© Metso

9th International Conference

Mineral Resources in the Republic of SerbiaNovember 5-6, BelgradeMarcin Mrowiec | Metso

Innovations in Mining

Metso Metrics

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Metso – a world leading industrial company

We deliver solutions for

• Leading technology and services provider for

end-to-end minerals processing

• Leading flow control provider with offerings for

oil and gas, mining, and process industries

MINING AGGREGATES

Sales

EUR 3,2

billion

in 2018

12,000 employees worldwide

65%of revenue from service business

RECYCLING VALVES FOR

PROCESS

INDUSTRIES

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Extensive global presence close to our customers

3

180Locations

>50Countries with

Metso operations

12,000 Industry experts

>80 Service centers

Operating locations

~20Global network of

R&D centers

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Mining & Minerals Processing – complete value chain solution

MiningDrilling, Blasting and Earthmoving (upstream)

1

2

3

4

6

5Comminution Circuita. Primary, Secondary &

Tertiary Crushingb. Screeningc. Primary, Secondary &

Tertiary Grinding

Separation Circuit – either of or combinationa. Gravity Separationb. Hydro Cyclonesc. Ultra Fine Screensd. Flotatione. Magnetic Separationf. Leachingg. Pumping

Dewatering Circuit a. Thickeners and

Clarifiersb. Filtersc. Filters for Tailings

Filtration (under development)

Pyro ProcessingPelletizing

Unloading & Loadinga. Rotary Car Dumpers

and associated Equipment

Clarifier

4

Products Product Systems Process Systems Complete Systems

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What Innovations bring to mining operation

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• Better efficiency

• Higher capacity

• Process improvement (recovery and grade)

• More efficient equipment

• Lower operation cost

• Energy consumption

• Consumables optimization

• Maintenance

• Making operation safer and sustainable

Date Author Title

• Largest HPGR technology unit – Tire diameter 3000mm

• Installed power 2 x 5.7MW

• SAG/AG/Rod Mill replacement

• Very high throughput – up to 6300 tph

HRC™ - High Pressure Grinding Rolls

6

Comminution Equipment

Patented Arch-frame

technology reduces

edge effect and

increases efficiency

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VisioFroth image analyzer

7

An advanced froth-imaging system which continually monitors a

wide variety of flotation froth characteristics and can be linked to a

plant monitoring system.

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Metso UltraFine ScreenFine classification

8

• Separation less than 300 µm

• Suitable for classification of

polymetallic ore with different solids

density minerals

• Double screening surface at the

same footprint

• Double capacity at he same footprint

Date Author Title

• Dedicated to fine and ultrafine grinding below 100µm

• 30% Less energy consumption vs ball mill

• 30-50% less grinding media consumption vs ball mill

• Low noise level

9

Comminution Equipment - Vertimill

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100 years of cone crusher evolution

10

1878

Allis

1960 20002017

1924

Symons Omnicone

1980

HPX00

1990 2005

G

HPX

GP

Technology jump

Technology

jump

Pe

rfo

rma

nc

e T

/h

MX

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• Designed from grounds up to perform for any difficult-to-filter material, no matter how high the clay

content is, Metso VPX™ has passed the toughest test

• Capable of handling higher volumes, Metso VPX™ takes a significant leap in innovation for filtration

technology

Up to 90% water recovery

Up to 25 bars operating pressure

Up to 36m³ volume

Up to 1391m²

filtration area

<7% moisture content

From 30mm-60mm

chamber depth

Tailings Managment Solutions - VPX™

Smart and future ready filtration solution

RESTRICTED

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Spare partsField service

and repairs

Engineered

spares,

refurbishments

and upgrades

12 Metso in Mining I general I January 2018

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Metso MetricsPredictive maintenance and online asset optimization

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How Metso Metrics worksCombining three key elements for data-driven decision making

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Intuitive interface

Visibility, insight, action – all in one place

Connected

equipment

Over 90 sensors on

a single asset,

tracking everything

Metso

performance

teams

Providing expert

support, globally

and locally

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Real-time analytics – CrushersFor visibility into daily operations & online troubleshooting

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Crusher analytics reportshelp Metso and customer experts in performance engineering

Energy efficiency and

power distribution

Utilization metricsCavity level

and gap

analytics

Vibration

analysis

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Real-time analytics – Vibrating screensFor visibility into daily operations & online troubleshooting

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Advanced sensors for vibrating screensBuilding blocks of Metso Metrics

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OPC-UA

DCS/SCADA

Alarms such as:

• Acceleration limit alarm from each corner

• Stroke amplitude difference alarm

• Stroke angle difference alarm

• Screen speed alarm

• Exciter mechanism temperature alarm

Advanced health monitoring:

• KPI calculation and data visualization in Metso Metrics

• Data stored in cloud for many years for future reference

• A.I algorithms to detect early signs of e.g., fatigue

• Remote monitoring of the system performance

• Remote updates for the system

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Metso Performance Center monitors machine condition and investigates incidents

Alert

1 2

3

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plants online today

40+

2

assets on roadmap to be connected

Metso Performance Centers to be established

9

Metso MetricsOperating at multiple sites across the world

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© Metso© Metso February 2019 | Jani Puroranta | CDO | Metso21

Metso Metrics provides four levels of insight on your equipment and operations

Analytics on your

machine and

processes

Condition

monitoring to

increase visibility

Predictive

maintenance

through AI

Process

engineering to

maximize efficiency

© Metso© Metso22

The results you can expectWith Metso Metrics, you can expect results. This new platform provides increased visibility on your equipment and processes

– to both your teams and ours. This will allow for better collaboration, as well as more reliable and proactive service.

Increased asset

uptime and

availabilityBy continuously tracking the

health of your machine and

reacting proactively.

Greater energy

efficiency and

sustainabilityBy monitoring inputs and avoiding

wastefulness.

Less variability in

end product

qualityThrough optimization of circuit and

operation parameters.

Lower overall

maintenance

costWith more planned shutdowns

rather than unplanned repairs.