installation instructions for 2014+ single fold marker for … plains manufacturing, inc. 3...
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Installation Instructions for2014+ Single Fold Marker for 6 Meter (20 Foot) No-Till Air DrillsBefore Getting Started
Before you begin installation of your 2014+ Single FoldMarker Kit, read these instructions carefully and checkthat all parts and tools in kit are accounted for. All handand specialty tools for installation are provided atowner’s expense. Please retain these installationinstructions for future reference and parts orderinginformation.
These installation instructions contain information forassembling the Name of Kit to the main machine. Pleaseread all instructions in your operator manual thoroughlybefore proceeding. Your operator manual includesinformation on operation, adjustment, troubleshooting,and maintenance for this attachment (some manualsections do not apply to all accessories).
General Information
One kit includes two markers (left and right), anautomatic sequence valve, all hydraulic hoses andfittings, and all necessary mounting hardware.
Refer to page 3 for a detailed list of parts included inthese kits. Use this list to inventory parts received.
Tools Required
The following tools are required for installation:
• General hand tools and safety equipment.• A suitable tractor with at least 3 open circuits.• A hoist with 136 kg (300 pound) capacity.• 5 liters (1.2 gallons) of hydraulic fluid.
See “Torque Chart” on page 18 for torque values.
Document Family
All manuals related to this kit are available free of charge by visiting www.greatplainsag.com. Have machine model and serial numbers available when looking for the manual you need.
NTA607 Spartan and NTA2007 (2015-) Manuals
NTA607HD Spartan and NTA2007HD Manuals
NTA607 SpartanII Manuals
NTA2007 (2016+) Manuals
Figure 1Markers Installed
38331
Name of Kit Reference #607/2007HD Marker Bundle 113-849A
607/2007-2 (2016+) Marker Bundle 113-940A
166-283M Operator Manual
166-283P Parts Manual
166-372M Operator Manual
166-372P Parts Manual
166-486M Operator Manual
166-431P Parts Manual
166-431M Operator Manual
1966-431P Parts Manual
Spartan and SpartanII 607 QRC
The QR Code (Quick Response) to the left will take you to these machines’ family of manuals. Use your smart phone or tablet to scan the QR Code with an appropriate App to begin viewing.
2007HD and 2007-2 QRC
The QR Code (Quick Response) to the left will take you to these machines’ family of manuals. Use your smart phone or tablet to scan the QR Code with an appropriate App to begin viewing.
© Copyright 2015 Printed 06/14/2016 113-921M
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Using This Manual
This manual was written to help you install and prepareyour new kit. The manual includes instructions forinstallation and setup. Read this manual and follow therecommendations for safe, efficient, and properassembly and setup.
Read and understand “Important Safety Information” and“Operating Instructions” in the operator’s manual beforeinstalling your new kit. As a reference, keep theoperator’s manual on hand while installing.
The information in this manual is current at printing.Some parts may change to assure top performance.
Use this kit only in conjunction with a Great Plainsimplement.
Safety & Symbol Information
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
A crucial point of information related to the current topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results.
Call-Outs
Be Aware of Signal Words
The following signal words designate a degree or level ofhazard seriousness. Take the necessary precautions andexercise sound judgment.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Further Assistance
Great Plains Manufacturing, Inc. wants you to besatisfied with your new Implement Type. If for any reasonyou do not understand any part of this manual or areotherwise dissatisfied with the product please contact:
Great Plains Service Department1525 E. North St.
P.O. Box 5060Salina, KS 67402-5060
Or go to www.greatplainsag.com and follow the contact information at the bottom of your screen for our service department.
to Single-digit callouts identify components in the currently referenced Figure or Figures.
Two-digit callouts in the range 11 to 19 reference existing parts (see page 21).
to Two-digit callouts in the range 21 to 83 reference new parts (see list on page 20).
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
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Before You Start
Compatibility
Refer to Figure 2
Check the model number of the air drill against the list at the top of page 1 to ensure it is a compatible model. For example, this kit is not compatible with the NTA2000 integrated air drill (which uses a different marker kit).
