inspection report o-cn-0819957 report.pdf · inspection standards inspection type pre-shipment...

©2008 AsiaInspection Limited. All rights reserved

of 49

www.AsiaInspection.com

Inspection Report O-cn-0819957 (Re-Inspection after O-cn-0815993 performed on 26-Aug-08)

PRODUCT DESCRIPTION Product Name:

LCD TV

Inspection location: SHENZHEN

Inspection date: 2008-10-21

Your reference number:

XXXX

P/O number:

Supplier:

XXXX

Order quantity: 1744

Pcs ready for inspection: 1744

Reference sample available: No

Factory cooperation Factory organization Inspector’s opinion on the factory

Average Average Average

RESULTS Specifications Check: Not ok Tests: failed

CRI MAJ MIN

Found 0 1 3

Max 0 3 5

AQL: Within AQL

Checked 50 50 50

OVERALL INSPECTION RESULT: Failed (Client has the final decision to Reject or Approve) IMPORTANT REMARKS / GENERAL DEFECTS 1 : The background color of the danger label does not conform to spec.

2 : The serial no. does not conform to spec.

3 : Factory refused to do carton drop test.

4 : The actual manual is for model MSNV2606/3206, but ref. Manual only for model MSNV3206.

5 : The words included in the actual shipping mark are more than that showed in ref. Photo.

6 : No ref. Sample during inspection.

7 : Only re-packed 5 cartons after inspection because factory will re-check the other products.


of 49


Nb of Mandays spent: 2

Inspector 1: Sam He Supervisor: Noah liao

INSPECTION STANDARDS Inspection type Pre-Shipment Inspection

Sampling standard ISO 2859-1 (Mil Std 105E)

Sampling level I

AQL for Critical defective Not Allowed

AQL for Major defective 2.5

AQL for Minor defective 4.0

Sampling size for Cri/Maj/Min 50/50/50

Nb of inspected pieces 50

Total number of cartons 1744

Nb of inspected cartons 50

Nb of the cartons inspected N/A


of 49


Inspector 2 : Magnet cao

Map


of 49


QUALITY CRITERIA 1. Quantity

Expected Result Result Actual Finding / Comments 80% of the total order quantity must be

finished and packed

ok 100%

Quantity of packed products: 1744

Quantity of finished & unpacked products: 0

Quantity of semi-finished products: 0

Pictures:

2. Colours

Expected Result Result Actual Finding / Comments -- ok Refer to below photo

Client’s comments:

Please check product′s picture on file

Pack MSNV3206.pdf

ok

Pictures:


of 49



of 49


3. Dimensions

Expected Result Result Actual Finding / Comments - N/A Refer to below table


MEASUREMENT TABLE - Actual Finding

Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5

Plug See file

attached.

a. width of

pin : 6.2mm

e. thickness

of pin 1.59

mm

g :length of

pin :18.2/

21.2 mm

A. distance

from pin to

a. width of

pin :6.2mm

e. thickness

of pin 1.59

mm

g :length of

pin :18.2/

21.2mm

A. distance

from pin to

a. width of

pin :6.2mm

e. thickness

of pin 1.59

mm

g :length of

pin :18.2/

21.2mm

A. distance

from pin to

a. width of

pin :6.2mm

e. thickness

of pin 1.59

mm

g :length of

pin :18.2/

21.2mm

A. distance

from pin to

a. width of

pin :6.2mm

e. thickness of

pin 1.59 mm

g :length of

pin :18.2/

21.2mm

A. distance

from pin to

edge :


of 49


edge :

7.28mm

edge :

7.28mm

edge :

7.28mm

edge :

7.28mm

7.28mm

Word

height N/A 1mm 1mm 1mm 1mm 1mm

Unit size N/A 80x59.5x19cm 80x59.5x19cm 80x59.5x19cm 80x59.5x19cm 80x59.5x19cm

Power cord

length N/A 140cm 140cm 140cm 140cm 140cm

Pictures:


of 49


4. Artworks a. Logo colors

Expected Result Result Actual Finding / Comments -- ok Refer to photo


XXXX

ok


of 49


Pictures :

b. Label Expected Result Result Actual Finding / Comments

See file attached:Danger label.pdf Not ok The danger label background color

does not conform to spec.

