380 Screw, tapping, 4 _x 12 mm 2

~_9~_L-----+-

94050-05080 ! Nut, flange, 5 mm 1---- -+------..-----

Fig. 1

\

I

~

3 of 34

[Dal18-MG970 CB TRANSCEIVER KIT.]

Collar, radIO SW.--------~-----~

3920 '-MG9-81 0077

---

IIndex No. I Part No. I Part Name a'tyI

61 39260-MG9-8110-M1 r--C-i3 Transceiver assy 1

62 39270-MG9-8100 I Compornent, terminal : 1

63 39290-MG9-8100I

o istrbutor, ant I 1

II

64 39280-MG9-8110-M1 Cover assy., 1

65 i 39255-MGS-8110-M1i

Transceiver harness I 1I

66 0811S-MG970-G1 1 Stay assy., auto vol. 167 94002-05000-0S Nut, hex., 5 mm I 168 90162-MG9-8700

-+Screw, tapping-3 x 54 mm ----1- 1

69 94021-05000-05 Nut., hex., cap 5 mm I 4i I

70 39300-MG 9-8100 I CB Handlebar switchI

,-

72 90402-GBO-9000 j Washer, nunber brkt set l 4i--,-i

--

73 91456-MG9-7700 CAP. socket bolt 5 mm 4----- ---

T I74 08118-MG970-41 SW, CB. Passenger 175 08118·MG970-95 1 Installation DWG 1

----

76 08118-MG970-96 i Owner's instl I 1-r

Fig.6

.7,2..",~'§T~

.----I

~/ I

~74

65

)1

5 of 34

8118·MG980 JUNCTION BOX KIT.]

ndex N~_. _Ir-!__._P_ar_t_N_o. ~I· p_art_N_am_e --+_Q_·t_y_

__~--+-i_3_9_24_0_·.,--M_G_9_-8_1_1_0_-M_1_~I. _H_ea_d_s_et--=j,--u_n_et_io_n_b_o_x__~ _

_~_1._9_2_'_OO__-_04_0_1_6-_0_A__-+_B_o_lt-=-,_he_x---',,_4_x_'_6_m_m__-+--__--...1

83 i 93500-04004-1 H Screw, pan 4 x 6 mm84 i 08118·MG980-01 Junction lead

i

85 : 08118-46350-05 Connector holder assy----i-----------+-----------=-----T------<

86 ! 08118-46350-06 Hook, lead-------

87 08118-MG980-03 ~ Grommet, HIS harnes

88 0_8_'_18_-_M_G_9_80_-o_2__L Bracket, auto volume

-lEAD SET]

g. 8

INTERNAL-TYPE HEADSET FOR STAG(OPEN-FACE) HONDALINE HELMETS

2 INTERNAL-TYPE HEADSET FOR HAWK(FULL-FACE) HONDALINE HELMETS

i

! \I ----i

3 EXTERNAL/UNIVERSAL-TYPE HEADSET FOR i 4 EXTERNAL/UNIVERSAL-TYPE HEADSET FOROPEN-FACE HELMETS I FULL-FACE HELMETS ~

-_~_.__l --------!

of 34

PRECAUTIONS

• The gu ide is so designed that it covers allposs ib Ie com b ina t ion5 0 f the H i-F icassette and its components. Beforestarting to construct your system, be sureto read the manual carefully 50 you may

select the correct topics for the systembeing constructed.

• A II couplers, connectors and \vires arecolor coded. You may find it easier thanyou think to assemble the cassette andcomponents.

• Careful handling of the preCISion Hi-Ficomponents is important.As a rule of thumb you should handletheir cables and wires with greatest care.Remember that rough handling can leadto broken insulation and a host of other

malfunctions.

2) Remove the left fairing pocket and control box cover. Discard the switch and

switch cover.

Fig. 11

INNER COVER

Combination 1: AM/FMCASSETT E for INTERSTATE

Components:

• AM/FM/CASSETTE KIT

• Speaker kit• Antenna kit• Antenna mount bracket (right)

(Fig. 1)(Fig.2)(Fig.3)

(Fig.4)

3) Remove the seat and shelter.

