innovation, technology and highest productivity · for billets and tubes made from steel 09...

w w w . l i n s i n g e r . c o m

.

.s A w i n g T e c H n o l o g Y

r A i l T e c H n o l o g Ym i l l i n g T e c H n o l o g YT o o l T e c H n o l o g Y

innoVAT ion, T ecHnologY A nD HigHes T ProDUc T i V i T Y


.

.s A w i n g T e c H n o l o g Y

r A i l T e c H n o l o g Ym i l l i n g T e c H n o l o g YT o o l T e c H n o l o g Y

3


CON T EN T S

S AW I N G T E C H N O L O GY

VERTICAL CIRCULAR SAW KSA for billets, tubes and profiles made from steel

08

INCLINED BED CIRCULAR SAW KSS for billets and tubes made from steel

09

CIRCULAR SAW KSA L for tubes in layers

10

CIRCULAR SAW KSA CU for sawing copper slab ingots and copper billets

11

TUBE CUT-OFF MACHINE RTM for longitudinal welded or seamless pipes

12

MULTICUT TUBE CUT-OFF MACHINE for cutting pipes in erw extrusion lines and seamless extrusion lines

13

M I L L I N G T E C H N O L O GY

STRIP EDGE MILLING MACHINE BFMK for spiral tube lines

16

STRIP EDGE MILLING MACHINE BFMK for longitudinal tube lines

17

PLATE EDGE MILLING MACHINE PFM for shipyards

18

PLATE EDGE MILLING MACHINE PFM for tanks and wind tower columns

19

PLATE EDGE MILLING MACHINE PFM for large pipes, simultaneous preparation of welded edges on both longitudinal sides

20

PIPE BEVELLING MACHINE RFM for large pipes, APi welding bevel at both pipe ends

21

SPECIAL MILLING EQUIPMENT for the tube industry

22

SPECIAL MILLING EQUIPMENT for shipyards

23

R A I L T E C H N O L O GY

RAIL MILLING AND GRINDING The technology

26

MOBILE SOLUTIONS The linsinger fleet

28

STATIONARY SOLUTIONS stationary rail head milling line sKF for reprofiling rail heads

29

STATIONARY SOLUTIONS rail sawing & drilling system lsB

30

THE COMPLETE SOLUTION – RAIL WELDING AND REPAIR WORKS for new and used rails

31

T O O L T E C H N O L O GY & S E R v I C E

TOOLS Designed to optimize linsinger machines

34

SPARE PARTS SERVICE, CUSTOMER SERVICE AND MAINTENANCE

35

L INSINGER

linsinger has a tradition of more than 70 years as a global leader for milling and

sawing technology. we stand for enduring quality and outstanding productivity. Years

of experience, competent employees and latest technologies permit us, together with

our customers, to achieve excellent results.

it is our aim to maintain our technological edge and in the market. we listen to

customers and offer perfect products and services in order to support the successful

operations of more than 400 satisfied clients.

our basic principles are integrated into company philosophy. everyone at linsinger

is prepared to commit themselves fully for the company and its projects. strong and

economic independent growth initiated by the company itself ensures that responsible

decisions shape our personality. Here our close proximity to our customers through

international experts provides optimum support. our high standards regarding

insourcing also facilitate a huge production depth and secure critical technologies for

linsinger.

OUR BASIC PRINCIPLES

COMMITMENT, INDEPENDENCE, GROWTH INITIATED BY THE COMPANY ITSELF,

PERSONAL CONSULTATION, INSOURCING

4 T E C H N O L O G Y

98% EXPORT QUOTA

9 8 % o f t h e i n - h o u s e

m a n u f a c t u r e d m a c h i n e s a r e

e x p o r t e d w o r l d w i d e .

T ECHNOLOGYlinsinger stands for over 70 years of mechanical engineering. Passion, hard work, personal

commitment and dedication have played the primary role in the success of linsinger and the

satisfaction of our customers. linsinger is always at the forefront of developments in order

to prepare, along with their customers, the best solution for a task. Therefore, linsinger is

constantly conducting research and development in order to redefine new limits. our satisfied

customers often confirm this.

with highest design and an eye for details, we support our customers with state-of-the-art

design tools for today´s projects. in order to develop customer-tailored concepts aligned to the

wishes and requirements of our customers, an active partnership is very important to us. our

branch know-how facilitates the achievement of continuous development on our products and

processes.

with innovation and precision, we develop and manufacture highly complex components and

assemblies – everything from a single source.

