installation p/n 08t70-mgc-d30 cb1100/a...

Issue Date

September 2012

INSTALLATIONINSTRUCTIONS

Accessory Application Publication No.

MII 14236

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

87944-MGC-D3001 of 16

HEATED GRIP ATTACHMENTP/N 08T70-MGC-D30 CB1100/A

No. Description Qty

(1( User Information URL 1

(2( Heated grip harness 1

(3( Handlebar weight 2

(4( Tube (large( 1

((( Tube (small( 1

((( Cushion tape 1

(7( Harness boot 1

(8( Wire tie (wide( 3

(9( Wire tie (narrow( 7

(8(

(9(

(1(

(2(

(4(

(3(

(((

(((

(7(

No. Description Qty

(1( Right heated grip 1

(2( Left heated grip 1

(3( Controller 1

(4( Operation Manual 1

HEATED GRIPS KIT (Sold separately)

(2(

(3((1(

(4(

TOOLS AND SUPPLIES REQUIREDFlat-tip screwdriver

Side cutters

Marker

Scale

Electrical tape

Honda bond A or Pro Honda Handgrip Cement

Thread lock

Grease

Isopropyl alcohol

Shop towel

TORQUE CHARTRefer to the Service Manual for the torque values of the removed parts.

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INSTALLATION CAUTION

To prevent burns, allow the engine, exhaust system, • etc. to cool before installing the accessory.

Be sure to observe all safety messages and • precautions described in the Service Manual while removing and installing the fuel tank.

NOTE:

The Heated Grip Kit is required for installation of this • accessory.

Disconnect the throttle cable from the right grip as • instructed in the motorcycle’s Service Manual.

For secure adhesion of the heated grips use the • recommended adhesive agent (Honda Bond A( or equivalent.

Be sure to open and close the throttle to check for • smooth operation after installation of the right heated grip.

Disconnect the negative (-( cable from the battery • before installing this accessory.

The memories of the tripmeter and clock will be • erased when you disconnect the battery. Reset the clock after reconnecting the battery.

Reinstall the removed parts on the motorcycle and • make sure that the wires and harnesses are not pinched.

Trim the excess ends off the wire ties after attaching • them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

After handlebar switch and heated grip installation, • check the lights (e.g. right / left turn signal lights and brake lights( for proper operation.

CONNECTORRETAINER

When removing the fuel hose from the fuel pump, be sure to replace the retainer and rubber with new ones.

Be sure to refer to the Service Manual and cover the joint with a plastic bag or similar to prevent dust from fouling the connector and fuel pump while performing this work.

SEAT

SCREWCLIP

BATTERY COVER

RIGHT SIDE COVER

LEFT SIDE COVER

BOLT

TOOL

1. Remove the motorcycle’s parts as shown, and disconnect the negative (-( cable from the battery.

2. Remove the bolts and tilt the headlight to the front.

BOLT

HEADLIGHTTilt to the front.

BOLT

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Refer to the Service Manual for removal and installation, be sure to replace the retainer with a new one.

FUEL TANK

BOLT

COLLAR

CONNECTOR

CONNECTORDisconnect.

BREATHER TUBE

FUEL HOSERemove.

RETAINERReplace with a new one.

3. Remove the fuel tank as shown.

4. Remove the handlebar weight as shown.

Repeat on the right side.•

LEFT GRIP

HANDLEBAR WEIGHT (Save(

SCREW

(. Remove the left grip as shown.

LEFT GRIP (Save(

ISOPROPYL ALCOHOL

(. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar pipe.

ISOPROPYL ALCOHOL

LEFT HANDLEBAR PIPE

7. Liberally apply the Honda bond A to the inside of the left heated grip as shown.

LEFT HEATED GRIP

NOTERead the Instructions of the steps 7 through 10 carefully before operation and complete the installation quickly before the adhesive agent cures. Use an assistant to steady the motorcycle while installing the grips.

