accessory application publication no. installation p/n 08t70 … · 2015. 7. 31. · gl1800b tools...
TRANSCRIPT
Issue Date
March 2013
INSTALLATION
INSTRUCTIONS
Accessory Application Publication No.
MII 14360
© 2012 Honda Motor Co., Ltd. - All Rights Reserved.
PARTS LIST
87951-MJG-67011 of 13
HEATED GRIPS
P/N 08T70-MJG-670GL1800B
TOOLS AND SUPPLIES REQUIREDPhillips ® screwdriver
Flat-tip screwdriver
Side cutters
Marker
Ruler
Honda Bond A (Pro Honda Handgrip Cement)
Thread lock
Grease
Isopropyl alcohol
Shop towel
Torque wrench
Item N·m kgf·m Ibf·ft
4 mm screw 1 0.1 0.7
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
No. Description Qty
(1) Installation Instruction URL 1
(2) Heater switch 1
(3) Left heated grip 1
(4) Right heated grip 1
(5) Heater switch stay 1
(6) 3 mm screw 2
(7) 4 mm screw 2
(8) Wire tie 1
(9) Right front shelter cover 1
(10) Clamp 2
(8)(2)
(9)
(3)
(5)
(7)
(6)
(4)
(10)
(1)
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INSTALLATION
CAUTION
To prevent burns, allow the engine, exhaust system, • radiator, etc. to cool before installing the accessory.
NOTE:
Disconnect the throttle cable from the right grip as • instructed in the motorcycle’s Service Manual.
For secure adhesion of the heated grips use the • recommended adhesive agent (Honda Bond A, Pro Honda Handgrip Cement) or equivalent.
Be sure to open and close the throttle to check for • smooth operation after installation of the right heated grip.
Disconnect the negative (-) cable from the battery • before installing this accessory.
After turning the ignition switch OFF, wait more than • 10 seconds and then remove the negative (-) cable from the battery.
The memories of the tripmeter and clock will be • erased when you disconnect the battery. Reset the clock after reconnecting the battery.
Reinstall the removed parts on the motorcycle and • make sure that the wires and harnesses are not pinched.
Trim the excess ends off the wire ties after attaching • them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.
After heated grip installation, check the lights (e.g. • right / left turn signal lights and brake lights) for proper operation.
1. Open the left saddlebag lid as shown.
2. Remove the left side cover, and disconnect the negative (-) cable from the battery.
LEFT SADDLEBAG LID
LEFT SIDE COVER
3. Also remove the right side cover.
4. Remove the motorcycle’s parts as shown.
BOLT
BOLT
WASHER
WASHER
RIGHT PASSENGER GRIP
BOLT
WASHER
LEFT PASSENGER GRIP
SEAT
FLANGE COLLAR
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LEFT VISOR RUBBER
RIGHT VISOR RUBBER
METER PANELDisconnect
the connector.
KEY HOLDER COVER
SCREW
FRONT SHELTER CENTER
6. Remove the left front pocket as shown.
7. Remove the motorcycle’s parts as shown.
CLIP
LEFT FRONT POCKET
LEFT COWL TRIM MOULD
5. Remove the left cowl trim mould as shown.
Repeat on the right side.•
SHELTER LIDOpen.
CLIP
SHELTER LID
CLIP
9. Remove the indicated clips.
10. Remove the shelter lid as shown.
8. Remove the front shelter cover as shown.FRONT SHELTER COVER
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14. Remove the right inner cover as shown.
RIGHT INNER COVER
RIGHT FRONT FORK
CLIP
11. Remove the motorcycle’s parts as shown.
12. Remove the right top shelter as shown.
RIGHT FRONT SHELTER COVER (Save)
SCREW
SCREW
RIGHT SHELTER SWITCH PANELRemove the cable.
BOLTSCREW
SCREW
SCREW
RIGHT TOP SHELTER
NUT
CLAMP
13. Remove the motorcycle’s parts as shown.
FRONT BRAKE HOSE GUIDE
BOLT
SCREW
WASHER
BOLT
BOLT
WASHER
METER
CLIP
RIGHT AIR CLEANER INTAKE DUCT
HANDLE CENTER COVER
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16. Remove the handlebar weight from the motorcycle’s right grip as shown.