ENGINEER INGour experienced design team supports and customers you with complex tasks. Thanks to our

years of experience and the large production depth, we are able to complete complex projects

within the shortest possible time, and through the collaboration with our clients, an optimum

exchange of information is guaranteed at all times.

5

BUSINE S S UNI T S

MILLING TECHNOLOGY

m i l l i n g e q u i p m e n t f o r t h e p r e p a r a t i o n o f w e l d e d e d g e

p r o f i l e s o n s h e e t m e t a l p l a t e s a s w e l l a s s t e e l s t r i p s a n d

n o n -f e r r o u s m e t a l s . H i g h e s t p r o d u c t i v i t y w i t h m a x i m u m

p r e c i s i o n .

SAWING TECHNOLOGY

s a w i n g l i n e s f o r t h e c u t t i n g o f b i l l e t s , t u b e s a n d p r o f i l e s

m a d e f r o m s t e e l o r n o n -f e r r o u s m e t a l s , s i n g l e o r g r o u p e d

i n a l a y e r.

RAIL TECHNOLOGY

m o b i l e a n d s t a t i o n a r y m i l l i n g a n d g r i n d i n g e q u i p m e n t f o r r e p r o f i l i n g r a i l h e a d s . r a i l

s a w i n g & d r i l l i n g e q u i p m e n t f o r p r o c e s s i n g r a i l s .

TOOL TECHNOLOGY & SERVICE

e x c l u s i v e m a n u f a c t u r e a n d o p t i m i s a t i o n o f t o o l s f o r

l i n s i n g e r m a c h i n e s . g l o b a l s e r v i c e o f t h e h i g h e s t q u a l i t y. o r i g i n a l t o o l i n g f o r i n c r e a s e d

p r o d u c t i v i t y.

6 S AW I N G T E C H N O L O G Y

SAW ING T ECHNOLOGY

Tube mills Forge mills Rail processing

VERTICAL CIRCULAR SAW KSA for steel billets, tubes and profiles

INCLINED BED CIRCULAR SAW KSS for steel billets and tubes

CIRCULAR SAW KSA L for tube layers

CIRCULAR SAW KSA CU for copper slab ingots and copper billets

MULTICUT TUBE CUT-OFF MACHINE for cutting pipes in erw and seamless extrusion lines

TUBE CUT-OFF MACHINE RTM for longitudinal welded or seamless pipes

RAIL SAWING AND DRILLING LSB for sawing and drilling of rails

Larg

e tu

be m

ills

SA

W, R

B (E

)

Col

d-dr

awn

tube

s

Sea

mle

ss t

ube

mill

s

Forg

e m

ills

Rai

lway

whe

el p

rodu

ctio

n

Rai

l pro

duct

ion

Rai

l mai

nten

ance

Spi

ral t

ube

mill

s

Long

itud

inal

sea

m t

ube

mill

s ER

W

Aut

omot

ive

indu

stry

Win

d to

wer

and

tan

k

pref

abri

cati

on

Non

-fer

rous

sm

elte

rs

Shi

p in

dust

ry

7

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

SAW ING TECHNOLOGY

l i n s i n g e r o f f e r s a d d e d v a l u e f o r i n c r e a s e d q u a l i t y a n d p r o d u c t i v i t y i n y o u r p r o d u c t i o n p r o c e s s . l i n s i n g e r s a w i n g l i n e s f o r c u t t i n g

s o l i d m a t e r i a l , t u b e s a n d p r o f i l e s m a d e f r o m s t e e l o r n o n -f e r r o u s m e t a l s i n s i n g l e a n d l a y e r c u t a r e m a n u f a c t u r e d e x a c t l y t o c u s t o m e r

r e q u i r e m e n t s f o r w o r l d w i d e d e p l o y m e n t .

V e r T i c A l c i r c U l A r s A w K s A . i n c l i n e D B e D c i r c U l A r s A w K s s c i r c U l A r s A w K s A l . c i r c U l A r s A w K s A c U

T U B e c U T - o F F m A c H i n e r T m . m U l T i c U T T U B e c U T - o F F m A c H i n e

8 S AW I N G T E C H N O L O G YS

AW

ING

TE

CH

NO

LOG

Y

TYPE MA x. MAT. Ø MA x. MAT.