See file attached: Serial number.pdf Not ok Serial number on outer carton and

product does not ocnform to spec.

See file attached: XXXX.pdf

-On power cable : as file Etiqueta Clase

I.pdf

Ok Refer to photo

Pictures:


of 49


Serial no. does not conform to spec.


of 49


The background color of danger label does not conform to spec.

5. Packing and packaging a. Unit packing:


of 49


Expected Result Result Actual Finding / Comments 1 LCD TV

1 Warranty card

1 Instruction manual

1 Remote control

1 Power cord AC

Not ok Each pc contained in the bag is

protected by polyfoam in outer

carton.

Actual accessories included are :

1 LCD TV

1 Warranty card

2 Instruction manual (for both model

XXXXX & model XXXXX)

1 Remote control

1 Power cord AC

Pictures:


of 49



of 49


Guarantee


of 49


additional manual 1


of 49


Manual 2 is for model XXXXX and model XXXXX. This does not conform to spec.

b. Inner packing:

Expected Result Result Actual Finding / Comments N/A No inner packing

c. Outer packing:

Expected Result Result Actual Finding / Comments N/A Each directly in outer carton

Same as unit packing

Sealing method (Ex：staples - adhesive -

plastic band - metal band):

N/A staples - adhesive


Please check files Poly Bag.pdf

ok

Pictures:


of 49


d. Dimensions of export cartons:

Expected Result Result Actual Finding / Comments L: cm x W: cm x H: cm N/A 90x23.5x67cm

Pictures:

e. Weight of cartons:

Expected Result Result Actual Finding / Comments Maximum weight of Export

Cartons:

N/A Approx. 16.56kgs

(1 kg = 2.2 Lbs / 1 lb = 0.45 kg) Pictures:


of 49


6. Shipping Marks a. Carton Front Mark

Expected Result Result Actual Finding / Comments Pack MSNV2606.pdf Not ok Additional words on mark


of 49


b. Carton Side Mark

Expected Result Result Actual Finding / Comments

Pack XXXXX.pdf Not ok Additional words on mark

Pictures:


of 49



of 49


TESTS AND SPECIAL REQUIREMENTS Test description Comments from Inspector Result Carton drop test - On 3 cartons – packed

products should not get damaged

Factory refused to do this test failed

The inspector must verify the function

requested by the client.

-Please check file Manual XXXX.pdf (page 6)-

I

On 50pcs

passed


of 49



of 49


The inspector must verify the characterist

technical of the product. -AC Input:

100-240V~ 50/60Hz, 170W, Class I- I

ON 50PCS

Partly photo refer to ahead related photoes

passed


of 49



of 49


The inspector must verify that the product

and accessories are in perfect conditions.

-Please take some photographs of

accessories, warranty card and instruction

manual. We need to see the data of importer

on warranty card and instruction manual.- I

On 50pcs

Some photo refer to ahead related pictures

passed


of 49


importer on warranty

Dielectric strength.(hi-pot test)—I

Protection against electric shock.-The

inspector must verify that the product don’t

have accessible parts.- I

On 50pcs

1500VAC/5mA/2S

passed

The inspector should verify the markes on the

product according to that required-See files

attached.- I

On 50pcs

passed


of 49


Correctly verify the adjustable and mobile

parts and buttons- I

On 50pcs passed


of 49


The inspector must verify all detail of

termination.-The product must not have

sharps parts.- I

On 50pcs passed

Adhesive test and rub test-- S1 On 5pcs passed

Barcode scan test-- S1 On 5pcs passed


of 49


Internal check, plug and power cord. On the

plug must figurate the stamp IRAM. --Please

take some photographs of internal parts,plug

and power cord.