NOTE : To remove the shelter, it IS

necessary to remove the inner coverby lifting its end up by hand.

Fig. 12

1) Remove the right and left side covers.Disconnect battery negative cab Ie fromthe battery negative terminal.

INSTALLATION

4) Remove the right and left rear viewmirrors.

-1 Slide the boots off the mirror stays.

-2 Rotate the mirrors as shown, andremove the two mount bolts fromeach. To gain access to the mountbo Its, it is necessary to invert theboots.

NOTE: Do not let the mirrors fall.

7 of 34

LEFT/FAIRING

,/ POCKET

C'Fig. 10

~IBOX COVER

COVER ,,__ I~~."~/~ ;/ " -~~\// I ~. i

~'_.~~

5 x 22 mm SOCKET HEAD BOLT

SOCKET BOLT CAP

CONTROL

Fig. 13Remove the windshield garnish.

NOTE: Use added care when removingthe windshield garnish to avoiddistorting "it. To remove, push it upalong the contour of the windshieldby applying equal force on both sides.

Remove the head light.

-1 Screw off the mount bolts and pullthe headlight out. Disconnect thewire harness connectors inside theheadlight case.

Fig. 14

HEADLIGHT

~ \\FRONT GRILL

of 34

~ \

I ~/1 <> J

u ~

\J I) //~tf)/

-2 Rotate the headlight in the arrowdirection; disconnect the headlightaiming adjust cable as shown.

7) Remove the windshield.

-1 Remove the fou~ bolts and removethe windshield and retaining plate.

NOTE: Do not let the windshieldfall.

Fig. 15

)(

CLIP NUT

8) Remove the instru ment visor.

Remove the right and left blind grillsby pulling them out by hand.

-2 Remove the four 6 x 20 mm screws/washers.

NOT E: 0 iscard the four cl ip nuts.

Fig. 16

9) Remove the instrument cluster.

-1 Remove the four nuts from thecl uster studs; si ide the cl uster backward.

NOTE: Use caution when sliding thecluster back not to force the wireharness from the cluster into thefairing.

-2 Route the 4-P white coupler (stored inthe fairing behind the meters) throughthe hole, along the meter harness, tothe clock mount.

9 of 34

10) Remove and discard the instrumentcluster holder. I nstall the radio mountingbracket in place of the cluster holder.

1 Slide the cap © onto tab of the radiomou nting bracket.

2 Remove the instrument cluster holderand install the radio mountingbracket.

Fig. 17 INSTRUMENTCLUSTER HOLDER

""-,

i HOW TO REMOVE RADIO

~~oQ I! \\

LEVER LOCK

"'~"RADIO MOUNTING

BRACKET

11) Reinstall the instrument cluster on thefairing.

NOT E: R0 ute the au di0 harness wi resthrough hole in the fairing and outthrough the left fairing pocket opening.Before installing the instrument

cluster, check that all harness wiresare routed and pulled out through thefairing opening as shown.

12} Connect the 2 red and white 4-P audiocouplers to the fairing 4-P couplers colorto-color.

Fig. 18

10 of 34

5-P DIN CONNECTOR (BLUE BANDED)

5-P DIN CONNECTOR /I

FAIRING HARNESS

ANTENNA

2-P COUPLER (BLACK) (TO AMPLIFIER)

I \ 4-P COUPLER (RED) (TO CONTROL BOX RADIO)

\~ 4-P COUPLER (RED)I

4-P COUPLER (WHITE)

Fig. 19 Fig. 21

3) Store the end of the taped wires (largestbunddle of vvires} of the audio harnessin the fairing at the location shown inF ;g. 19.

NOTE: Do not insert the other harnesswires with the taped wires.

15) I nstall the power amplifier.

-1 Remove the two seals from theamplifier mount stud holes of thefairing.

-2 Position the amplifier in place in thefairing pocket and install using a5 mm nut and washer (19) on eachstud. Tighten the nuts securely.

={emove the four tapping screws attachinghe coupler bracket; slide the bracketaward the center.

Fig. 22

11 of 34

CONNECT 2·PBLACKCOUPLERS

. ,:.\~

, '\ CLAMP

O\~

\m~\\U'\ RED TAPE

"~---.-----

16} Connect the audio harness (from theradio) 2-P black coupler to the poweramplifier 2-P black coupler.