KSA 500 160 mm 150 mm

KSA 710 200 mm 180 mm

KSA 800 270 mm 250 mm

KSA 1010 350 mm 300 mm

KSA 1250 450 mm 400 mm

KSA 1400 500 mm 450 mm

KSA 1600 600 mm 550 mm

KSA 1900 700 mm 650 mm

KSA 2400 850 mm 800 mm

KSA 3000 1,060 mm 970 mm

CUTTING TIME < 60 SECONDS

KsA 1010, solid material ck45,

Ø 330 mm

v ER T ICA L CIRCUL A R SAW KSA FOR S T EEL B ILLE T S, T UBE S A ND PROF ILE S

APPLICATIONS

Forge mills, steelworks, tube mills, automotive suppliers industry, cutting workshops

FEATURES

Designed for 3-shift operation

smooth cut surfaces without cracks or burrs

no hardening or structural changes to the cutting surfaces through the cold cutting process

Dry cutting – no emissions

Designed especially for exclusive lincUT® and brazed saw blades

Available for small material diameters, also in a double cut version.

LINCUT®

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

9

TYPE MA x. MAT. Ø

KSS 630 180 mm

KSS 800 270 mm

KSS 1010 350 mm

KSS 1250 450 mm

KSS 1400 500 mm

KSS 1600 600 mm

KSS 1900 700 mm

KSS 2400 850 mm

KSS 3000 1,060 mm

COST SAVINGS PER CUT USING LINCUT® >50%

Kss 1250, solid material ck45,

Ø 380 mm

INCLINED BED CIRCUL A R SAW KS SFOR S T EEL B ILLE T S A ND T UBE S

APPLICATIONS

Forge mills, railway wheel production, railway axle production, tube mills,

steelworks, automotive supplier industry, cutting workshops

FEATURES

This machine combines the advantages of both horizontal and vertical saws

secure clamping even of bent billets through unique three-point clamping system


Designed for three-shift operation

optimum downward chip flow

LINCUT®


AW

ING

TE

CH

NO

LOG

Y

TYPE MA x. LAYER WIDTH

KSA 800 L 400 mm

KSA 1010 L 650 mm

KSA 1250 L 850 mm

KSA 1400 L 850 mm

KSA 1600 L 1,050 mm

KSA 1900 L 1,280 mm

CUTTING TIME 10 SECONDS

PER TUBE

KsA 1600 l, 5 pcs., Ø 210 x 8.9 mm, st 52

CIRCUL A R SAW KSA L FOR T UBE S IN L AY ER S

APPLICATIONS

Precision or seamless pipe mills

FEATURES

low-burr cut ready for sale

Very short cutting times per tube

stress- and crack-free cutting surface

low tooling costs

suitable for ground and peeled billets


LINCUT®

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

11

CIRCUL A R SAW KSA CU FOR S AW ING COPPER SL A B INGO T S A ND COPPER BILLE T S

FEATURES

especially suitable for large slab ingot cross sections

no jamming of saw blade due to centric cut-in

shortest cutting distances due to vertical construction


Uncontaminated, recyclable chips

FEATURES


smooth cut surfaces without cracks

Dry cut – no emissions during sawing process

sorted, recyclable chips

TYPE MA x. WORKPIECE

KSA 1250 Cu Ø 420 mm 850 x 200 mm

KSA 1600 Cu Ø 550 mm 1,250 x 250 mm

PSA 1600 Cu 1,300 x 300 mm

TYPE MA x. WORKPIECE Ø

KSA 710 Cu 230 mm

KSA 1010 Cu 350 mm

KSS 1250 Cu 450 mm

CUTTING TIME: 1.6 MIN.

1,250 x 260 mm DHP-cu

FOR SAWING SLAB INGOTS MADE FROM NON-FERROUS METAL

APPLICATIONS

non-ferrous smelters

FOR SAWING BILLETS MADE FROM NON-FERROUS METALS

APPLICATIONS

non-ferrous smelters


AW

ING

TE

CH

NO

LOG

Y

~45% OF THE TOOLING COSTS IN COMPARISON TO A

CIRCULAR SAW

working time: 24 s, Ø 406 x 10.3 mm

T UBE CU T-OFF M ACHINE R T M FOR LONGI T UDIN A L W ELDED OR SE A MLE S S T UBE S

APPLICATIONS

seamless tube mills, socket pipe production

FEATURES

exact angularity through precision cut-off

clean cut surfaces

low-burr cut

no chips in tube

narrow cutting width

Quick and easy tool change through carbide cutting tips

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

13

MULT ICU T T UBE CU T-OFF M ACHINE FOR T UBE S IN ER W L INE S A ND SE A MLE S S L INE S

FLYING MULTICUT

APPLICATIONS

longitudinal seam tube mills erw

FEATURES

short cutting times for maximum line speeds


lowest possible tooling costs due to inexpensive saw blades

High availability due to failure strategy

(cutting with 2 units possible)

