installation instructions and owner’s...

20
Page 1 DELUXE VENT-FREE UNIVERSAL FIREBOXES GAS-FIRED UNIVERSAL FIREBOX FOR ALL VENT-FREE LOG SETS MODELS: VFD32FB0L-3 VFD36FB0L-3 VFD42FB0L-3 VFD32FB2ML-5 VFD36FB2ML-5 VFD42FB2ML-5 VFD32FB0F-3 VFD36FB0F-3 VFD42FB0F-3 VFD32FB2MF-5 VFD36FB2MF-5 VFD42FB2MF-5 VFD32FB2AL-3 VFD36FB2AL-3 VFD42FB2AL-3 VFD32FB2AF-3 VFD36FB2AF-3 VFD42FB2AF-3 VFD32FB3MF-5 VFD36FB3MF-5 VFD42FB3MF-5 ANSI Z21.91 Ventless Fireplace Enclosures for Gas Fired Decora- tive Type Unvented Room Heaters FOR USE ONLY WITH A LISTED GAS-FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H. DO NOT BUILD A WOOD FIRE. Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement. Do not install A VENT-FREE LOG SET in this firebox, unless this firebox meets the minimum dimensions required for the installation. Do not attempt to modify or alter the construction of the firebox or its components. Any modification or alteration of construction may void the warranty of this firebox. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the firebox. WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Leave the building immediately. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas supplier. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier. INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL

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Page 1: INSTALLATION INSTRUCTIONS AND OWNER’S MANUALwhitemountainhearth.com/wp-content/uploads/2017/12/33637-9-1017-VFD... · Cabinet Mantels, plus other Decorative Frame, Hood, and Door

Page 1

DELUXE VENT-FREE UNIVERSAL FIREBOXES

GAS-FIRED

UNIVERSAL FIREBOX FOR ALL VENT-FREE LOG SETS

MODELS: VFD32FB0L-3 VFD36FB0L-3 VFD42FB0L-3 VFD32FB2ML-5 VFD36FB2ML-5 VFD42FB2ML-5 VFD32FB0F-3 VFD36FB0F-3 VFD42FB0F-3 VFD32FB2MF-5 VFD36FB2MF-5 VFD42FB2MF-5 VFD32FB2AL-3 VFD36FB2AL-3 VFD42FB2AL-3 VFD32FB2AF-3 VFD36FB2AF-3 VFD42FB2AF-3 VFD32FB3MF-5 VFD36FB3MF-5 VFD42FB3MF-5

ANSI Z21.91 Ventless Fireplace Enclosures for Gas Fired Decora-tive Type Unvented Room Heaters

FOR USE ONLY WITH A LISTED GAS-FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H.

DO NOT BUILD A WOOD FIRE.

Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement.Do not install A VENT-FREE LOG SET in this firebox, unless this firebox meets the minimum dimensions required for the installation.

Do not attempt to modify or alter the construction of the firebox or its components. Any modification or alteration of construction may void the warranty of this firebox.Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.Young children should be carefully supervised when they are in the same room as the firebox.

WARNINGFIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death or property damage.

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do

not use any phone in your building.• Leave the building immediately.• Immediately call your gas supplier

from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

WARNINGImproper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

INSTALLATION INSTRUCTIONSAND OWNER’S MANUAL

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TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ............................................................................ 3INTRODUCTION .............................................................................................................. 3CLEARANCES ............................................................................................................. 4 - 5FIREBOX INSTALLATION INSTRUCTIONS ............................................................... 6 - 8INSTALLING HOOD..................................................................................................... 8 - 9GAS LINE CONNECTION ................................................................................................ 9OPTIONAL FBB5 SINGLE SPEED BLOWER INSTALLATION INSTRUCTIONS ... 10 - 12JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ......................................... 13MAINTENANCE .............................................................................................................. 13MASTER PARTS DISTRIBUTOR LIST........................................................................... 14HOW TO ORDER REPAIR PARTS ................................................................................. 14PARTS LIST .................................................................................................................... 15PARTS VIEW .................................................................................................................. 16ACCESSORIES ....................................................................................................... 17 - 18WARRANTY .................................................................................................................... 19

SECTION PAGE

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The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition) and to the National electrical Code, ANSI/NFPA70 (latest edition).NOTE: Installation and repair should be done by a quali-fied service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartment, burners and circulating air passageways of the appliance be kept clean.

Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appli-ance. Provide adequate combustion and ventilation air.The flow of combustion and ventilation air MUST NOT be obstructed.Provide adequate clearance around air openings into the combustion chamber and adequate accessibility clearance for servicing and proper operation. NEVER obstruct the front opening of the appliance.