Repeat on the left side.•
15. Remove the left handle cover as shown.
Repeat on the right side.•
SCREW
LEFT HANDLE COVER
RIGHT GRIP
HANDLEBAR WEIGHT
SCREW
17. Remove the screws from the right handle switch holder as shown.
RIGHT HANDLE SWITCH HOLDER
SCREW
18. Remove the right grip as shown.
RIGHT HANDLE SWITCH HOLDER
RIGHT GRIP (Save)
SCREW
THROTTLE CABLE
NOTE
Refer to the motorcycle’s Service Manual and disconnect the throttle cable from the right grip as instructed. Do not try to disconnect the cable with force using pliers or other tools.
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19. Apply grease to the parts of the throttle cables and throttle pipe as shown.
RIGHT HEATED GRIP
RIGHT HEATED GRIP
SCREW (Reuse)
THROTTLE PIPE
20. Install the right heated grip and right handle switch holder in the reverse order of the removal.
After installation, refer to the Service Manual •
and adjust the throttle freeplay.
RIGHT HANDLE SWITCH HOLDER
GREASE
GREASE
THROTTLE CABLE
21. Remove the screw and loosely install the clamp to the right handle switch holder as shown.
RIGHT HEATED GRIP
SCREWTighten securely.
RIGHT HEATED GRIP HARNESS
RIGHT HANDLE SWITCH HOLDER
SCREW (Reuse)
CLAMPSecure the rubber part
of right heated grip
harness.
RUBBER PART
CLAMP
22. Secure the right heated grip harness as shown.
23. Twist the throttle grip as shown.
Check for smooth opening of the throttle and •
that it automatically snaps closed from any
opening, in all steering positions.
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LEFT Heated grip
LEFT HANDLEBARISOPROPYL ALCOHOL
27. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar.
28. Liberally apply the Honda bond A to the inside of the left heated grip from the kit as shown.
Honda BOND A
NOTE
Read the Instructions of the Steps 28 through 31 carefully before operation and complete the installation quickly before the adhesive agent cures. Use an assistant to steady the motorcycle while installing the grips.
LEFT GRIP (Save)
RIGHT HEATED GRIP HARNESSRoute along the
motorcycle’s harness.
24. Route the right heated grip harness as shown.
ISOPROPYL ALCOHOL
25. Install the right handle cover in the reverse order of removal.
26. Remove the left grip as shown.<Left side>
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Install the left heated grip in the position shown.
LEFT HANDLEBAR
29. Apply the Honda bond A to the left handlebar as shown.
ISOPROPYL ALCOHOL
30. Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar.
This is done to ease alignment between the •
heated grip and the handlebar.
LEFT HEATED GRIP
LEFT HANDLEBAR
LEFT HANDLE SWITCH HOLDER
LEFT HANDLE SWITCH HOLDER
HEADLIGHT DIMMER SWITCH
2.5 mm
Align.
LEFT HEATED GRIP
LINE
LEFT HEATED GRIP
31. Slide the left heated grip onto the left handlebar as indicated.
Wipe up excess adhesive at once.•
NOTICE
Do not tap on the grip end with a hammer and do • not twist the grip to install the heated grip onto the handlebar, as it can damage the heating element.
If the grip gets stuck halfway during installation, • apply isopropyl alcohol between the heated grip and handlebar. Do not try to remove the heated grip using force or tools as heating element can be damaged.
Honda BOND A
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33. Secure the left heated grip harness as shown.
34. Route the left heated grip harness as shown.<Left side>
32. Remove the screw and loosely install the clamp to the left handle switch holder as shown.
<Left side>LEFT HANDLE SWITCH HOLDER
LEFT HANDLE SWITCH HOLDER
SCREW (Reuse)
CLAMP
SCREWTighten securely.
LEFT HEATED GRIP HARNESS
CLAMPSecure the rubber
part of left heated grip
harness.
RUBBER PART
LEFT HEATED GRIP HARNESSRoute along the
motorcycle’s harness.
35. Install the left handle cover in the reverse order of removal.
36. Install the front brake hose guide as shown.
Secure each harness in the position shown.
BOLT (Reuse)
FRONT BRAKE HOSE GUIDE (Reuse)
FRONT BRAKE HOSE GUIDE
RUBBER PART
RUBBER PART
RIGHT HEATED GRIP HARNESS
LEFT HEATED GRIP HARNESS
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37. Route the right and left heated grip harnesses as shown.