Dry or wet cutting possible

suitable for circular, square and rectangular profiles

STATIONARY MULTICUT

APPLICATIONS

seamless tube mills, socket pipe production, tube cutting

FEATURES

Tube dimension changes possible without retooling

suitable for circular, square and rectangular profiles

Automatic tool change for uniterrupted production


High availability due to failure strategy

(cutting with 2 units possible)

Automatic robot cut removal

Tool change 30 seconds per saw blade

14 M I L L I N G T E C H N O L O G Y

MILLING T ECHNOLOGY


STRIP EDGE MILLING MACHINE BFMK

PLATE MILLING MACHINE PFM

PIPE END BEVELLING MACHINE RFM

SPECIAL MILLING MACHINES strip cross cutting machine sccm Plate cross cutting machine Pccm Ball tank segments milling machine submarine hatch milling machine longitudinal seam milling machine round seam milling machine

Larg

e tu

be m

ills

SA

W, R

B (E

)

Col

d-dr

awn

tube

s

Sea

mle

ss t

ube

mill

s

Forg

e m

ills

Rai

lway

whe

el p

rodu

ctio

n

Rai

l pro

duct

ion

Rai

l mai

nten

ance

Spi

ral t

ube

mill

s

Long

itud

inal

sea

m t

ube

mill

s ER

W

Aut

omot

ive

indu

stry

Win

d to

wer

and

tan

k

pref

abri

cati

on

Non

-fer

rous

sm

elte

rs

Shi

p in

dust

ry

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

MILLING TECHNOLOGY

o n e o f t h e m o s t i m p o r t a n t b u s i n e s s u n i t s a t l i n s i n g e r i s m i l l i n g Te c h n o l o g y – t h i s h a s b e e n t h e c o r e c o m p e t e n c e o f t h e c o m p a n y

f o r d e c a d e s . T h e t r i e d a n d t e s t e d v e r t i c a l c o p y i n g p e r i p h e r a l m i l l i n g t e c h n o l o g y b y l i n s i n g e r i s u s e d i n p l a t e m i l l i n g m a c h i n e s f o r a w i d e r a n g e

o f a p p l i c a t i o n s , s u c h a s t a n k a n d w i n d t o w e r p r e f a b r i c a t i o n , s t r i p e d g e m i l l i n g f o r t h e t u b e i n d u s t r y, a n d s t a t i o n a r y o r m o b i l e r a i l m i l l i n g .

s T r i P e D g e m i l l i n g m A c H i n e B F m K F o r s P i r A l T U B e s s T r i P e D g e m i l l i n g m A c H i n e B F m K F o r l o n g i T U D i n A l s e A m T U B e s

P l A T e e D g e m i l l i n g m A c H i n e P F m F o r s H i P Y A r D s P l A T e e D g e m i l l i n g m A c H i n e P F m F o r T A n K s A n D w i n D T o w e r P r e F A B r i c A T i o n

P l A T e e D g e m i l l i n g m A c H i n e P F m F o r l A r g e T U B e P i P e B e V e l l i n g m A c H i n e r F m . s P e c i A l m i l l i n g m A c H i n e s

16 M I L L I N G T E C H N O L O G YM

ILLI

NG

TE

CH

NO

LOG

Y

S T R IP EDGE MILLING M ACHINE BFMKFOR SPIR A L T UBE L INE S

APPLICATIONS

For perfect weld seam preparation in spiral tube lines with and without tack welding

FEATURES

milling unit with vertical copying and profile milling tools for accurate plate edge profiles

material savings through less oversize

High line speeds possible during tack welding due to double milling units

small chips which are easy to handle

HIGH LINE SPEEDS

ideal for tack welding through double

mill ing units

WORK AREA

Strip thickness up to 28 mm

Line speed up to 12 m/min

Materials X52, n80, P110 and higher strengths

SA

WIN

G T

EC

HN

OL

OG

Y

17

MIL

LIN

G T

EC

HN

OL

OG

YR

AIL

TE

CH

NO

LO

GY

TO

OL

TE

CH

NO

LO

GY

PAYBACK < 1 YEAR

line speed up to 80 m/min.