NOTE: Bend the ,clamp on top of thepower amplifier up to secure theharness.

I

20UPLER Ii

BRACKET

!I

II!I\

I

Ii!

,PPING SCREW

:g.20

Fig. 23

ANTENNAFEEDER

GROMMET

COUPLER HOLDER

17) Route the antenna feeder into the fairing.

-1 Remove the grommet from thecoupler holder, and route the end ofthe feeder through the large hole inthe holder, then trough the smallhole, into the fairing.Reinstall the grommet.

NOTE: Route the feeder over themain amplifier and secure with thewire clamp as shown.

,24

Fig. 25

HEX NUTI

/

\60NTROl BOX BLIND COVER

5 x 22 mm SOCKET HEAD BOLT

18) Install the auto volume control unit.

-1 Position the bracket on the con-trol unit ® and install using a 5 mmflange nut Tighten the nutsecurely.

-2 Install the control unit on thecover using the hardware shown inFig. 24.NOTE: Install the plain washers with

ra ised ends facing out.-3 Connect the audio harness 0 f N

connector (red banded, Fig. 22) to theauto volume control unit 0 I Nconnector (red banded, Fig. 24).

-4 Connect the audio harness 0 INconnector (blue banded, Fig. 18} tothe auto volume control unit DlNconnector (blue banded, Fig. 24).

-5 Connect the fairing harness white/black coupler to the auto volumecontrol unit white/black coupler.

-6 Position the cover (see Step-2) on thefairing and install using the 5 x 22 mmscrews retained in Step 2. Tighten thescrews securely.

-7 Press the caps into the recesses ofthe socket bolt heads.

1=26I

1

I\

I

19) Install the clock~l and lock 'lJ on themeter visor.

Remove the blind covers from themeter visor by pulling them out byhand.

NOTE: Discard the blind cover forthe clock. Retain the blind coverfor the radio as it is used as a coverwhen the rad io is removed.

-2 Remove the' nut from the clock (~)

-3 Position the clock !~; and lock (l~ onthe visor and install using the bracketand nut removved in Step-2.

Fig. 27

20) Install the seapkers @ and meter visor onthe fairing.

-1 Slide the four clip nuts @ onto theedge of each speaker mount openingof the fairing as shown.

-2 Install the seapkers using the hardwareshown in Fig. 27.

NOTE:• Insta II the spacers @ with the

sponge ends on the fairing side, andthe thick sides of the screw surfacesfacing out.

• Connect the clock a nd speakerharness wires noting the sizes ofthe speaker wire terminals.

• Align the locating tabs on themeter visor with the holes in theradio mount bracket.

• Install the speakers with the drainholes facing up and down as shown.

13 of 34

Fig. 28

Fig. 29

DRILL HOLE ....

TURN SIGNAL SWITCH

WIRE BANDS

21) Install the radio switch and connect theswitch wires to the wire harness.

-1 Drill a 1.5 mm hole through the turnsignal switch at the location shown(center), and install the turn signalswitch using a tapping screw @,and spacer ® .NOTE: When installing the switch

® on the turn signal switch, alignthe locating tabs on the spacerwith the holes in the signal switch.A total of four holes is provided toallow for adjustment of switchangle.On some models, only tow holesare provided on the right side. Toinstall the radio switch ® , it isnecessary to break off the left tabon the spacer ® .

-2 Route the switch harness wires asshown in Fig. 29 and 30.

'it WARNING

Attach the wires with the wire bandswith the handlebar turned extremeright or left, so they are not pulledtaught when the handlebar is rotated.

COUPLER HOLDER

/ I~/ ' ! / ", r: i

~):~

II ~II " I

III II;!! I BROWN ~~J}' iI ,I \\ ~ ""-I ,! ~v/

BLACK ~

CONNECTOR COVER/ \:'\

Fig. 31

ctQ,,

' __ CB P"A,SSENGER, ~ SWITCH\ '

~, - ~)

4;-tJ"V// BAND RUBBER

~~CAP NUT~~\i,_

SCREW

BAND" ~

Fig. 30

-3 Connect the radio switch ® coupler,and install the cnupler holder andconnector cover as shown.