Sequence
The mechanical installation may be performed on a disconnected implement, but testing of the system requires the complete air drill.
If installing the markers as part of pre-delivery or export final assembly, defer marker installation until after completing all items covered by pre-delivery manuals.
Inventory
Make sure all parts are present. See the parts illustration and the parts list at the end of this instruction.
Note: Some parts are provided in left- and right-hand versions with different part numbers. These are not interchangeable and must be installed on the implement side specified.
Comprehension
Review these instructions. Make sure the installers understand where each part or assembly is installed, and what tools are required for the task.
Pinch / Crush Hazards:Remove strapping only as instructed. The marker arms are largely pre-assembled, and held closed by strapping. Premature removal creates pinch hazards and makes the assemblies more hazardous to move and position.
Note: Skipped Steps:Due to continuing manufacturing enhancements, your kit may be more completely pre-assembled than assumed by these instructions. Skip any steps that are already completed.
Figure 2Serial Number Plate
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Figure 3Markers on Pallet
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Pre-Assembly Preparation
Work Location
1. Move the air drill to a location with:
2. Raise drill. Unfold drill. Lower drill. This eases access to the frames.
3. Set all hydraulic remote circuits to Float (to ensure that pressure is relieved). Shut off tractor or hydraulic source.
Install Arm Mechanisms
Install Arm Mounts
Install Left MountRefer to Figure 4
1. Select one new: 113-914H MOUNTING BRACKET LEFT
two new: 806-044C U-BOLT 5/8-11 X 5 1/32 X 6 GR5
and four sets new: 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT
2. With the arm to the rear, flat plate up, loosely install the mounting bracket on the rear wing tool bar, just outboard (left) of the wing cylinder mount tube .
3. Adjust the initial position of the bracket for a distance:
74.0 cm (291 8 in.)measured from the left outside face of a mount tab to the left rear end of the rear tool bar (due to weld fillets, this measurement is approximate).
Leave fasteners finger-tight until step 8.
• a solid, level surface;• room to unfold the machine and the markers;• access to tractor or hydraulic power;• adequate illumination; and,• clear surface beneath for recovery of any falling or dropped parts - if the surface is not clear, have a tarp or drop cloth available.
Crushing Hazard:Lower drill or support wing ends with gauge wheel lock channels. Although the center section may be held at raised by the lift lock, unfolded wing ends slowly lower over time unless cylinder lock channels or external supports are used.
Figure 4Install Left Mount
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Install Right MountRefer to Figure 5
1. Select one new: 113-902H MOUNTING BRACKET RIGHT
two new:two new:
806-044C U-BOLT 5/8-11 X 5 1/32 X 6 GR5and four sets new:
804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT
2. With the arm to the rear, flat plate up, loosely install the mounting bracket on the rear wing tool bar, just outboard (right) of the wing cylinder mount tube .
3. Adjust the initial position of the bracket for a distance:
74.9 cm (291 2 in.)measured from the from right outside face of a mount tab to the right rear end of the rear tool bar (due to weld fillets, this measurement is approximate).
Leave fasteners finger-tight until step 8.
Figure 5Install Right Mount
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Install Arm Assemblies
Install Left Arm AssemblyRefer to Figure 6 (which, for clarity, depicts only the arm subframe - what is installed is an entire arm assembly)
1. Select one new: 113-917L NTA607 MARKER ASSEMBLY LH(which is an entire left arm assembly)
To reduce weight during installation, and reduce arm length during system charge, remove the third stage arm ( , not shown).
2. Leave in place any straps holding the arm in the fully folded position. Remove only such straps as are necessary to free the arm from the shipping crate or pallet.
Secure the arm in a hoist, with the forward mounting plate facing down.
3. Select two new: 806-080C U-BOLT 5/8-11 X 4 1/32 X 6 1/2
and four sets new: 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT
4. Position the arm assembly with the mounting plate over the left end of the front tool bar . Loosely secure with U-bolts , lock washers and hex nuts .
5. Adjust the horizontal position to:18.26 cm (73 16 in,)
measured from the outside face of the wing end plate to the left side of the subframe tube.