S T R IP EDGE MILLING M ACHINE BFMKFOR LONGI T UDIN A L T UBE L INE S ER W

APPLICATIONS

longitudinal extrusion lines erw

FEATURES

maximum-accuracy weld seam preparation

Vertical and transverse-copying milling units with profile processing

High cutting performance with low tooling costs

n and V profiles or profile milling tools possible

no additional deburring required

WORK AREA

Strip width up to 2,200 mm

Strip thickness up to 25 mm

Line speed up to 80 m/min

Materials X52, n80, P110 and higher strengths


ILLI

NG

TE

CH

NO

LOG

Y

PL AT E EDGE MILLING M ACHINE PFMFOR SHIPYA R D S

For the preparation of welded edge profiles on all sides

APPLICATIONS

ship industry, shipyards

FEATURES

maximum accuracy weld seam preparation

Vertical copying milling units with weld profile milling tools

Transverse transport between the two clamping tables enables edge preparation crane

manipulation

INCREASED QUALITY

through high-precision plate tolerances

Type PFm DT lQ Type PFm DT i Type PFm DT ii

LINSINGER

TOOLTECHNOLOGY

SA

WIN

G T

EC

HN

OL

OG

Y

19

MIL

LIN

G T

EC

HN

OL

OG

YR

AIL

TE

CH

NO

LO

GY

TO

OL

TE

CH

NO

LO

GY

TRAPEZOIDAL AND CONICAL

PLATES POSSIBLE

wide-ranging type diversity

PL AT E EDGE MILLING M ACHINE PFM FOR TA NKS A ND W IND T OW ER COLUMN S

Developed for rectangular, trapezoidal and conical plates

APPLICATIONS

Tank prefabrication, wind tower columns

FEATURES

short processing time due to high productivity milling technology

High accessability

wide-ranging configuration diversity for every customer application

Type PFm lq

Type PFm lType PFm llqq

Type PFm lqlq

LINSINGER

TOOLTECHNOLOGY


ILLI

NG

TE

CH

NO

LOG

Y

PL AT E EDGE MILLING M ACHINE PFM LLFOR L A RGE P IPE S, S IMULTA NEOU S PR EPA R AT ION OF W ELDED EDGE S ON B O T H LONGI T UDIN A L S IDE S

APPLICATIONS

large tube mills

FEATURES

High productivity through simultaneous milling on both longitudinal sides

weld seam preparation with maximum accuracy

Vertical copying milling units with profile milling tools

INCREASEDOUTPUT

through precise weld seam preparation

Ex AMPLES OF POSSIBLE EGDE FORMS FOR PLATE EDGE MILLING MACHINES PFM LL

SA

WIN

G T

EC

HN

OL

OG

Y

21

MIL

LIN

G T

EC

HN

OL

OG

YR

AIL

TE

CH

NO

LO

GY

TO

OL

TE

CH

NO

LO

GY

BACKLASH-FREE DRIVE TECHNOLOGY

for high-precision bevel processing

PIPE BE v ELLING M ACHINE R FMFOR L A RGE P IPE S, A PI W ELDING BE V EL ON B O T H PIPE END S

APPLICATIONS

large tube mills, spiral tube lines

FEATURES

exact pipe length

only one user required for bevelling both ends simulataneously

inner copying tools

low-burr bevelling

simple, low cost bevel geometry change-over

WORK AREA

Tube Ø 16”– 120” (406 – 3048)

Wall thickness 6.4 – 50.8 mm

Tube length 6 – 24 m

Material APi quality 5l B, X80 grade, …

22 M I L L I N G T E C H N O L O G Y

SINGLE PASS

For cutting and weld seam preparation

HIGH ECONOMIC VIABILITY

cutting and mill ing of n, Y, X profiles

possible in a single pass

SPECI A L MILLING EQUIPMEN T FOR T HE T UBE INDUS T RY

S T R IP CRO S S CU T T ING L INEF O R C U T T IN G O F L E A D IN G A N D T R A IL IN G S ID E O F C O IL E N D S A N D C R O S S W E L D S E A M P R E PA R AT I O N F O R C O N N E C T I O N O F T H E C O IL S .