14 of 34

\

MAIN WI RE HARNESS

Fig. 34

Position the antenna assembly on thetravel trunk stay as shown in Fig. 33.

NOTE:Discard the grommet which isremoved from the motorcycle.

• To ease installation, it is recommended to remove the travel trunk.

23) Connect the antenna feeder to the wireharness.

-1 A ttach the feeder connector (F ig. 25)to the frame using a wire band @positioned where shown.

-2 Connect the feeder @ to the wireharness as shown.

1-Flg.32 -2

t

22} Install the antenna.

-1 Install the antenna feeder @ on theantenna bracket @ using the nut~' ; install the grommets @ and @

as shown.Pu II the end of the feeder ,~ out/ toel iminate slack in the bracket @ .NOTE: Before tightening the nut

~@ I temporarily install the antennaelement @ to be certain, that itcan be folded toward the front.

L 15 of 34

24) Check operation of each compoents asfollows:

-, Check that the wire harnesses andcables' are routed properly and are notpinched, twisted or pulled taut in allsteering positions.

·2 Check that the radio is secure in itsmount, and that it can be removedand installed easily with the key.

-3 Connect the battery negative cabie tothe battery negative terminal.

-4 With the ignition switch in the ACeposition, turn on the radio switch.Check the radio and cassette deck forproper operation.

-5 Recheck the harness and cable routings if there is any abnormality.

25) Check all bolts, nuts, screws and otherfasteners for security. Retighten ifnecessary.

26) Install the headlight.

-, Refer to Step 6 and Fig. 14.

NOTE: Check that the headlightaiming gears are engaged properly.

27) Install the windshield and windshieldgarnish.

28) Install the left fairing pocket.

NOTE: Re-arrange and secure the harnesses with the harness clamp on themain amplifier, if difficulty is encountered in installing the pocket Inthe fairing.

29) Install the shelter, seat and side covers.

30) Install the inner cover.

NOTE:

Follow all safety nots and precautionsdescribed in the owner's manual andcaution label on the back of the case.

16 of 34

Combination 2: AM/FM/CASSETTE andINTER-COM for INTERSTATE

Fig. 36

Components:


• Speaker ket• Antenna kit• Antenna mount bracket, right• Headset ju nction box kit

• Head set• Passe n9er cont r0 I kit• Arm rest

(Fig. 1)

(Fig.2)(Fig. 3)(Fig. 4)(Fig.7)(Fig. 8)

(Optional)(Optional)

RUBBER WASHER

PLAIN II

WASHERI

HEX NUT

~

BLUE TAPEI

"'\REO TAPE

NOTE:Passenger control kit with a volume control,talk switches and map lamp is available asseparate optional. To use the kit, it is necessary to purchase the Arm Rest Kit. Fig. 37

INSTALLATION

NOTE:

Follow the steps 1 thru 16 underVARIATION 1 for steps 1 thru 16.

Fig.3S

17} \nstall the auto volume control ® andbracket (@; usi ng the flange nut. ®.NOTE: Discard the bracket (J), Fig. 35.

18) Install the auto volume control on theblind cover using the hardware shown inFig. 36.

19) Referring to Fig. 37, position the unctionbox @ on the bracket @ and instaU

using the 4 x 16 mm bolts @ .NOTE: I n this variation, the 4 x 6 mm

pan head screws @ shown in Fig. 7are not used.

17 of 34

Fig. 38

WHITE/BLACK

~

JUNCTION BOX

AM/FM/CASSETE

BLUE BANDED r-.L.------............

/"e~uEBAND~D ~ I

RED BANDED \ MAIN AMPLIFIER

20) Connect the four connectors of the auto

volume control ® and juction box (@ atthe locations shown.

NOTE: Route the two DIN connectorswith caps/from the juction boxthrough the nole into the fairing(same hole through which the antennafeeder is routed in Step 17 underV,A.R IATION 1).

Fig. 39

18 of 34

21) Position the auto volume control unit (])on the fairing and install using the 5 x22 mm socket head bolts.Press the caps into the recesses of thesocket bolt heads.