<Right side>
38. Remove the motorcycle’s connectors from the stay as shown.
LEFT HEATED GRIP HARNESSRoute along the
motorcycle’s harness.
RIGHT HEATED GRIP HARNESSRoute along the
motorcycle’s harness.
MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (White)
STAY
RIGHT FRONT FORK
RIGHT FRONT FORK
Route the harnesses as shown.
39. Remove the dummy connectors and the electrical tape from the motorcycle’s harness as shown.
40. Route the right and left heated grip harnesses, and connect them as shown.
MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (White)
MOTORCYCLE’S HARNESS
ELECTRICAL TAPERemove.
MOTORCYCLE’S 2-PIN WATERPROOF DUMMY CONNECTOR (White) (Save)
LEFT HEATED GRIP HARNESS
2-PIN WATERPROOF CONNECTOR (White)
RIGHT HEATED GRIP HARNESS
LEFT HEATED GRIP HARNESS
RIGHT HEATED GRIP HARNESS
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41. Secure the connected connectors to the stays.
LEFT HEATED GRIP HARNESS
RIGHT HEATED GRIP HARNESS
STAY
42. Secure the right and left heated grip harnesses as shown.
MOTORCYCLE’S WIRE TIE (Reuse)Secure the right and left heated grip
harnesses to the motorcycle’s harness.
RUBBER PART
CLAMPSecure the rubber
part of right and
left heated grip
harnesses.
43. Secure the right and left heated grip harnesses as shown.
Move the handlebar right and left and check •
that the harnesses are not pinched by the
neighboring components and that they are
not pulled taut.
MOTORCYCLE’S WIRE TIE (Reuse)Secure with the taped area of heated
grip harnesses and the taped area
of motorcycle’s harness aligned.
44. Reinstall the right handlebar weight as shown.
Repeat on the left side.•
Clean up with isopropyl alcohol before •
applying thread lock.
Be sure to apply threadlock to the threads of •
the screw.
8 mm SCREW (Reuse)
TAPE
10 mmTHREAD LOCK AREA
THREAD LOCK
SCREW (Reuse)
RIGHT HEATED GRIP
HANDLEBAR WEIGHT (Reuse)
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46. Assemble the heater switch as shown.
49. Install the right inner cover, right air cleaner intake duct and right top shelter in the reverse order of removal.
47. Secure the heater switch harness with the wire tie as shown.
48. Install the assembled heater switch as shown.
HEATER SWITCH
WIRE TIESecure the heater switch harness
at the marked point to the recess
of the heater switch stay.
HEATER SWITCH STAY
MARK
3 mm SCREW
HEATER SWITCH HARNESS
HEATER SWITCH STAY
ASSEMBLED HEATER SWITCH
RIGHT FRONT SHELTER COVER
4 mm SCREW
45. Mark the heater switch harness in the position shown.
HEATER SWITCH
HEATER SWITCH HARNESS
110 mm
MARKER
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DEALER TROUBLESHOOTINGStop the engine and turn the ignition switch OFF • when you check the parts and circuits other than those of the heated grips.
Symptom Check
Heated grips do not operate;
Faulty heated grip•
Faulty heated grip coil•
Blown fuse•
Open or short circuit • in heater harness
Faulty heater switch•
1. Check whether wires and cables (terminals and connectors) are connected securely.
2. Heated grip inspection
Check for resistance between the terminals.
Standard:
Right : 2.2 ohms +/- 10%
Left : 2.2 ohms +/- 10%
3. If no abnormality is found after the above checks 1 and 2, but the heated grip still does not operate properly, replace the heater switch with a new one.
It is hard to check the switch • w i t h o r d i n a r y i n s p e c t i o n methods (for continuity, voltage etc.) because it contains an integrated circuit.
50. Connect the heater switch harness and install the right front shelter cover in the reverse order of removal.
Confirm that any wire harness is not caught or •
too tight.
<Right side>
HEATER SWITCH HARNESS
HEATER SWITCH HARNESS
WIRE (Red)WIRE (Black/
Green)
WIRE (Green)
WIRE (White/Green)
ASSEMBLED RIGHT FRONT SHELTER COVER
MOTORCYCLE’S HARNESS
MOTORCYCLE’S HARNESS
51. Install the motorcycle’s parts in the reverse order of removal.
Confirm that any wire harness is not caught or •
too tight.