6. Select two new: 806-157C U-BOLT 5/8-11 X 3 1/32 X 3 1/2
and four sets new: 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT
7. Using U-bolts , lock washers and hex nuts , loosely secure the arm subframe to the mount plate .
8. As necessary, adjust the final position of the mount so that the arm subframe is parallel to the wing end plate.
Secure all fasteners to torque spec.
Figure 6Install Left Arm (Subframe Shown)
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Install Right Arm AssemblyRefer to Figure 7 (which, for clarity, depicts only the arm subframe - what is installed is an entire arm assembly)
1. Select one new: 113-918L NTA607 MARKER ASSEMBLY RH(which is an entire right arm assembly)
To reduce weight during installation, and reduce arm length during system charge, remove the third stage arm ( , not shown).
2. Leave in place any straps holding the arm in the fully folded position. Remove only such straps as are necessary to free the arm from the shipping crate or pallet.
Secure the arm in a hoist, with the forward mounting plate facing down.
3. Select two new: 806-080C U-BOLT 5/8-11 X 4 1/32 X 6 1/2
and four sets new: 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT
4. Position the arm assembly with the mounting plate over the right end of the front tool bar . Loosely secure with U-bolts , lock washers and hex nuts .
5. Adjust the horizontal position to:19.84 cm (713 16 in,)
measured from the outside face of the wing end plate to the right side of the subframe tube.
6. Select two new: 806-157C U-BOLT 5/8-11 X 3 1/32 X 3 1/2
and four sets new: 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT
7. Using U-bolts , lock washers and hex nuts , loosely secure the arm subframe to the mount plate .
8. As necessary, adjust the final position of the mount so that the arm subframe is parallel to the wing end plate.
Secure all fasteners to torque spec.
Figure 7Install Right Arm (Subframe Shown)
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Install Hydraulic Components
Before working with hydraulic components, review the connector identification, torque specifications and sealant recommendations on page 17.
Install Sequence Valve
Refer to Figure 8
1. Select one new: 810-938C VALVE,SEQUENCE SHOEMAKER 4129
Examine the valve body to establish which faces are front and top. The front face is blank except for stamped text. The rear face has two 38-16 threaded holes (not shown). The top face has a single hex socket plug . The bottom face has two MJIC/MORB adapters (the supply/return ports).
Refer to Figure 9
2. On the implement center section, locate the: 160-762D WSMB MODULE MOUNT PLATE
It is pre-installed near the cart-implement hitch, and has a WSMB mounted. The cables exiting the below the WSMB slightly interfere with valve installation, so it is temporarily removed.
3. Remove and save the fasteners securing the WSMB to the plate . Without disconnecting the harness connections, carefully move the WSMB out of the way.
4. Select two sets new: 802-017C HHCS 3/8-16X1 GR5 804-013C WASHER LOCK SPRING 3/8 PLT
Mount the sequence valve on the front of the plate , with the supply/return ports and elbows on the bottom.
5. Re-secure the WSMB in its original location.
Figure 8Sequence Valve
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Figure 9Mount Sequence Valve
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Install Cylinder Fittings
Refer to Figure 10
If elbows are pre-installed on the cylinders , skip to step 2.
1. Select four new: 811-065C EL 9/16MJIC 9/16MORB
Loosely install the MORB ends of the elbows at the cylinder ports.
2. If the elbows were pre-installed, loosen the jam nuts.
3. Adjust the orientation of the elbows so that the MJIC inlets face toward each other and toward implement center at roughly a 45 angle to the cylinder body. Tighten the jam nuts to ORB torque spec.
Prepare Supply Hoses
Refer to Figure 11
1. Select two sets new: 851-105C HH3/8R2 100 9/16FJIC 3/4MORB 811-394C CP 3/4FORB MALE QD POPPET TYPE
Install one coupler on each hose .
2. If orange cable ties are available, secure one tie to each hose end near the FJIC fitting. It is not necessary to separately identify one hose from the other.