22) Arrange the wire harnesses inside thefairing as close to the bottom as possible,and secure with the wire clamp at thelower end of the main amplifier.

Fig. 40

~"--~~,c-.~ i

;':~~~~_!,;;,~~/~

'\~~ //y----_/23) Connect the extension harness ~) to the

gray banded 0 IN connector with cap ofthe juction box C[j) , and route the harnessbackward, along the main wire harness,to the unserside of the passenger seat.Attach the connector bolder (F ig. 7) to

the travel trunk and secure the extensionharness connector with the holder asshown.

5 mm HEX HEAD NUT

METER VISOR \

RADIOBLINDCOVER

24) I nstall the clock ,~) and lock (13) on themeter visor.

Remove the blind covers from themeter visor by pulling them out byhand.

NOTE: Discard the clock blind cover.The radio blind cover is used asa cover when the radio is removed.

-2 Remove the nut from the clock '~ID .3 Position the clock :~ and lock (f5:1

on the visor and insta II usi ng thebracket and nut remowed in Step-2.

25) I nstall the seapkers @ and meter visoron the fairing.

-1 Slide the four clip nuts $:i onto the

edge of each speaker mount openingof the fairing as shown.

-2 Install the seapkers using the hardware shown in Fig. 42.

NOTE:• Install the spacers @ with the

sponge ends on the fairing side,and the th ick sides of the screwsu rfaces facing out.

• Connect the clock and speakerharness wires noting the sizes ofthe speaker wire terminals.

• Align the locating tabs on the metervisor with the holes in the radiomou nt bracket.

• Install the speakers with the drainholes facing up and down as shown.

19 of 34

~ WARNING

26) I nstall the radio switch and connect theswitch wires to the wire harness.

-1 Drill a 1.5 mm hole through the turnsignal switch at the location shown(center), and install the turn signalswitch using a tapping screw @ , andspacer ® .NOT E: When insta /I ing the swit ch

fi) on the turn signal switch, alignthe locating tabs on the spacerwith the boles in the signal switch.A total of four holes is providedto allow for adjustment of switchangle.On some models, only two holesare provided on the right side. Toinstall the radio switch ® , it isnecessary to break off the left tabon the spacer ® .

-2 Route the switch harness wires asshown in Fig. 44 and 45.

Fig. 46

Attach the wires with the wire bandswith the handlebar turned extremeright or left, so they are not pulledtaught when the handlebar is rotated.

DRILL HOLE

WIRE BANDS/\

/ \/

\TURN SIGNAL SWITCH

Fig. 44

Fig. 43

COUPLER HOLDER

Fig.45

~..". CB PASSENGER

SWiTCH

~\ ., /'\

:.' /;>

_; / BAND RUBBER

csrCAP NUT~~.':i..

SCREW'>~/BAND i. , ~

/~/ !/,~Y1

~~I ~A(~~~i(f]J~1 «0~

//.I If}) l/j -\/ 11/ \1/ 1/ / \! /'rII 1;/ BROWN

Ii

CONNECTOR COVER

20 of 34

-3 Connect the radio switch ® coupler,and install the coupler holder andconnector cover as shown.

=ig.48

28) I nstall the antenna.

-1 I nstall the antenna feeder @ on theantenna bracket @ using the nut @ ;install the grommets © and @ asshown.Pull the end of the feeder @ / out toefiminate slack in the bracket @ .NOTE: Before tightening the nut

@ , temporarily install the antennaelement tIl) to be certa in that it canbe folded toward the front.

-2 Position the antenna assembly on thetravel trunk stay as shown in Fig. 49.

NOTE:• 0 iscard the grommet wh ich is re

moved from the motorcycle.• To ease installation, it is recom

mended to remove the travel trunk.

GROMMET-

Fig. 49

INNER/COVER

/1 ,BROWN, r~~

// \i \

/ J \JL BLACK

l 43

27) Route one of the 0 IN connectors (whichwas routed into the fairing) under thecoupler holder and connect it as shownin Fig. 47. Install the grommet and wireharness fiZ--.