FEATURES

no shearing nose

Accurate, clean, low-burr cut

no structural changes

n, Y, X profiles possible

Use of the exclusive lincUT® disc milling tool

High economic viability due to the replaceable carbide cutting tips

PL AT E CRO S S CU T T ING L INE P CCMF O R C U T T IN G L E A D IN G A N D T R A IL IN G P L AT E E N D S

FEATURES

no shearing nose

Accurate, clean, low-burr cut

no structural changes

n, Y, X profiles possible

maximum service life due to coated carbide tips

less production downtime due to long tool life

LINCUT® LINCUT®

SA

WIN

G T

EC

HN

OL

OG

Y

23

MIL

LIN

G T

EC

HN

OL

OG

YR

AIL

TE

CH

NO

LO

GY

TO

OL

TE

CH

NO

LO

GY

CONSISTENT PROFILE

through 3D copying mill ing unit

5-AXIS PROCESSING

Drill ing, mill ing, boring, flame cutting,

measuring

SPECI A L MILLING EQUIPMEN T FOR SHIPYA R D S

BA LL TA NK SEGMEN T S MILL ING M ACHINEF O R M IL L IN G B A L L S E G M E N T S O F L N G TA N K S

FEATURES

Precision milling through one-time clamping on the rotating

machining table

consistent weld edge profile across the entire plate edge through

3D copying milling unit

milling unit with profile milling tools can be used

Accurate milling of pre-bent ball tank segments

SUBM A R INE H AT CH MILLING L INE SF O R M O B IL E 5 -A x I S P R O C E S S IN G O F S U B M A R IN E H AT C H M IL L IN G L IN E S

FEATURES

mobile and flexible: milling on shop floors or directly on

submarine bodies.

A range of tool heads permit machining options

(turning, milling, boring, flame cutting, measuring)

Quick-change mechanism for the replacement of tool heads

24 R A I L T E C H N O L O G Y

R A IL T ECHNOLOGY


RAIL MILLING TRAINS

RAIL-ROAD-TRUCKS

STATIONARY RAIL HEAD MILLING LINE SKF

RAIL WELDING AND REPAIR MILLS

Larg

e tu

be m

ills

SA

W, R

B (E

)

Col

d-dr

awn

tube

s

Sea

mle

ss t

ube

mill

s

Forg

e m

ills

Rai

lway

whe

el p

rodu

ctio

n

Rai

l pro

duct

ion

Rai

l mai

nten

ance

Spi

ral t

ube

mill

s

Long

itud

inal

sea

m t

ube

mill

s ER

W

Aut

omot

ive

indu

stry

Win

d to

wer

and

tan

k

pref

abri

cati

on

Non

-fer

rous

sm

elte

rs

Shi

p in

dust

ry

MIL

LIN

G T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

YS

AW

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

Y

25

R A IL TECHNOLOGY

A l l r a i l s u r f a c e s a r e s u b j e c t e d t o u n c e a s i n g w e a r. To i n c r e a s e r a i l s a f e t y a n d s e r v i c e l i f e , a n d t o l o w e r o p e r a t i n g c o s t s , r a i l s h a v e t o b e r e g u l a r l y m a i n t a i n e d . i n o r d e r t o r e d u c e o p e r a t i o n a l d i s r u p t i o n ,

l i n s i n g e r h a s d e v e l o p e d m o b i l e r a i l m i l l i n g m a c h i n e s t h a t p r o c e s s r a i l h e a d s o n - s i t e , w i t h o u t d i s m a n t l i n g t h e m . A l l l i n s i n g e r r a i l

m i l l i n g m a c h i n e s c a n b e a p p l i e d t o m a i n l i n e r a i l w a y s , s u b u r b a n t r a i n s , u n d e r g r o u n d t r a i n s , t r a m s a n d p r i v a t e r a i l w a y s a s w e l l a s f o r l i n e

r a i l s , s w i t c h e s , r o a d c r o s s i n g s a n d t u n n e l s .