This Empire Comfort Systems, Inc. firebox and its components have been tested and will operate safely when installed in accordance with this installation manual. Read all instructions before starting installation, then follow these instructions carefully during installation to maximize firebox benefit and safety. Report to your dealer any parts damaged in shipment.

The Empire Comfort Systems, Inc. warranty will be voided by, and Empire Comfort Systems, Inc. disclaims any responsibility for the following actions:

- Installation of any damaged firebox.- Modification of the firebox or any of the components

parts thereof.- Installation other than as instructed by Empire

Comfort Systems, Inc.

- Installation and/or use of any component part or accessory not approved by Empire Comfort Systems, Inc. in combination or assembly with a Empire Comfort Systems, Inc. firebox, not withstanding any independent testing laboratory or other third party approval of such component part or accessory.

Any such action may create a possible fire hazard.Consult your local building codes.

Firebox Screen.The firebox screen must be in place when the firebox is operating.

Instructions to Installer1. Installer must leave instruction manual with owner after

installation.2. Installermusthaveownerfilloutandmailwarrantycard

suppliedwithfirebox.3. Installershouldshowownerhowtostartandoperate

logsetthatisinstalledintofirebox.ImportantAllcorrespondenceshouldrefertocompleteModelNumber,SerialNumber.Notice: During initial firing of this firebox with a log setinstalled, itspaintwillbakeout,andsmokewilloccur.Topreventtriggeringofsmokealarms,ventilatetheroominwhichtheunitisinstalled.Qualified Installing AgencyInstallationandreplacementofgaspiping,gasutilizationequipment or accessories and repair and servicing ofequipmentshallbeperformedonlybyaqualifiedagency.The term "qualified agency" means any individual, firm,corporationorcompanywhicheitherinpersonorthrougha representative isengaged inand is responsible for (a)

the installation or replacement of gas piping or (b) theconnection, installation, repairorservicingofequipment,whoisexperiencedinsuchwork,familiarwithallprecautionsrequiredandhascompliedwithalltherequirementsoftheauthorityhavingjurisdiction.

Commonwealth of Massachusetts: The installation must bemade by a licensed plumber or gas fitter inthe Commonwealth of Massachusetts. The state of Massachusettsrequiresthataflexibleapplianceconnectorcannotexceedthreefeetinlength.Sellers of unvented propane or natural gas-firedsupplemental room heaters shall provide to eachpurchaseracopyof527CMR30uponsaleoftheunit.In the Commonwealth of Massachusetts, unventedpropaneandnatural gas-fired spaceheaters shall beprohibitedinbedroomsandbathrooms.

The installationmustconformwith local codesor, in theabsenceoflocalcodes,withtheNationalFuelGasCode,ANSI Z223.1/NFPA 54.**AvailablefromtheAmericanNationalStandardsInstitute,Inc.,11West42ndSt.,NewYork,N.Y.10036.

IMPORTANT SAFETY INFORMATION

INTRODUCTION

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2 X 4

HEADER

COMBUSTIBLE

FINISHED WALL

OR MANTEL

FINISHED WITH

TRIM KIT OR

NON-COMBUSTIBLE

MATERIAL

3/4" GAP REQUIRED

2 X 4

HEADER

COMBUSTIBLE

FINISHED WALL

OR MANTEL

3/4" GAP REQUIRED

Sidewall Clearances:Theclearancefromtheinsideofthefireboxtoperpendicularcombustiblesidewallshouldnotbelessthan6 inches. (See Figure 1)

Firebox Side and Back Clearances:Thefireboxoutercasingsideandbackflangesarezeroclearancetocombustibles.

Top Framing and Finishing: Combustible finishingmaterialsrequires 3/4 inch to top of unit. (See Figure 2)

CLEARANCES

45°

6"

3"

MAX.

PERPENDICULAR

SIDE WALL

FRONT FACE (SIDE)

FIREBOX

(TOP VIEW)

COMBUSTIBLE

MATERIALS ALLOWED

IN SHADED AREAS

Figure 1

Figure 2a - Louvered Models

Figure 2b - Flush Models

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Ceiling Clearances:Theceilingheightshouldnotbe less than42inchesfromthetopofthehood.(See Figure 3)

Mantel Clearances: Ventfreefireboxmodelsmustusethehoodsuppliedwiththefirebox,oroneoftheoptionalhoodkitsavailableforeachmodel.Ifacombustiblemantelisinstalled,itmustmeettheclearancerequirementsdetailedbelow.

Grate Clearance: Theminimumclearancebetweenthefrontlegsofthegrateandfrontedgeofthefireboxis2inches.

Leaveatleast36inchesclearancefromthefrontofthefirebox.