Fig. 47

21 of 34

Fig. 50

29) Connect the antenna feeder to wire har·ness.

Attach the feeder connector (F ig. 25)

to the frame using a wire band 1Jpositioned where shown.

-2 Connect the feeder i{3 to the wire

harness as shown.


Check that t'he vvire harnesses andcables are routed properly and are notpinched, twisted or pulled taut in allsteering positions.

2 Check that the radio is s.ecure in itsmount, and that it can be removed

and installed easily with the key.3 Connect the battery negative cable to

the battery negative term ina\.

-4 With the ignition switch in the ACCposition, tu rn on the radio switch.Check the radio and cassette deck forproper operation.


31} Check all bolts, nuts, screws and otherfasteners for security. Retighten ifnecessary.


1 Refer to Step 6 and Fig. 14.


22 of 34

33) I nstall the windshield and windshieidgarnish.

34) Install the left fairing pocket.

NOTE: Re-arrange and secure the harnesses with the harness clamp on themain amplifier, if difficulty is encountered in installing the pocket inthe fairing.

35) Install the shelter, seat and side covers.


37) I nstall the grommet and wire harness18]> on the coupler holder.

Fig. 51

38) Attach the connector holder (~I to theshelter; set the head set connector in theholder.

NOTE: For installation of the Arm RestK it and Passenger Contra II K it, referto the respective installation instructions furnished with the kits.

NOTE:Follow all safety notes and precautionsdescribed in the owner's manual and cautionlabe I on the back of the case.

Combination 3: AM/FM/CASSETTE + INTERCOM + CB RADIO

INSTALLATION

NOTE:~~~--~Ilow th-~-;t-;ps-l-~~th~-14~d;;1

V A R I A T ION 1 for the ste ps 1 t hru t

14. ~

NOTE:Passenger control kit with a volume controland talk switches is available as separateoptional. To use the kit t it is necessary topurchase the Arm Rest kit.

/WHITE BANDED

BLACK BANDED

15) Connect the two 0 IN connectors of thetransceiver harness ® to the terminalcomponent © color-to-color.

Fig. 52

(Fig. 1)

(Fig.2)

(Fig. 3)

(Fig. 4)

(Fig. 6)

(Fig. 7)(Fig.8)

(Optional)(Optional)

Components:


• Speaker kit• Antenna kit• Antenna mount bracket t right• CB transceiver kit• Headset junction box kit

• Head set• Passenger control kit

• Arm rest kit

23 of 34

Flg.5316) Remove the seals from the inside of the

fairing; position the terminal component© in place on the fairing from the insidetand install using the collars @ and capnuts @.

°C~~~-

~

o o"~~/@

SEALS/~~NOTE: Keep the audio harness, terminal

component harness and CB radioharness out of the fairing.

Fig. 54-------------- ---""""",

Fig. 55

62

RED BANDED

18} Connect the couplers and DIN connectorsof the terminal component (@ and poweramplifier ~'

1 Connect the 0 IN connector (redbanded) of the terminal component~) to the DIN connector {red banded}of the power amplifier (l\ as shown.

24 of 34

17} Install the power amplifier.

-1 Remove the two seals from the amplifier mount.

-2 Position the amplifier CV in place onthe fairing from the inside and installusing the 5 mm nuts and washers11])

-3 Connect the speaker wires.

//

/RED BANDED

Press the connectors under the amplifier.

-2 Connect the 2-P black coupler of the

audio harness from the radio to the2-P black coupler of the power amplifier.

Fig. 56

~,I I "3

~~INSTALL WITH THIS HiLE ~IFACING THE AUT9 VOLUME /CONTROL UNIT 3 . /

/~6J,;

Fig. 57

Fig. 58

KNOB

HEX NUT

WASHER

//~UBBERWASHER

/ ./

o

i6T

19} Install the auto volume control (l) andjunction box @ pn the transceiver (~D .-1 Position the bracket 66 on the auto

volume control unit ([~ and looselyinstall using the 5 mm flange nut.

-2 Position the auto volume control unit(~. on the tranceiver @ and installusing the 5 mm nut ([J). Tighten all5 mm flange nuts securely_

-3 Install the junction box @ on thetranceiver @ and volume controlunit ([:i .NOTE: The bracket @ (j) and 4 x

16 mm bolts @ are not required.