26 R A I L T E C H N O L O G YR

AIL

TE

CH

NO

LOG

Y

MOBILE SOLU T IONS

RAIL MILLING TECHNOLOGY

for a perfect rail surface

Peripheral milling of the rail head

MG31 High-speed rail processing on mainline railways

milling unit with downstream peripheral grinding unit for maximum surface

LINSINGER R A IL MILLING A ND GR INDING T ECHNOLOGY

linsinger rail milling technology is universally suitable for use on mainline railways, suburban

trains, underground trains, trams and private railways as well as for line rails, switches, road

crossings and tunnels

MACHINING PROCESS

Peripheral milling of the rail head combined with surface finishing

27

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

LINSINGER R A IL MILLING A ND GR INDING T ECHNOLOGY

PRODUCTIVE HIGH-PERFORMANCE The rail-road truck is a multi-talent amongst rail milling machines. This ingenious hybrid design permits easy transfer of the machine from and onto the track. ideal for small construction lots, as well as for underground, subway and tram railway networks.

APPLICATIONS

single pass reprofiling of the rail head

Plain turnout processing of both tracks and turnouts (switches)

new rail profiling

Preventative maintenance and repairs

noise reduction in sensitive areas

gauge correction

High-speed refurbishment

removal of rail head defects in the transverse and longitudinal

profiles

improvement of running smoothness and wear minimization

rail profile change-over

FEATURES

complete processing in a single pass

individual material removal from 0.1 to 5 mm

environmentally-friendly procedure, no pollution through

chips or grinding dust

no flying sparks – no risk of fire

can be used in sensitive areas

Dry machining, no water required

no removal of track switching equipment required

can be used all year round

High precision

material friendly process

chips can be reused as raw materials

28 R A I L T E C H N O L O G Y

LENGTH (m)

5 10 15 20 25 30 35 40 45 50

MG31The fastest rail milling train in the world

SF06-FFS PLUSDeveloped for maximum performance

SF03-FFSUniversal usage, equipped for all challenges

SF02T-FSFeaturing low axle loads

SF02-TRUCKmaximum flexibility and mobility

MG11Designed especially for small track gauges

MOBILE SOLU T IONST HE L IN SINGER F LEE T

BEFORE AFTERPerfect rail head reprofiling with linsinger rail milling technology.

29

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

RA

IL T

EC

HN

OLO

GY

S TAT ION A RY SOLU T IONS

ECONOMICALLY VIABLE PROCESSING

redoubling of rail l ife through

running gauge changeover

S TAT ION A RY R A IL HE A D MILLING M ACHINE SK FFOR S TAT ION A RY R A IL HE A D R EPROF IL ING

For centralised rail heads processing

stationary rail head milling line.

APPLICATIONS

welding and repair works in 3-shift operation

rail manufacturing

Transverse profile before and after processing

30 R A I L T E C H N O L O G YR

AIL

TE

CH

NO

LOG

Y

CYCLE TIME 30 SECONDS

one saw cut and six dril led holes

R A IL SAW ING & DR ILLING M ACHINE L SBFOR S AW ING A ND SIMULTA NEOU S DR ILL ING OF R A IL S

APPLICATIONS

rolling mills, rail welding and switch manufacturing mills

FEATURES

sawing and drilling in a single pass

inclined saw design

Fully automated

Turnkey solutions

Drilling hole cold pre-stressing for longer life

Deburring unit

Testing sample manipulator

longitudinal measuring system with

temperature compensation

S TAT ION A RY SOLU T IONS

OPTIONS

TYPE QTY DRILLS RAIL HxB MA x

KSA 500 S 0 190 x 160 mm

LSB 800 0 200 x 220 mm

LSB 800/S1 1 200 x 220 mm

LSB800/S2S 1* 200 x 220 mm

LSB 800/S3 3 200 x 220 mm

LSB 800/S6 6 200 x 220 mm

* special design for switch manufacturing mills

LINCUT®

31

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

R A IL W ELDING A ND R EPA IR MILL ST HE COMPLE T E S OLU T ION FOR NE W A ND U SED R A IL S

The linsinger complete solution for new and used rails is the rail welding and repair mill. Here

linsinger presents itself as the partner for turnkey solutions, from basic concept, up to com-

pletion of work.