Honda BOND A

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ISOPROPYL ALCOHOL

9. Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar pipe.

This is done to ease alignment between the • heated grip and the handlebar.

LEFT HEATED GRIP

LEFT HANDLEBAR PIPE

8. Apply Honda bond A to the left handlebar pipe as shown.

LEFT HANDLEBAR PIPE

Honda BOND A

10. Slide the left heated grip onto the left handlebar as indicated.

Wipe up excess adhesive at once.•

NOTICEDo not tap on the grip end with a hammer and do • not twist the grip to install the heated grip onto the handlebar, as it can damage the element.

Avoid putting pressure on the switch part when • inserting the left heated grip. There is a possibility that the switch part will break. Also, install so that there is no gap with the switch holder.

If the grip gets stuck halfway during installation, • apply isopropyl alcohol to the gap between the heated grip. Do not try to remove the heater grip using force or a screwdriver, etc. Damage to the heated grip wire can result.

Insert until there is contact with the switch holder, then align the indicated positions.

LEFT HEATED GRIP

SWITCH HOLDER

Push in tight against the switch holder.

Align.

LEFT HEATED GRIP

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Disconnect the indicated connector.

11. Remove the indicated parts.<Right side>

CLIP

CLIP

CLIP

MOTORCYCLE’S CONNECTOR (Black(

12. Remove the clips as shown and disconnect indicated connector.

<Left side>

CLIP

CLIP

13. Move the indicated parts as shown.

14. Remove the rubber as shown.

1(. Pull out the cover as shown.

RELAY

ECM

Move the throttle cable before pulling out the cover.

THROTTLE CABLE

RUBBER

COVER

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1(. Move the cover as shown.

17. Remove the large and small hoses as shown.

COVER

LARGE HOSE

Tighten the adjuster nut as shown.

18. Adjust the throttle cable as shown.

Reinstall the removed hoses after tightening.•

19. Turn the nut of throttle cable as shown.

LOCK NUT

LOCK NUTTurn in the direction of figure until it stops.

ADJUSTER NUT

ADJUSTER NUTTurn in the direction of figure until it stops.

ADJUSTER NUT

SMALL HOSE

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20. Loosen the indicated nuts.

NUTLoosen.

21. Remove the indicated screws.

RIGHT HANDLEBAR SWITCH

SCREWSCREW

NOTE

Disconnect the throttle cable from the right grip as instructed in the motorcycle’s Service Manual. Do not try to disconnect the cable with force using pliers, etc.

22. Remove the right grip as shown.

RIGHT GRIP (Save(

THROTTLE CABLE

23. Mark the right heated grip harness in the position shown.

RIGHT HEATED GRIP

RIGHT HEATED GRIP HARNESS

MARKER

140 mm

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Check that the thread is within measurements in the figure after turning the throttle cable.

24. Remove the lower throttle cable as shown.

2(. Remove the indicated nut.

2(. Turn the upper throttle cable once as shown.

27. Install the lower throttle cable in the reverse order of removal.



THROTTLE CABLE

THROTTLE CABLE

4.8 ~ 6 mm

THREAD

NUT

RIGHT HANDLE SWITCH HOLDER

20 mm

28. Apply grease to the parts of the throttle cables and inner grip as shown.

THROTTLE CABLE

RIGHT HEATED GRIP

RIGHT HEATED GRIP

MOTORCYCLE’S HARNESS

Measure from the right handlebar switch.

INNER GRIP

GREASE

GREASE

29. Install the right heated grip and right switch holder in the reverse order of removal.

30. Mark the harness at the point of the dimension shown.

MARKER



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Secure it at the angle as shown.

MARK MOTORCYCLE’S WIRE TIE (Reuse(Secure the right heated grip harness.


WIRE TIE (narrow(Secure matching the marked parts.