25 of 34

Fig. 59

Fig- 60

20) I nstall the antenna distributor (6]') _-1 Remove the left under cowling

(Fig. 59}.

-2 Position the distributor in place andinstall using the two 5 mm cap nutsi@ and washers @ .

-3 ReinstaII the Ieft under cow ling.

26 of 34

21) Connect the wire harnesses as follows:

-1 Remove the grommet from the upperhole of the coupler holder.Route the cords ® and ® of theterminal component (@ and the cord© of the antenna/d istributor @through the hole. Pull the cords outinto the fairing.Reinstall the grommet by shifting thecords into the small hole.

-2 Connect the couplers @ and ® .-3 Connect the white banded/male con-

nector to the black/white femaleconnector ® before installing theauto volume control unit ® , transceiver @ and junction box @assembly.

-4 Position the auto volume controlunit ® , transceiver @ and junctionbox (~J) in place and connect the fourpairs of DIN connectors (marked @ ),and two antenna connectors.

-5 Install the above assembly using the5 x 22 mm socket head bolts. Pressthe caps into the recesses of the boltheads (F ig. 39).

22) Arrange the wire harnesses and cords asfollows:

-1 Arrange the excess of the two 0 INconnector cords (connected to theterminal component @ on top of thepower amplifier (1 and secure withthe wire clamp.

-2 Press the remaining cords and harnesses under the power amplifier (1as flat as possible; then, secure themwith the wire clamp at the bottom ofthe amplifier CIJ .NOTE: Diffeculty will be encoun

tered in installing the left fairingpocket if they are not arranged andstored properly.

j

I Fig.61

I

RED BANDED

GRAY CORD"

GRAY BANDED

!K,4-P, BROWNI /

L@i4-P, RED

NOTE: @ DIN CONNECTORS

• DIN CONNECTORS NOT USED

/\LUE BANDED

B7CKIWHITE BANDED

It

23) Install the clock (~; and lock @; on themeter visor.

Remove the blind covers from the

meter visor by pulling them out byhand.

NOT E: 0 iscard the for the clock.

Retain the blind cover for the radioas it must be used as a cover whenthe radio is removed.

2 Remove the nut from the clock (5')

3 Position the clock.[ and lock @~o~the visor and install using the bracketand nut removved in Step-2.

f~

II

RADIO rBLINDCOVER

S mm HEX HEAD NUTFig. 63

24) Install the seapkers @ and meter visor onthe fairing.

-1 Slide the four clip nuts ® onto theedge of each speaker mount opening

of the fairing as shown.-2 Insta II the seapkers using the hardware

shown in Fig. 63.

NOTE:• Install the spacers @ with the

sponge ends on the fairing side, and

the thick sides of the screw surfacesfacing out.

• Connect the clock and speakerharness wires noting the sizes of thespeaker wire terminals.

• Align the locating tabs on the metervisor with the holes in the radiomou nt bracket.

• Install the speakers with the drain

holes facing up and down as shown.

28 of 34

~ WARNING

25) Install the radio and CB switches (£, and

®.-1 Referring to Fig. 64, drill a 1.5 mm

ho Ie at the center of the tu rn signa Iswitch as shown.

Position the spacer ® , rad io switch(1) , spacer (i]) and CB switch r{Q) onthe turn signal switch in the orderlisted, and install using a 3 x 54 mmtapping screw ® .NOT E: When insta II ing the switches

® and ® on the turn signalswitch, align the locating tabs onthe spacer ® with the holes inthe signal switch.On some models, only two holesare provided on the fight side. Toinstall the radio switches, it isnecessary to break off the left tabon the spacer.

-2 Route the switch harnesses as shownin Fi9. 65 and 66.

Fig. 64

Fig. 65

Fig. 66

Fig. 67

Attach the wires with the wire bandswith the handlebar turned extremeright or left, so they are not pulledtaut in all steering positions.

(

W'RE BANDS -3 Connect the couplers of the radio 0and CB ® switch wires to the wireharness, and install the coupler holderand connector cover.