POSSIBLE WORKFLOW FOR USED RAILS

Preliminary cleaning of rails, preliminary sorting by the customer

semi-automatic alignment of the rails

reprofiling using milling and grinding tools

error detection using ultrasonic inspection and manual marking by the operator

removal of previously-marked defects through sawing

welding of rail joints, including brushing preparation

Fully-automatic removal of excess weld bead

cutting to length and drilling

Ex AMPLE OF WORKFLOW FOR NEW RAILS

welding of rail joints, including brushing preparation

Fully-automatic removal of excess weld bead

cutting to length and drilling

COMPLETE TURNKEY PACKAGE

conservation of material resources

and environment

32 T O O L T E C H N O L O G Y

T OOL T ECHNOLOGY


TOOLING exclusive for linsinger machines

Larg

e tu

be m

ills

SA

W, R

B (E

)

Col

d-dr

awn

tube

s

Sea

mle

ss t

ube

mill

s

Forg

e m

ills

Rai

lway

whe

el p

rodu

ctio

n

Rai

l pro

duct

ion

Rai

l mai

nten

ance

Spi

ral t

ube

mill

s

Long

itud

inal

sea

m t

ube

mill

s ER

W

Aut

omot

ive

indu

stry

Win

d to

wer

and

tan

k

pref

abri

cati

on

Non

-fer

rous

sm

elte

rs

Shi

p in

dust

ry

33

MIL

LIN

G T

EC

HN

OL

OG

YR

AIL

TE

CH

NO

LO

GY

TO

OL

TE

CH

NO

LO

GY

SA

WIN

G T

EC

HN

OL

OG

Y

TOOL TECHNOLOGY & SERV ICE

c u s t o m e r r e l a t i o n s h i p s e x t e n d b e y o n d c o m m i s s i o n i n g i n t o f u l l p r o d u c t i o n , a n d l a s t s t h r o u g h o u t t h e e n t i r e l i f e t i m e o f t h e e q u i p m e n t .

T h e h i g h q u a l i t y s t a n d a r d s w e p l a c e o n o u r s a w i n g a n d m i l l i n g m a c h i n e s , a s w e l l a s o n o u r m o b i l e a n d s t a t i o n a r y s o l u t i o n s i n r a i l m i l l i n g

m a c h i n e s , a r e r e f l e c t e d i n o u r a f t e r s a l e s s e r v i c e s . e x c l u s i v e t o o l s o p t i m i s e d f o r l i n s i n g e r m a c h i n e s , p r o d u c t i v i t y c o n s u l t a t i o n a n d s h o r t

r e a c t i o n t i m e s a r e d e c i d i n g f a c t o r s .

TO

OL

TE

CH

NO

LOG

Y34 T O O L T E C H N O L O G Y

EXCLUSIVE TOOLING

optimized for maximum

productivity

SAW ING T ECHNOLOGY

BRAZED CARBIDE SAW BLADES

The carbide saw blades manufactured in-

house have been optimised for linsinger

machines.

LINCUT®

The specially-developed lincUT® system

ensures maximum cutting performance and

is ideal for challenging materials.

MILLING T ECHNOLOGY

MILLING HEADS

individually developed according to the

highest standards, performance criteria and

profile shapes

BEVELLING TOOLS

The robust and strong plate layer facilitates

higher cutting performance

R A IL T ECHNOLOGY

MILLING HEADS

in-house design and manufacture of special

milling heads in one clamping position are

guarantees for consistent linsinger quality

and precision.

LINCUT®

35

SA

WIN

G T

EC

HN

OL

OG

YM

ILL

ING

TE

CH

NO

LO

GY

RA

IL T

EC

HN

OL

OG

YT

OO

L T

EC

HN

OL

OG

Y

SPA R E PA R T S

our experienced service team ensures fast and reliable provision of

original spare parts, exclusively for linsinger machines.

[email protected]

CU S T OMER SERv ICE

The linsinger service team provides worldwide remote trouble-

shooting and on-site inspection and service.

SE

RV

ICE

R EFER ENCE S

The details, data and drawings etc. contained in all brochures/catalogues of linsinger are purely of informational nature and these details explicitly cannot be interpreted in order to derive any claims whatsoever against linsinger.

The details etc. are only binding for linsinger if they expressly become part of a contract concluded between linsinger and the Buyer or if they are confirmed in writing by linsinger in the course of an order confirmation.

LINSINGER Maschinenbau Gesellschaf t m.b.H. • Dr. linsinger-straße 23-24 • A-4662 steyrermühltel .: +43 76 13/88 40 • fax: +43 76 13/88 40-951 • email : [email protected] • w w w.l insinger.com

e n . 0 4 / 2 0 1 8

innovation, technology and highest productivity · for billets and tubes made from steel 09...

Documents