Figure 3 - Clearances to Combustibles

CLEARANCES

MANTEL

13”

10”

12”

MAX

8”

MIN.

FIREBOX

FACE

CEILING

COMBUSTIBLES

ALLOWED

3/4” COMBUSTIBLE

CLEARANCE REQUIRED

FROM TOP EDGE

OF FIREBOX

10”

8”

6 ½”

5”

3 ½”

2”

9”

3/4”

84”

MIN.

(CEILING TO FLOOR)

HOOD

42” MIN

CEILING TO

TOP OF

HOOD

21”

10 ½”

12 ½”

14 ½”

16 ½”

18 ½”

WALL

FRAMING

OPEN GAP

FINISHED

WALL

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Deluxe Vent-Free Firebox Framing Dimensions (in inches)A B C

Model Framing Height Framing Width Framing DepthVFD32FB 33 3/4 35 1/2 16 1/4VFD36FB 35 3/4 40 1/2 18 3/4VFD42FB 35 3/4 44 1/2 18 3/4

Attention:Add3-3/4inchesto"A"Dimensionwhenusingflushmantelbase.

Anyvent-freeGasLogHeatermustbe“ForusewithapprovedANSIZ21.11.2unventedroomheater.”Followandcompletetheinstallationinstructionsofthegaslogsetandtherequirementsofthisfirebox.Checkallfittingsforleaksbeforelightingthegaslogset.Inplanningtheinstallationforthefirebox,itisnecessarytodeterminewheretheunitistobeinstalledandwhetheroptionalaccessoriesaredesired.Gassupplypipingshouldalsobeplannedatthistime.

A gas shut off must be in this line.Thefireboxcanbemountedonanyofthesesurfaces:1. Aflathardcombustibleornon-combustiblesurface.2. Araisedplatformofcombustibleornon-combustiblematerial.3. Recessedintothefloorasillustratedby (Figure 4)(flushface),

and(Figure 5)(louveredmodels).4. Supportedunderallfourcornersofthefireboxsothatcontact

ismadeonallfourperimeteredgesonthebottomoftheunit(Example:Fourconcretemasonryblocks).

Ifthefireboxisinstalleddirectlyoncarpeting,tileorothercombustiblematerialotherthanwoodflooring,itshouldbeinstalledonametalorwoodpanelextendingthefullwidthanddepthoftheunit.

Atthispoint,youshouldhavedecidedwhatcomponentstoincludeinyourinstallation,andwherethefireboxistobelocated.Ifthishasnotbeendone,stopandconsultyourdealer forassistancewith this planning.

Planning Your InstallationPleasenotethattheoptionalVFA2FreshAirkitavailableforusewiththeVentFreeFireboxmustbeinstalledatthetimeoftheinitialinstallation.Refertopages10,11and12fordetailedinstructionsfortheairkit.AccessorykitssuchastheFBB5Blowerkit,Trimkits,Mantels,FullCabinetMantels,plusotherDecorativeFrame,Hood,andDooraccessorykitsmaybeinstalledafterthefireboxissecuredtotheframedopening.Refertotheinstructionsprovidedwitheachoftheoptionalaccessorykitsforproperinstallationandoperation.

Firebox FramingFireboxframingcanbebuiltbeforeorafterthefireboxissetinplace.Framingshouldbepositionedtoaccommodatewallcoveringandfireboxfacingmaterial.Thefireboxframingshouldbeconstructedof2x4lumberorheavier.Theframingheadersmustbeatleast3/4inchabovethefireplace.Referto(Figures 6 and 7)forfireboxframingdimensions.