Prepare Cylinder Hoses
Select two (of four): 851-106C HH3/8R2 154 9/16FJIC
If orange ties are available, secure one tie to each hose end near the FJIC fitting. If orange ties are not available, use tape, tags or indelible marking pen to identify hose ends or connectors as “R”. These are the rod-end hoses.
Figure 10Cylinder Elbows
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Figure 11Marker Supply/Return Hoses
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Install Cylinder Hoses
Install Left Cylinder Hoses
Refer to Figure 12 (a composite image depicting the 2013- kit, which has identical hose routing beyond the cylinder)
1. Select two hoses: 851-106C HH3/8R2 154 9/16FJIC
One with orange tie or “R” tag, and one without.
2. Connect one end of the hose with the orange/R marking to sequence valve port R.
3. Connect the unmarked hose to sequence valve port C
4. Route the hoses through the clamp on the rear face of the wing lock lug. Leave clamps lightly snug at this time, to allow for sag and slack adjustment at step 8.
5. Route the hoses through the clamp at mid-wing near the fold cylinder rod end.
6. Route the hoses to the front of the wing, under the adjustment valve assembly and through the outer wing clamp .
7. At the cylinder, connect the orange/R hose to the elbow fitting at the rod end.
Connect the unmarked hose to the elbow at the base end .
8. Adjust hose sag and slack per suggestions at right.
9. Tighten all clamps.
Figure 12Left Cylinder Hose Routing
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Left Sag and Slack:
• Allow just enough sag at the wing pivot so that the hose is near, but no lower than the wing pivot pin .• Where the hoses naturally cross each other at the cylinder, secure a cable tie.• Add a second tie approximately 40 cm (16 inches) away, to bundle the hoses.• Create enough slack at this location for a loop no higher than the eyebolt on the gauge wheel. The rod end hose must follow the rod end of the cylinder as it swings out and toward the rear during marker extension.• Balance remaining slack at the adjustment valves and at the sequence valve.• Check that all slack is clear of moving parts.
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Install Right Cylinder HosesRefer to Figure 13 (depicting the 2013- kit, which has identical hose routing beyond the cylinder)
1. Select two hoses: 851-106C HH3/8R2 154 9/16FJIC
One with orange tie or “R” tag, and one without.
2. Connect one end of the hose with the orange/R marking to sequence valve port R.
3. Connect the unmarked hose to sequence valve port C
4. Route the hoses through the clamp on the rear face of the wing lock lug. Leave clamps lightly snug at this time, to allow for sag and slack adjustment at step 8.
5. Route the hoses through the clamp at mid-wing near the fold cylinder rod end.
6. Route the hoses to the front of the wing, under the adjustment valve assembly and through the outer wing clamp .
7. At the cylinder, connect the orange/R hose to the elbow fitting at the rod end.
Connect the unmarked hose to the elbow at the base end .
8. Adjust hose sag and slack:
9. Tighten all clamps.
• Allow just enough sag at the wing pivot so that the hose is near, but no lower than the wing pivot pin.• Where the hoses naturally cross each other at the cylinder, secure a cable tie.• Add a second tie approximately 40 cm (16 inches) away, to bundle the hoses.• Create enough slack at this location for a loop no higher than the spring holder on the marker. The rod end hose must follow the rod end of the cylinder as it swings out and toward the rear during marker extension.• Balance remaining slack at the adjustment valves and at the sequence valve.
Check that all slack is clear of moving parts.
Figure 13Right Cylinder Hose Routing
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Install Supply Hoses
Refer to Figure 14
1. Select two new: 851-105C HH3/8R2 100 9/16FJIC 3/4MORB
As prepared at step 1 and 2 on page 9.
2. Connect the FJIC ends of the hoses to the MJIC ports on the bottom of the sequence valve .
3. Route the hoses through the hose clamp mounted upper the right side of the top hitch tool bar. Leave clamps lightly snug at this time, to allow for sag and slack adjustment at step 7.