29 of 34

Fig. 68

26) Connect the extension harness (@ to theD! N connector C@ of the terminal com

ponent .62'i (which was pulled into thefairing in Fig. 61) and run along the mainwire harness under the travel trunk.

A ttach the coupler holder (@i to thetravel trunk (F 19. 7) and set the extensionharnessSl connector in the holder.

;:::lg.69

CONECTOR COVER

30 of 34

27) Route the DIN connector (IS) (which wasrouted into the fairing in Fig. 61) under

the coupler holder, and connect as shownin Fig. 69. _I nstall the grommet and wire harness (~0 .

Fig. 70

CB PASS ENG ER

AT-.\'-~SWITC.H~

,:-....,,;

1//

,/1

:'...'."'JIi~, BAND RUBBER

~~\./

CAP NUT --FM~~"'. ....~ SCREW

BAND : _,~~

28) I nstall the passenger CB switch on thetravel trunk STAY, and connect the 2-Pbrown connector under the passengerseat.

Fig. 71

30} Connect the antenna feeder to the wireharness.

-1 Attach the feeder connector (Fig. 25}to the frame using a wire band oilpositioned where shown.

-2 Connect the feeder (~) to the wireharness as shown.


-1 Check that the wire harnesses andcables are routed properly and are notpinched, twisted or pulled taut in allsteering positions.

-2 Check that the radio is secure in itsmount, and that it can be removedand installed easily with the key.

-3 Connect the battery negative cable tothe battery negative terminal.

-4 With the ign ition switch in the ACeposition, turn on the radio switch.Check the radio and cassette deck forproper operation.


32) Check all bolts, nuts, screws and otherfasteners for security. Retighten ifnecessary.


-1 Refer to Step 6 and Fig. 14.


29) I nstall the antenna.

-1 Insta II the antenna feeder @I on theantenna bracket @l'. using the nut ,~ ;install the grommets © and (g; asshown.Pu II the end of the feeder @ out/toeli m inate slack in the bracket (fD .NOTE: Before tightening the nut

~iz I temporarily install the antennaelement @ to be certain that itcan be folded toward the front.

-2 Position the antenna assembly on thetravel trunk stay as shown in Fig. 72.

NOTE:• 0 iscard the grommet wh ich is re

moved from the motorcycle.• To ease installation, it is recom

mended to remove the travel trunk.

Fig. 73

\\

\MAIN WIRE HARNESS

j3)/~

I

31 of 34

34) I nstall the windshield and windshieldgarnish.

35) I nstall the left fairing pocket.

NOTE: Re-arrange and secure the harnesses with the harness clamp on themain amplifier, if difficulty is encountered in install ing the pocket inthe fairing,

36) I nstall the shelter, seat and side covers.


38} Install the grommet and wire harness (B7'1on the coupler holder.

Fig. 74

39} A ttach the connector holder ~~) to theshelter; set the head set connector in theholser.

NOTE: For installation of the Arm RestK it and Passenger Contrail K it, referto the respective installation instructions furnised with the kits.

32 of 34

HANDLING PRECAUTIONS

• Use only the handlebar switches whileriding.

• Before riding l make sure that the radio islocked in its mount securely.

• The radio l transceiver and cassette areprecision equipment. When washing themotorcycle l use extreme care not toallow water to enter the equipment ortheir mounts.

• Follow all safety and other notes andprecautions described in the owner'smanuals.

• Do not bring a magnet or metal parts ortools such as screwdrivers and wrenchesclose to the cassette deck heads or tapes.

• Remove the tape cassette from the deckand store in a safe place when the motorcycle is to be left standing for a longperiod of time.

-n~ .

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mIi.EF·LSP~AKERJ

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WHITE·4PMOTOR CYCLE HARNESS~

BlACK'4P,

ISW-:-RADIOl~

rights reserved.

HONDA

~ "'.,..

:~~ ~~ ." ~ :~~... ... ..FOR MOTORCYCLES

RQX4269ZA08118-MG910·9SEPrinted in Japan@

instruction manual - goldwing chromegoldwingchrome.com/manuals/gl1200/honda goldwing gl1200 1984...

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