Figure 4Figure 5

Figure 6

FIREBOX INSTALLATION INSTRUCTIONS

LOUVERED

FIREBOX

MODELS

COMBUSTIBLE MATERIALS ALLOWED

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Figure 7FireboxDimensions

FIREBOX INSTALLATION INSTRUCTIONS

D

L

M

GI

A

H

F

B

GI

A

H

F

B

K

N

C

J

OUTER FIREBOX DIMENSIONS

INNER FIREBOX DIMENSIONS

E

B

A C

DTOP VIEW SIDE VIEW

DELUXE

FLUSH

N

J

K

DELUXE

LOUVERED

.5 inches

O

OUTER FIREBOX DIMENSIONS (in inches)INDEX

LETTERLOUVERED FLUSH

VFD32 VFD36 VFD42 VFD32 VFD36 VFD42A 33 35 35 33 35 35B 35 40 44 35 40 44C 16 1/2 19 19 16 1/2 19 19D 27 7/8 31 7/8 35 7/8 27 7/8 31 7/8 35 7/8F 31 36 40 31 36 40G 22 1/4 24 1/4 24 1/4 22 1/4 24 1/4 24 1/4H 1 3/16 1 3/16 1 3/16 6 1/8 6 1/8 6 1/8I 31 1/2 33 1/2 33 1/2 28 3/8 30 3/8 30 3/8J 8 5/16 8 5/16 8 5/16 8 5/16 8 5/16 8 5/16K 4 3/4 4 3/4 4 3/4 4 3/4 4 3/4 4 3/4L 30 1/4 34 5/8 36 5/8 30 1/4 34 5/8 36 5/8M 60 3/8 69 1/8 73 60 3/8 69 1/8 73N 2 11/16 2 11/16 2 11/16 2 11/16 2 11/16 2 11/16O 42 5/8 48 7/8 51 3/4 42 5/8 48 7/8 51 3/4

INNER FIREBOX DIMENSIONS (in inches)INDEX

LETTER VFD32 VFD36 VFD42

WITHOUT BRICKA 31 36 40B 25 3/16 29 3/16 33 3/16C 14 1/8 16 1/2 16 1/2D 18 11/16 20 20E 22 24 24

WITH BRICKA 29 5/16 34 5/16 38 5/16B 24 28 32C 13 5/16 15 3/4 15 3/4D 18 11/16 20 20E 22 24 24

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Locating FireboxPlacefireboxinframingopening.Usethetabsonthesideofthefireboxtoattachfireboxtoframing.Differenttablocationscanbeusedforfinishingmaterialswiththicknessesof1/2inchand5/8inch.(See Figure 8)Framing tabsshouldfitdirectlyagainst framingmaterial.Useatleastonenailperbrackettosecureinplace.

Checksquarenessofthefireboxpriortosecuringtoframedopening.(See Figure 9)

Figure 8

Ablackhoodthatisfurnishedwitheachfirebox(oroptionalhood)MUSTbe installed before the firebox is used. Failure to do somay create a possible fire hazard.The hood is located behindupper louver, or inside the fireboxon flush faceunits. If brass,stainlesssteel,orhammeredpewterhoodsaredesired,theycanbepurchasedasanoption.Attachmentisthesameasthestandardblackhood.

Flush Face Models1.Onflushfacemodels,loosenthetwoscrews(A)holdingfirebox

toptofacepanel,thenslidethehoodflangebetweenthefireboxtopandfacepanelandre-tightenthescrews.

2. Installonescrewateachendofthehoodasshown(C).

Louvered Models

1. Ifyouhavealouveredmodel,removeupperlouver.2.Placethetophoodflangeontopofthefirebox,theninstallthree

screwsthroughthefireboxtopfrombelowandscrewintothepilotholesinthehoodflange(B).

3. Installonescrewateachendofthehoodasshown(C).4. Re-install louver.Caution:Thehoodmustbeinstalledpriortooperationofappliance.(See Figure 10)

Flush Face Models

Figure 10

Figure 9

FIREBOX INSTALLATION INSTRUCTIONS

INSTALLING HOOD

B

C

INNER FIREBOX TOP

Louvered Models

A CA C

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Thefireboxisdesignedtoaccepta3/8-inchgaslineforanapprovedvent-freegaslogset.Havethelineinstalledbyaqualifiedservicepersoninaccordancewithallbuildingcodes.Consultlocalbuildingcodestoproperlysizethegassupplylineleadingtothe3/8-inchhook-upat theunit.ThestateofMassachusetts requires thataflexibleapplianceconnectorcannotexceedthreefeetinlength.

Gasaccessholesareprovidedonbothsidesofthefirebox.(See Figure 11) On modelswith refractory brick panels installed,carefullyremovetheknockoutintherefractorybrickpanelusingalargestandardscrewdriverandhammer.First,placescrewdriveringroovenexttoplugandprysidewaystopopoutmainplug.Thenremovetheremainingconcreteinholewithgentletappingwithballpeenhammerand/orscrewdriver.Amasonrydrillandbitmayalsobeusedtocreateacleanhole for thegas line topass through.(See Figure 12)

When installing optional ceramic fiber side panels into firebox,laypanelonaflatsurface.Removethegaslineknockout(rounddepression)intheappropriatesidepanelusingadrillorutilityknife.

Afterthebrickpanelknockoutisremoved,thefireboxwrapmayhavearoundmetalknockoutthatmustberemovedalso.Useascrewdrivertopunchoutthemetalknockout.

Checkgastype.Useonlythegastypeindicatedonthegaslogsetratingplate.Ifthegaslistedontheplateisnotyourtypeofgassupply,DONOTINSTALL.Contactyourdealerforpropermodel.

AlwaysuseanexternalregulatorforallLPfireboxestoreducethesupplytankpressuretoamaximumof14inchw.c.Thisisinadditiontotheregulatorfittedtothelogset.