Refer to Figure 15
4. Route the left hose through the mid-hitch clamp , which may have only one available clamping location.
5. Use a tie wrap to loosely secure the right hose to the left hose near the mid clamp.
6. Route both hoses through the front clamp .
7. Adjust sag and slack:
8. Tighten all clamps.
Figure 14Valve to Hitch Hose Routing
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• Allow enough slack near the sequence valve to allow hose disconnection.• allow most of the slack between the top and mid clamps. The distance between them increases during lift.• Allow only enough slack between the mid and front clamps to prevent hose kinking.• Allow enough slack at the QD end of the hoses to allow easy disconnection. If the implement is lowered during marker assembly, there will be ample slack for the small change in distance from the front clamp to the panel outlet during raise/lower.
Check that all slack is clear of moving parts.
Figure 15Lower Hitch Hose Routing
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Charge and Bleed System
Refer to Figure 16
High Pressure Fluid Hazard:Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
1. Review warnings, bleeding notes and system information in the Operator Manual.
2. Put on gloves and safety glasses.
3. Connect the QD ends of the marker supply hoses to cart outlets.
On early production machines (2015-), connect to ports A and B. Either hose may be connected to either port.
On late production machines (2016+), connect to ports G and H. Either hose may be connected to either port.
4. Remove any strapping that holds the marker arms closed.
Pinch / Crush / Striking Hazards:Clear all objects from the sweep arcs of the marker arms. Have all persons stand clear. The next steps fully deploy the arms, and the motion may be sudden and irregular due to air in the system. Do not allow anyone to stand between a marker and the machine.
5. Set the remote circuit assigned to the markers to Neutral. Activate hydraulic power.
Note: Use caution when folding and unfolding markers for the first time, checking for pinching and kinking of hoses.
Note: Implement is still lowered. Normally, the implement is raised for marker operations. With no third stage arm or disk assembly installed, the markers are short enough and light enough that they will not strike the ground during initial exercising.
82A
82
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Figure 17Cart-Implement Hydraulic
Connections - 2015- Production
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Figure 17Cart-Implement Hydraulic
Connections - 2016+ Production
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6. Unfold the markers to the field position. Crack hydraulic-hose JIC fittings at base and rod ends of each marker cylinder.
7. With tractor at idle speed, activate tractor hydraulic valve forward until oil appears at a fitting. When oil begins to seep out around a fitting, tighten that fitting. Reverse the tractor hydraulic valve until oil appears at opposite hose fitting. Tighten that fitting.
8. Activate tractor hydraulic valve forward again until oil seeps out around a fitting on the other marker cylinder. Tighten that fitting. Reverse tractor hydraulic valve until oil seeps out around remaining hose fitting and tighten the fitting.
9. Fold and unfold markers slowly to work air out of the system.
10. Repeat step 6 through step 9 two more times.
11. Slowly move the marker circuit lever to Extend. Observe which marker begins to move, and if neither, slowly reverse the lever to Retract.
12. Continuing slow operation, gradually extend a marker arm on one side. When it reaches full extension, slowly reverse the lever and fold the marker. When fully folded, set lever to Neutral.
13. Slowly reverse the lever. The other marker should begin to deploy. Fully extend the marker, then fully fold it.
14. Fold both markers. Set circuit to Neutral. Shut off hydraulic power.
15. Inspect the system for hydraulic leaks.
Figure 18Marker Bleed Points
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Install Marker Disk and Guard
Install Third Stage ArmStart with the left marker.
Refer to Figure 19
1. If pre-installed, loosen the U-bolt nuts .
If not pre-installed, select one new: 806-167C U-BOLT 1/2-13 X 2 X 3 1/2 GR 5
and two sets new: 804-015C WASHER LOCK SPRING 1/2 PLT 803-020C NUT HEX 1/2-13 PLT
Insert the U-bolt into the arm plate from the tube side. Loosely add washers and nuts 12 .
2. Select one new: 113-906H THIRD STAGE ARM
Orient the disk mounting lug horizontal. Insert the third stage arm fully into the second stage arm .
3. Tighten the nuts to 12 turn beyond finger tight. (The initial marker extension is set at step 2.)
4. Repeat step 1 through step 3 for the right side.
Install Bearing Assembly and GuardStart with the left marker.