31. Route the right heated grip harness as shown and secure the harness with the wire tie.

32. Adjust the throttle cable as shown.

After installation, refer to the Service Manual • and adjust the throttle freeplay.If there is insufficient throttle freeplay, • perform steps 24 to 27.

NUT

THROTTLE CABLE

THROTTLE CABLECheck that it does not to interfere with the brake lever.

BRAKE LEVER

15˚

33. Twist the throttle grip as shown.

Check for smooth opening of the throttle and • that it automatically snaps closed from any opening, in all steering positions.

RIGHT HEATED GRIP

34. Install the cover, relay, ECM, and rubber in the reverse order of removal.

3(. Connect the controller as shown.

3(. Wind the electrical tape as shown.

HEATED GRIP HARNESS

HEATED GRIP HARNESS

CONTROLLER

CONTROLLER

CONTROLLER HARNESS

ELECTRICAL TAPESecure the controller to the headed grip harness.

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Disconnect the connector and move the harness boot.

37. Fit the harness boot over the harness as shown.

HARNESS BOOT

HEATED GRIP HARNESS

HEATED GRIP HARNESS

HEATED GRIP HARNESS

HARNESS BOOT

HARNESS BOOT

CONTROLLER

38. Fit the harness boot over the controller as shown.

39. Clean the surface of harness boot shown using isopropyl alcohol.

ISOPROPYL ALCOHOL

40. Attach the cushion tape to the harness boot as shown.

41. Route the heated grip harness as shown.<Right side>

HARNESS BOOT

HEATED GRIP HARNESS

HEATED GRIP HARNESS

HEATED GRIP HARNESSMOTORCYCLE’S CONNECTOR (Black(Remove from the boot.

MOTORCYCLE’S HARNESS BOOTMove.

CUSHION TAPERemove the adhesive backing before attaching.

ELECTRICAL TAPEBind it at the center of cushion tape.

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Reconnect the removed connector and return the harness boot to its original position after securing the heated grip harness.

42. Disconnect the indicated connector.

43. Connect the heated grip harness as shown.

44. Store the connected heated grip harness in the harness boot as shown.

HEATED GRIP HARNESS

HEATED GRIP HARNESSStore the connector and fuse in the boot, then pull out the excess harness and fold it.

MOTORCYCLE’S 2-PIN CONNECTOR (Black(

MOTORCYCLE’S 2-PIN CONNECTOR (Black(

MOTORCYCLE’S HARNESS BOOT

4(. Secure the heated grip harnesses with the wire tie as shown.

HEATED GRIP HARNESS

HEATED GRIP HARNESS

MOTORCYCLE’S HARNESS BOOT

WIRE TIE (narrow(Secure the heated grip harness to the frame.

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47. Route the heated grip harness and secure it as shown using a wire tie.

HEATED GRIP HARNESS

WIRE TIE (narrow(Secure to the frame.

WIRE TIE (wide(Secure it to the frame through the folded part of harness as shown.

4(. Route the heated grip harness and secure it as shown using a wire tie.

HEATED GRIP HARNESSWIRE TIE (wide(Secure the heated grip harness to the frame.

49. Route the heated grip harness and secure it as shown using a wire tie.

48. Route the heated grip harness and connect the ground terminal as shown.

HEATED GRIP HARNESS

Stow in the gap.

HEATED GRIP HARNESSRoute along the motorcycle’s harness.

BOLT (Reuse(Tighten together with the motorcycle’s ground terminal.

GROUND TERMINALRoute under the relay harness.

WIRE TIE (narrow(Secure to the frame.

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Pass the heated grip harness as shown.<Front side>

(0. Route the heated grip harness as shown.

HEATED GRIP HARNESS

HEATED GRIP HARNESS

CLAMPPass the heated grip harness through the space.

MOTORCYCLE’S HARNESS

HEATED GRIP HARNESS

(1. Route the heated grip harness as shown.

HEATED GRIP HARNESS

(4. Pass the heated grip harness through the tube as shown.