WARNING: CONNECTION DIRECTLY TO AN UNREGULATED L.P. TANK CAN CAUSE EXPLOSION.

InstallonlyaANSIZ21.11.2vent-freelogsetintothisfirebox.

Figure 11

Extended HoodsIfyournon-combustiblefacingmaterialisover1"inthicknessthatwillbeusedtofinishthisfirebox,anextendedhoodisavailablethatwillextendout2"fartheroutintotheroom.Contactyourlocaldealerfordetails.

FinishingAlljoints(top,bottomandsides),wherethewallordecorativefacingmaterialmeetsthefireboxsurroundshouldbesealedwithanon-combustiblematerial.Hearthextensionsarerecommended,butnotrequiredforthesefireboxes.

VB4H32BL StandardBlack VB4H36BL StandardBlack VB4H42BL StandardBlack

INSTALLING HOOD

GAS LINE CONNECTION

Brick PanelFigure 12

GAS ACCESS HOLES

NOTE:Wheninstallingstainlesssteelorreflectivedecorativeliner kits,gaslinesmustcomethroughthebottomofthefirebox. (See Figure 11)

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OPTIONAL FBB5 SINGLE SPEED BLOWER INSTALLATION INSTRUCTIONS

Attention: Installblowerassemblybeforeconnectinggasinletsupplyline.

WiringThe appliance,when installed,must be electrically grounded inaccordancewith local codes or, in the absence of local codes,with the National Electrical Code, ANSI/NFPA 70, if anexternalelectrical source is utilized. This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Foranungroundedreceptacle,anadapter,whichhastwoprongsandawireforgrounding,canbepurchased,plugged into theungroundedreceptacleand itswireconnectedtothereceptaclemountingscrew.Withthiswirecom-pletingtheground,theappliancecordplugcanbepluggedintotheadapterandbeelectricallygrounded.

Caution: Labelallwirespriortodisconnectionwhenservic-ingcontrols.Wiringerrorscancauseimproperanddangerousoperation.Verifyproperoperationafterservicing.

NOTE:Junctionboxonrightsideoffireboxmustbepre-wiredattimeoffirebox installation forusewithblowerassembly.A standard wall ON/OFF wall switch or optional SCV1VariableSpeedControlKitshouldbeinstalledtoactivatepowertotheFirebox,andcontroltheoperationoftheFBB5Blowerassembly.Itisrecommendedthatinstallationofthewiringbeperformedbyaqualifiedelectrician.

(See Figure 13)1. Ifinstalled,turnOFFgassupplytofirebox/gaslog.2. Ifapplicable,turnOFFelectricsupplytofirebox.

CAUTION: ALL WIRING SHOULD BE DONE BY A QUALI-FIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALLLOCAL,CITYANDSTATEBUILDINGCODES.BEFOREMAKING THE ELECTRICAL CONNECTION, MAKE SURETHAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE,WHENINSTALLED,MUSTBEELECTRICAL-LYGROUNDEDINACCORDANCEWITHLOCALCODES,WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATESTEDITION).

A factory installed junctionbox is locatedon the lower rightsideofthefirebox.Wiringmustbefedtothejunctionboxandattachedtothereceptaclethatisprovided.Fromrightsideofthefirebox,removethescrewsecuringthe junctionboxas-sembly.Leaveapproximately6inchesofwireinthejunctionboxforconnection.

Attachblackwiretoonesideofthereceptacleandwhitewiretooppositesideofreceptacle.Thegroundwireshouldbeat-tachedtothegreen(ground)screw.

Installthereceptacleintothejunctionbox.Attachcoverplate.

Attention: If installed, donot damagegas inlet supply linewhenblowerassemblyisinsertedintofirebox.Insomecases,removalthegasinletsupplylinemaybenecessary.

3. Determinewhichtypeoffireboxyouhavepriortoinstallation.See Figures 14 and 15.

Figure 13

Figure 14

Figure 15

DeluxeLouveredModels

DeluxeFlushFaceModels

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4. Insertblowerassembly into interior,bottomoffirebox.Posi-tionblowerassemblysothatyoualignthenotchonbackofblowerassemblywiththecenterscrewonfireboxback,thenpushtheblowerassemblyagainstfireboxback.Theblowerwheelmustbecenteredwiththebackwallofthefirebox.Themagnetsonthebackandbottomofblowerassemblywillsuf-ficientlyholdblowerassemblyinplace.

5. Pushtabawaywithstandardscrewdriveronupperrightfire-box.

6. Next,findthefancontrolswitchandwireassembly.Feedthewiresthroughtheholeatthetopofthefirebox,andsecurethefancontrolswitchwithtwo#6screwsprovided.See Figure 16.