Refer to Figure 20
1. Select one each new: 113-563S MARKER DISC & HUB ASSEMBLY 113-916H DISC GUARD WELDMENT 804-017C WASHER FLAT 1/2 USS PLT
and two sets new: 113-491D ADJUST MOUNT SPACER TUBE 802-042C HHCS 1/2-13X3 3/4 GR5 804-015C WASHER LOCK SPRING 1/2 PLT 803-020C NUT HEX 1/2-13 PLT
Insert a spacer tube between the spindle plates . With spindle plates toward implement center, loosely mount the bearing assembly under the arm lug , and the guard on top of the lug, bent tube facing to implement rear (with marker arm folded).
2. Repeat step 1 for the right side. Use the alternate small slotted hole.
Figure 19Install Third Stage Arm
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Figure 20Install LH Disc Assembly
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Set Initial Extension and Tension
1. With the implement still lowered, unfold a marker on one side. With the tubes retracted, the disc should remain suspended above the ground. Set the circuit to Neutral and shut off hydraulics.
2. Set the approximate initial marker length per the instructions in the Operator Manual. Because the implement is typically not into the ground at this time, the setting is approximate.
3. Set the initial marker tension to 23 kg (50 lbs.) per the instructions in the Operator Manual.
Set Initial Extension and Tension
Set the speed for marker extension per the instructions in the Operator Manual.
Close-Out
1. Fold the markers.
2. Raise the implement.
3. Fold the implement.
4. Lower the implement into lift lock.
Marker Operation
Marker operation is covered thoroughly in the Operator Manual.
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Marker Maintenance
Marker maintenance is covered thoroughly in the Operator Manual.
Appendix
Hydraulic Connector Identification
Refer to Figure 21 (a hypothetical fitting)
Leave any protective caps in place until immediately prior to making a connection.
NPT - National Pipe ThreadNote tapered threads, no cone/flare, and no O-ring. Apply liquid pipe sealant for hydraulic applications (do not use
tape sealant, which can foul filters).
JIC - Joint Industry Conference (SAE J514)Note straight threads and the 37 cone on “M” fittings (or 37 flare on “F” fittings). Use no sealants (tape or liquid)
on JIC fittings.
ORB - O-Ring Boss (SAE J514)Note straight threads and elastomer O-Ring . Prior to installation, to prevent abrasion during tightening, lubricate O-Ring with clean hydraulic fluid. Use no sealants (tape or
liquid) on JIC fittings.
ORB fittings that need orientation, such as the ell depicted, also have a washer and jam nut (“adjustable thread port stud”). Back jam nut away from washer. Thread fitting
into receptacle until O-Ring contacts seat. Unscrew fitting to desired orientation. Tighten jam nut to torque specification.
2
5
4
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75
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Figure 21Hydraulic Connector ID