TUBE (large(

(2. Fit the tube over the left heated grip harness as shown.

(3. Move the tube to the base of the left heated grip harness as shown.

TUBE (large(

TUBE (large(

LEFT HEATED GRIP HARNESS


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(7. Connect the heated grip harness as shown.

HEATED GRIP HARNESS


WIRE (Blue(

WIRE (Green(

HEATED GRIP HARNESS

TUBE (small(Install to the wire (Gray).

((. Move the tube and pull out the heated grip harness as shown.

((. Install the tube (small( as shown.

TUBE (large(

WIRE (Gray(

Secure the tip of the tube.

(8. Attach tape at the indicated position.

(9. Move the tube as shown and secure it with electrical tape.

HEATED GRIP HARNESS

TUBE (large(


TUBE (small(Move the tube over to cover the plugged connectors.

ELECTRICAL TAPE

ELECTRICAL TAPE

ELECTRICAL TAPE

RUBBER

Confirm that the rubber is in contact with the base of the heated grip.

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HEATED GRIP HARNESS

HEATED GRIP HARNESS




(0. Route the harnesses as shown.

(1. Connect the heated grip harness as shown.

(2. Wrap the connected terminals with electrical tape.

ELECTRICAL TAPEWrap the connected terminals.

ELECTRICAL TAPE

HEATED GRIP HARNESS

HEATED GRIP HARNESS





(4. Secure the connected heated grip harness with the wire tie as shown.

((. Secure the left and right heated grip harness in the position shown using a wire tie.

CONNECTED HEATEDGRIP HARNESS


WIRE TIE (narrow(Secure the connected heated grip harness to the stop switch harness and motorcycle’s harness.

WIRE TIE (narrow(Secure the left and right heated grip harness to the motorcycle’s harness.

WIRE TIE (wide(Secure the connected heated grip harness and motorcycle’s harness to the handlebar.


(3. Remove the motorcycle’s wire tie as shown.

MOTORCYCLE’S WIRE TIE (Save(Remove.

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(7. Reinstall the right handlebar weight as shown.

Repeat on the left side.• Clean up with isopropyl alcohol before • applying thread lock.Be sure to apply to the threads of the screw.•

THREAD LOCK

SCREW (Reuse(

RIGHT HEATED GRIP

HANDLEBAR WEIGHT OF THE ACCESSORY

(8. Install the motorcycle’s parts in the reverse order of removal.

Install the right side cover and fuel tank with • care not to pinch the harness and not to pull the harness taut.

(9. Check the heated grip, throttle, headlight and the other lights for proper operation.

HEADLIGHT STAY

ALIGNMENT MARK

ALIGNMENT MARK

((. Install the headlight stay in the reverse order of removal.

Align the alignment marks of headlight stay • and headlight case on both sides.Move the handlebar right and left and check • that the harnesses are not pinched by the neighboring components and that they are not pulled taut.

DEALER TROUBLESHOOTINGStop the engine and turn the main switch OFF when • you check the parts and circuits other than those of the heated grips.

Symptom CheckHeated grip does not operate;

Faulty heated grip•

Faulty heated grip coil•

Blown fuse•

Open or short circuit • in heater harness

Faulty heater switch•

1. Check whether wires and cables (terminals and connectors( are connected securely.

2. Heated grip inspection

Check for resistance between the terminals.

Standard:

Right : 2.2 ohms +/- 10%

Left : 2.2 ohms +/- 10%

3. Heater harness inspection:

Check for continuity by referring to the wiring diagram.

4. If no abnormality is found after the above checks 1, 2, and 3, but the heated grip still does not operate properly, replace the left heated grip/switch with a new one.

It is hard to check the switch with • ordinary inspection methods (for continuity etc.( because it contains an integrated circuit (IC(.

2~3 threads.SCREW (Reuse(

10 mm

THREAD LOCK AREA

installation p/n 08t70-mgc-d30 cb1100/a...

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