FAN CONTROL

SWITCH LOCATION

FAN CONTROL WIRES

Figure 16

7. Thefancontrolwireswillslidedownbetweenthefireboxandouterwrapneartheblowerassembly.See Figure 16.

8. One fan control wire will have a 1/4 inch female terminal that mustbeattachedtotheopenterminalontheblowermotor.See Figure 19, Connection A.

9. The other fan control wire has a 1/4 inch male terminal. Attach thisterminaltotheopenterminalontheblowerpowercord.See Figure 19, Connection B.

10. Routethewiresawayfrommovingpartsoftheblowerassem-blyandretainwirestogetherneartheblowermotorusingtheplasticpurseclipprovided.

11. Tocompletetheinstallation,plugthepowercordintothejunc-tionboxreceptacleattherightrearcornerofthefireboxouterwrap. See Figure 17.

12. Ifroompermits,thepowercordcanbelocatedfromtheout-sideoftheunitlookingthroughthejunctionboxaccesshole(withthejunctionboxremoved),thenplugupthepowercordbeforereinstallingthepre-wiredjunctionbox.

13. Onceallconnectionsaremadeelectrically,itisrecommendedthatyou test theblower fancontroloperationby turningonpowerto theblower(Caution:110Volt).Thenapplyheat tothefancontrolswitchinsidethefireboxwithalighterormatchuntilblowerisactivated.Onceblowerisactivated,checkforproperoperation.Donotplacehandsnearblowerassemblyor other wiring while power is on.

14. Replace blower access plate and/or reinstall the brick linerpanelsifprovided.

15. ThiscompletestheinstallationoftheoptionalFBB5Blowerkitaccessory.

NOTE: Thisblowerisequippedwithaheatactivatedfancontrolswitch. Blower will operate when the fireboxwarms up,andwillturnoffautomaticallywhenthefireboxcoolsdown.

BLOWER POWER CORD

Figure 17

OPTIONAL FBB5 SINGLE SPEED BLOWER INSTALLATION INSTRUCTIONS

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Blower MotorTheblowermotordoesnothaveoilingholes.Donotattempttooiltheblowermotor.

Blower WheelsTheblowerwheelswillcollectlintandcouldrequireperiodicclean-ing.Iftheairoutputdecreasesorthenoiselevelincreases,itindi-catesadirtyblowerwheel.Removefanandcleanblowerwheels.

Warning:Unpluggingof bloweraccessorywill not stop theheater from cycling. To turn off gas to the heater (millivoltmodel):pushingascontrolknobslightlyandturnclockwisetoOFF.Donotforce.Toturnoffgasondirectignitionmodel,turn gas line valve to OFF.

1 R7731 BLOWER ASSEMBLY2 R8199 FAN CONTROL SWITCH3 R8147 WIRE ASSEMBLY4 R7615 CORDSET

110 VOLT AC

JUNCTION BOX

WHITE

FAN

SWITCH

BLACK

FAN/MOTOR

ASSEMBLY

Figure 18

Figure 19

OPTIONAL FBB5 SINGLE SPEED BLOWER INSTALLATION INSTRUCTIONS

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CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION)

Afactoryinstalledjunctionboxislocatedonthelowerrighthandsideofthefirebox.Wiringmustbefedtothejunctionboxandattachedtothereceptaclethatisprovided.Removetheknockoutintheinstalledjunctionboxtoacceptwiringintothejunctionbox.Install aUL listed cable clamp (not supplied) in the knockouthole.Leaveapproximately6 inchesofwire inthejunctionboxfor connection.Attachblackwiretoonesideofthereceptacleandwhitewiretooppositesideofreceptacle.Thegroundwireshouldbeattachedtothegreen(neutral)screw.Installthereceptacleintothejunctionbox.Attachcoverplate.

Keepthecontrolcompartment,logsandburnerareasurroundingthelogscleanbyvacuumingorbrushingareaatleasttwiceayear.THE LOGS CAN GET VERY HOT – HANDLE ONLY WHEN COOL.Alwaysturnoffgastothepilotbeforecleaning.Forrelighting,refertolightinginstructionslocatedonthelogset.

Neverobstructtheflowofthecombustionandventilationair.Keepthefrontofthefireboxclearofallobstaclesandmaterials.Screensmustbeclosedduringoperation.