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Fittings Torque ValuesFitting Ft-Lbs N-m
1 4 NPT 1.5-3.0 turns past finger tight
9 16 JIC 18-20 24-27
9 16 ORB w/jam nut 12-16 16-22
9 16 ORB straight 18-24 24-32
3 4 JIC 27-39 37-53
3 4 ORB w/jam nut 20-30 27-41
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Torque Chart
94 6
25199m
BoltSize
Bolt Head IdentificationBoltSize
Bolt Head Identification
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9in-tpia N-mb N-m N-m mm x pitchc N-m N-m N-m1⁄4-20 7.4 11 16 M 5 X 0.81⁄4-28 8.5 13 18 M 6 X 1 7 11 155⁄16-18 15 24 33 M 8 X 1.25 17 26 365⁄16-24 17 26 37 M 8 X 1 18 28 393⁄8-16 27 42 59 M10 X 1.5 33 52 723⁄8-24 31 47 67 M10 X 0.75 39 61 857⁄16-14 43 67 95 M12 X 1.75 58 91 1257⁄16-20 49 75 105 M12 X 1.5 60 95 1301⁄2-13 66 105 145 M12 X 1 90 105 1451⁄2-20 75 115 165 M14 X 2 92 145 2009⁄16-12 95 150 210 M14 X 1.5 99 155 2159⁄16-18 105 165 235 M16 X 2 145 225 3155⁄8-11 130 205 285 M16 X 1.5 155 240 3355⁄8-18 150 230 325 M18 X 2.5 195 310 4053⁄4-10 235 360 510 M18 X 1.5 220 350 4853⁄4-16 260 405 570 M20 X 2.5 280 440 6107⁄8-9 225 585 820 M20 X 1.5 310 650 900
7⁄8-14 250 640 905 M24 X 3 480 760 1050
1-8 340 875 1230 M24 X 2 525 830 1150
1-12 370 955 1350 M30 X 3.5 960 1510 2100
11⁄8-7 480 1080 1750 M30 X 2 1060 1680 2320
11⁄8-12 540 1210 1960 M36 X 3.5 1730 2650 3660
11⁄4-7 680 1520 2460 M36 X 2 1880 2960 4100
11⁄4-12 750 1680 2730
13⁄8-6 890 1990 3230 a. in-tpi = nominal thread diameter in inches-threads per inch
13⁄8-12 1010 2270 3680 b. N· m = newton-meters
11⁄2-6 1180 2640 4290
11⁄2-12 1330 2970 4820
c. mm x pitch = nominal thread diameter in mm x thread pitch
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
5.8 8.8 10.9
25199
ft-lbd ft-lb ft-lb ft-lb ft-lb ft-lb5.6 8 12
6 10 14 5 8 11
11 17 25 12 19 27
13 19 27 13 21 29
20 31 44 24 39 53
22 35 49 29 45 62
32 49 70 42 67 93
36 55 78 44 70 97
49 76 105 66 77 105
55 85 120 68 105 150
70 110 155 73 115 160
79 120 170 105 165 230
97 150 210 115 180 245
110 170 240 145 230 300
170 265 375 165 260 355
190 295 420 205 325 450
165 430 605 230 480 665
185 475 670 355 560 780
250 645 910 390 610 845
275 705 995 705 1120 1550
355 795 1290 785 1240 1710
395 890 1440 1270 1950 2700
500 1120 1820 1380 2190 3220
555 1240 2010
655 1470 2380
745 1670 2710
870 1950 3160d. ft-lb = foot pounds
980 2190 3560
3 5 7
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Great Plains Manufacturing, Inc. Marker Maintenance 19
Part Lists
Figure 22Marker Kit Components
36053
4057
6330 25
2365
50 72
5763
45
33 39
62
56
52
54
3255
57
63
2857
63
60
49
56
80
51
76
83
82
75
4861
77
29
36 37
51
38 27 33 39
74
69
66 58
81
66
5870
73
71
5763 64
5134
5358
5866
57 6364
5763
5763
31
06/14/2016 113-921M
20 Installation Manual Template Great Plains Manufacturing, Inc.
New Parts113-849A Kit Contents
The part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual.
Quantities are units (“ea”).
Call-out
PartNumber Description
21 113-921M MANUAL NTA607 MARKER
22 113-369H DEPTH BAND 10 4-BOLT 4B.C.