Listing of critical components. We need to see

the mark on plug.- S1

On 5pcs

Plug :PHINO 10A 250VAC IRAM

Power cord :H03VV-F 3G 0.75mm2 VDE

Speaker :8ohM 15W

Sreen :CHIMEI V315B1-L01

IC1 :HYNIX 804A

IC2 :MST9E88L-LF

N/A


of 49



of 49


Stability test

10 Degree Inclined panel-Not tip over- S1

On 5pcs passed

The importer should be XXXX-- I On 50pcs passed

Earth continuity test for class I (12V/25A,

Resistance below 0.1 Ohm)--I

On 50pcs

All <0.1 Ohm

passed


of 49


Check pixels damaged

-- Set LCD to black screen to check if any

bright pixel dot

-- Set LCD to white Screen to check if any

black pixel dot-All pixels must be bright while

setting to black screen

All pixels must be dark while setting to white

screen -I

On 50pcs passed

Pull test on power cord--S1 N/A N/A

Continuous running test -- 4 hours-No

malfunction- S1

On 5pcs passed


of 49


-No safety issues, loosen parts, model of

component conformed to specification- 3 pcs

On 3pcs passed

Input current and power measurement-within

+-10% of the rating power- I

On 50pcs

Range :152W-162W

passed

Mounting test on wall if appicable -- 3 pcs-- On 3pcs passed


of 49


SAMPLE COLLECTION [0] pcs of shipment samples were collected by inspector

[0] pcs of defective samples were collected by inspector

DEFECTIVES LIST CRI MAJ MIN Picture

All the information on

the product, manual

and warranty should

be in Spanish. - CRI

0 0 0

Problems of electric

security - CRI

0 0 0

On the plug must

figurate the stamps

IRAM. - CRI

0 0 0

CLIENT’S IMPORTANT INSTRUCTIONS ON TESTS Client’s Instructions Actual Finding / Comments

N/A N/A


of 49


The whole

development should

be in conformity with

the enclosed files

(packaging, rating

label, manual of

instructions,

warranty card, etc.) -

CRI

0 0 0

Anything marked on

the equipment shall

be legible,lasting and

will be destroyed in

the

process if someone

wanted to remove it.

- CRI

0 0 0

Operation problems -

CRI

0 0 0

The LCD TV must not

have death pixels. -

CRI

0 0 0

The importer INC

S.A. must appear in

the manual and

warranty. - CRI

0 0 0

The product must

have NO batteries -

0 0 0

Black pixel dot while

setting in white

screen - MAJ

0 0 0

Bright pixel dot while

setting in black

screen - MAJ

0 0 0

Malfunction, No

function, wrong

function - MAJ

0 0 0


of 49


Finger mark 0 0 1

scratch mark 0 0 2


of 49


Flash on surface 0 1 0

Parameters not

conform to spec. -

MAJ

0 0 0

Missing accessory -

MAJ

0 0 0

Missing warning label

or safety marking -

CRI

0 0 0

Poor printing/unclear

marking - MAJ

0 0 0

DEFECTIVES LIST SUMMARY Cri Maj Min AQL result Number of Defectives found

0 1 3

Maximum Allowed 0 3 5

No. of Inspected samples

50 50 50

Within AQL

CRI: 0defective pieces found out of acceptable0 among 50 pieces inspected at level Not Allowed MAJ: 1 defective pieces found out of acceptable 3among 50 pieces inspected at level 2.5 MIN: 3defective pieces found out of acceptable 5among 50 pieces inspected at level 4.0

CLIENT’S IMPORTANT INSTRUCTIONS ON AQL Client’s Instructions Actual Finding / Comments

N/A N/A


of 49


Other Pictures

Cartons

Total cartons Inspected cartons

Re-packed 5cartons after inspection because factory

will recheck the other products.

Total cartons


of 49


Factory Disclaimer

Original signature from Factory Manager accepting AsiaInspection conditions on Shipment authorization and bribery issues

End of the Report

inspection report o-cn-0819957 report.pdf · inspection standards inspection type pre-shipment...

Documents