Figure 20

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS

MAINTENANCE

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ToOrderPartsUnderWarranty,pleasecontactyour localEmpiredealer.Seethedealer locatoratwww.empirecomfort.com.Toprovidewarrantyservice,yourdealerwillneedyournameandaddress,purchasedateandserialnumber,andthenatureoftheproblemwiththeunit.ToOrderPartsAftertheWarrantyPeriod,pleasecontactyourdealeroroneoftheMasterPartsDistributorslistedbelow.Thislistchangesfromtimetotime.Forthecurrentlist,pleaseclickontheMasterPartsbuttonatwww.empirecomfort.com.Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered OriginalEquipmentrepairpartsforHeaters,Grills,andFireplacesmanufacturedbyEmpireComfortSystemsInc.

MASTER PARTS DISTRIBUTOR LIST

Parts Not Under WarrantyPartscanbeorderedthroughyourServicePerson,Dealer,oraMasterPartsDistributor.SeethispagefortheMasterPartsDistribu-torslist.Forbestresults,theservice person or dealershouldorderpartsthroughthedistributor.Partscanbeshippeddirectlytotheservice person/dealer.Warranty PartsWarrantypartswillneedaproofofpurchaseandcanbeorderedbyyourServicePersonorDealer.Proofofpurchaseisrequired for warrantyparts.AllpartslistedinthePartsListhaveaPartNumber.Whenorderingparts,firstobtaintheModelNumberandSerialNumberfromthenameplateonyourequipment.ThendeterminethePartNumber(nottheIndexNumber)andtheDescriptionofeachpartfromthefol-lowingillustrationandpartlist.Besuretogiveallthisinformation...

ApplianceModelNumber Part Description

ApplianceSerialNumber PartNumber

TypeofGas(PropaneorNatural)

Donotorderbolts,screws,washersornuts.Theyarestandardhardwareitemsandcanbepurchasedatanylocalhardwarestore.Shipmentscontingentuponstrikes,firesandallcausesbeyondourcontrol.

HOW TO ORDER REPAIR PARTS

Dey Distributing1401WillowLakeBoulevardVadnaisHeights,MN55101

Phone: 651-490-9191Toll Free: 800-397-1339Website:www.deydistributing.comParts: Heater, Hearth and Grills

F. W. Webb Company200 Locust StreetHartford,CT06114

Phone: 860-722-2433Toll Free: 800-243-9360Fax: 860-293-0479Toll Free Fax: 800-274-2004Websites: www.fwwebb.com&www.victormfg.comParts: Heater, Hearth and Grills

East Coast Energy Products10 East Route 36WestLongBranch,NJ07764

Phone: 732-870-8809Toll Free: 800-755-8809Fax: 732-870-8811Website: www.eastcoastenergy.comParts: Heater, Hearth and Grills

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PARTS LIST

INDEX NO.

PART NUMBERDESCRIPTION

VFD32 VFD36 VFD421 17169 18807 17187 UPPER LOUVER2 17170 18808 17188 LOWER LOUVER3 17162 17162 17162 JUNCTION BOX ASSEMBLY4 R3492 R3492 R3492 RECEPTACLE5 R3491 R3491 R3491 COVER,JUNCTIONBOX6 27338 27338 27338 BRACKET,TOPBRICKRETAINER(QUANTITY2)7 19401 19401 19401 BRACKET,BOTTOMBRICKRETAINER(QUANTITY2)8 R10388 R10392 R10392 BRICK PANEL RIGHT - REFRACTORY BRICK8 31675 31678 31678 BRICK PANEL RIGHT - FIBER BRICK9 R10386 R10390 R10394 BRICK PANEL BACK - REFRACTORY BRICK9 31676 31679 31680 BRICK PANEL BACK - FIBER BRICK

10 R10387 R10391 R10391 BRICK PANEL LEFT - REFRACTORY BRICK10 31674 31677 31677 BRICK PANEL LEFT - FIBER BRICK11 20486 21087 33607 HOOD12 R7051 R7052 R7053 ROD,SCREEN(QUANTITY2)13 R8137 R8148 R8148 SCREENCURTAIN(QUANTITY2)14 31467 31468 31469 FACE ASSEMBLY - LOUVERED15 30479 30505 30531 FACE ASSEMBLY - FLUSH16 25477 25477 25477 BLOWER COVER PLATE

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PARTS VIEW

1

2

54

3

6

109 8

7

12

12

16

11

13

14

15

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Accessory Description Model NumbersFan Kit

Designedtoprovideforcedairflow. FBB5

Variable Speed Control Kit

Wall mounted variable speed control for usewithFBB5blower SCV-1

Brick Liners

DeluxeFirebox Contactdealerforallavailableoptionallinerkits

Fresh Air Kit1

2

3

DeluxeandPremiumFireboxes VFA2

Frame Kits

3-Piece Frame KitsBlack,StainlessSteelorHammeredPewter

Contactdealerforallavailableoptionalframekits

StandardHood Brasshood=BR

StainlessSteel=SS

HammeredPewter=HP

Contactdealerforallavailableoptionalhoodaccessories

ACCESSORIES

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Extended 4" HoodsExtendedhoodsthatextendout2"fartherthanthestandardhoods,toaccommodatethickersurroundmaterials.