23 113-491D ADJUST MOUNT SPACER TUBE
24 113-562H 1 SPINDLE MARKER WELDMENT
25 113-563S MARKER DISC & HUB ASSEMBLY
26 113-858D MARKER DISC SAFETY STRAP
27 113-902H MOUNTING BRACKET RIGHT
28 113-903H CYLINDER PIN
29 113-904H ARM REST
30 113-906H THIRD STAGE ARM
31 113-907H SECOND STAGE ARM
32 113-908H PRIMARY ARM
33 113-909H PIVOT FRAME LH
34 113-910H END BUSHING LH
35 113-911H END BUSHING RH
36 113-912H SUBFRAME LH
37 113-913H SUBFRAME RIGHT
38 113-914H MOUNTING BRACKET LEFT
39 113-915H PIVOT FRAME RH
40 113-916H DISC GUARD WELDMENT
41 113-917L NTA607 MARKER ASSEMBLY LH
42 113-918L NTA607 MARKER ASSEMBLY RH
43 113-920A NTA607 MARKER BUNDLE
44 113-941A NTA607-2 MARKER BUNDLE
45 113-957D MARKER PIVOT SHAFT NTA607
46 113-958D CYL PIN SPACER NTA607
47 800-001C GREASE ZERK STRAIGHT 1/4-28
48 802-017C HHCS 3/8-16X1 GR5
49 802-029C HHCS 7/16-14X1 1/2 GR5
50 802-042C HHCS 1/2-13X3 3/4 GR5
51 802-106C RHSNB 1/2-13X1 1/2 GR5
52 802-234C HHCS 7/16-14X2 1/4 GR5
Call-out
PartNumber Description
53 802-271C HHCS 5/8-11X3 GR5 FTHD
54 802-279C HHCS 5/16-18X4 GR5
55 802-853C HHCS 1/2-13X3 3/4 GR8
56 803-015C NUT HEX 7/16-14 PLT
57 803-020C NUT HEX 1/2-13 PLT
58 803-021C NUT HEX 5/8-11 PLT
59 803-053C NUT HEX SLOTTED 3/4-16
60 803-084C NUT HEX NYLOCK 5/16-18 PLT
61 804-013C WASHER LOCK SPRING 3/8 PLT
62 804-014C WASHER LOCK 7/16 PLT
63 804-015C WASHER LOCK SPRING 1/2 PLT
64 804-016C WASHER FLAT 1/2 SAE PLT
65 804-017C WASHER FLAT 1/2 USS PLT
66 804-022C WASHER LOCK SPRING 5/8 PLT
67 804-025C WASHER FLAT 3/4 SAE PLT
68 805-019C PIN COTTER 5/32 X 1 PLT
69 806-044C U-BOLT 5/8-11 X 5 1/32 X 6 GR5
70 806-080C U-BOLT 5/8-11 X 4 1/32 X 6 1/2
71 806-157C U-BOLT 5/8-11 X 3 1/32 X 3 1/2
72 806-167C U-BOLT 1/2-13 X 2 X 3 1/2 GR 5
73 807-332C SPRING EXT .393 X 13.3 LG
74 810-934C CYL 2 1/2 X 12 X 1 1/4 ROD
75 810-938C VALVE,SEQUENCE SHOEMAKER 4129
76 811-065C EL 9/16MJIC 9/16MORB
77 811-394C CP 3/4FORB MALE QD POPPET TYPE
78 815-001C TINE GW HUB
79 820-094C 16 4-BOLT NOTCHED MARKER DISK
80 822-292C BRG FLG 1 1/4 4BOLT
81 842-221C EYEBOLT 5/8-11 X 6 3/4
82 851-105C HH3/8R2 100 9/16FJIC 3/4MORB
83 851-106C HH3/8R2 154 9/16FJIC
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Great Plains Manufacturing, Inc. Marker Maintenance 21
Existing PartsThe part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual.
The Part Disposition column indicates whether the part is re-used or discarded.
Abbreviations
Callout QuantityRequired Part Number Part Description
11 1a 160-762D WSMB MODULE MOUNT PLATE
a This part is pre-installed on the implement and left in place.
B.C. Between Centers HHCS Hex Head Cap Screw
BRG Bearing JIC Joint Industry Conference (standard)
CP Coupler LG Long
CYL Cylinder LH Left Hand
EL Elbow MJIC Male JIC
EXT Extension MORB Male ORB
FJIC Female JIC NTA No-Till Air
FJIC Female JIC ORB O-Ring Boss
FLG Flange PLT Plated
FORB Female ORB QD Quick Disconnect
FTHD Full Threaded RH Right Hand
GR5 Grade 5 RHSNB Round Head Shank Neck Bolt
GR8 Grade 8 SAE Society of Automotive Engineers (standard)
GW Gauge Wheel USS United States Standard (heavy duty)
HEX Hexagonal WSMB Working Set MemBer
HH Hydraulic Hose X by
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