AvailableasoptionalkitsinBrass,HammeredPew-ter,andStainlessSteelfinishes.

Contactdealerforallavail-ableoptionalhoodacces-

sories

Louvers

StylesincludeSlat,Mission,Arch,andLeafPatterns.

AvailableasoptionalkitsinBrass,HammeredPew-ter,andStainlessSteelfinishes.

Contactdealerforallavail-ableoptionallouveracces-

sories

Bottom Trim Strip

AvailableasoptionalkitsinBrass,HammeredPew-ter,andStainlessSteelfinishes.

Contactdealerforallavail-ableoptionaltrimacces-

sories

Decorative Door Kits AvailableasoptionalkitsinBrass,HammeredPew-ter,andStainlessSteelfinishes.

Contactdealerforallavail-ableoptionalframekitac-

cessories

Decorative Frame Kits AvailableasoptionalkitsinBrass,HammeredPew-ter,andStainlessSteelfinishes.

Contactdealerforallavail-ableoptionaldecorativedoorkitaccessories

ACCESSORIES (continued)

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EmpireComfortSystemsInc.warrantiesthishearthproducttobefreefromdefectsatthetimeofpurchaseandfortheperiodsspeci-fiedbelow.Hearthproductsmustbeinstalledbyaqualifiedtechnicianandmustbemaintainedandoperatedsafely,inaccordancewiththeinstructionsintheowner’smanual.Thiswarrantyappliestotheoriginalpurchaseronlyandisnottransferable.Allwarrantyrepairsmustbeaccomplishedbyaqualifiedgasappliancetechnician.

Limited Lifetime Parts Warranty with a Five-Year Limited Labor Warranty – Combustion Chamber and Heat Exchanger Ifthecombustionchamberorheatexchanger(seepartslist)failsbecauseofdefectiveworkmanshipormaterial, Empire will repair or replace at Empire’s option. Withinfiveyearsfromthedateofpurchase,Empirewillpayreasonablelabortohavethedefectivepartrepairedor replacedatEmpire’soption.

Limited Five-Year Parts & Labor Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Shouldanypartfailbecauseofdefectiveworkmanshipormaterialwithinfiveyearsfromthedateofpurchase,Empirewill repair or replace at Empire’s option. Withinfiveyearsfromthedateofpurchase,EmpirewillpayreasonablelabortohavethatdefectrepairedatEmpire’soption.

Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Shouldanyremotecontrol,thermostat,accessory,orotherpartfailbecauseofdefectiveworkmanshipwithinoneyearfrom thedateofpurchase,EmpirewillrepairorreplaceatEmpire’soption.

Duties Of The Owner Theappliancemustbeinstalledbyaqualifiedinstallerandoperatedinaccordancewiththeinstructionsfurnishedwith the appliance. Abillofsale,cancelledcheck,orpaymentrecordshouldbekepttoverifypurchasedateandestablishwarrantyperiod. Readyaccesstotheapplianceforservice.

What Is Not Covered Damagesthatmightresultfromtheuse,misuse,orimproperinstallationofthisappliance. Travel,diagnosticcostsandfreightchargesonwarrantedpartstoandfromthefactory. Claimsthatdonotinvolvedefectiveworkmanshipormaterials. Unauthorizedserviceorpartsreplacements. Removalandreinstallationcost. Inoperableduetoimproperorlackofmaintenance.

How To Get Service Tomakeaclaimunderthiswarranty,pleasehaveyourreceiptavailableandcontactyourinstallingdealer.Providethedealer withthemodelnumber,serialnumber,typeofgas,andpurchaseverification.Theinstallingdealerisresponsibleforproviding serviceandwillcontactthefactorytoinitiateanywarrantedpartsreplacements.Empirewillmakereplacementpartsavailable atthefactory.Shippingexpensesarenotcovered. If,aftercontactingyourEmpiredealer,servicereceivedhasnotbeensatisfactory,contact:ConsumerRelationsDepartment, EmpireComfortSystemsInc.,POBox529,Belleville,Illinois62222,[email protected] “ConsumerRelations”inthesubjectline.

Your Rights Under State Law Thiswarrantygivesyourspecificlegalrights,andyoumayalsohaveotherrights,whichvaryfromstatetostate.

WARRANTY

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www.empirecomfort.com

Empire Comfort Systems Inc.Belleville, ILIfyouhaveageneralquestionaboutourproducts,[email protected]. Ifyouhaveaserviceorrepairquestion,pleasecontactyourdealer.