infiltrated high-density diamond blades - norton abrasives · the norton infiltrated high density...
TRANSCRIPT
A new patented technology with longer blade life, faster cutting power, increased safety, and lower energy required for a high-quality result.
INFILTRATED HIGH-DENSITY DIAMOND BLADES
FEATURES & BENEFITSLonger Life:
• Enhanced specification for improved life, especially for floor sawing with 12mm high segments and high-density and improved retention of diamond grits in segment for up to +20% longer product life and better ‘value for money’ ratio
Faster Cut:
• The trapezoid shape segments provide a narrow, constant space between the segments while the serrations on the segment face contribute to the cutting speed creating one of the fastest cutting Norton Clipper blades available. The new segment specification brings it up to 40% faster cutting speed in all materials.
Increased Safety:
• Very high uniform density across the whole segment which provides up to +60% stronger laser-welding torque resistance vs. traditional process with a 100% warranty against segment loss
Greater Comfort:
• The trapezoid shape segments provides a constant & narrow space between the segment during the whole product life for better comfort, less vibrations and efforts while cutting, better quality of cut
Wider Choice:
• Segment specification works perfectly for all kinds of building materials and all type of light equipment types when cutting all-purpose materials like granite, natural stones, reinforced concrete, blocks, bricks, green concrete and asphalt, as well as steel parts up to 5mm thickness
THE ULTIMATE MULTI-PURPOSE DIAMOND BLADE
0 20 40 60 80 100 120 140 160
Norton Clipper 4X4 Max Cut Norton Clippper 4x4
14" SPEED
0 20 40 60 80 100 120 140 160
+ 40% SPEED
LIFE+ 20% LIFE
Availability:UPC PART # SIZE MAX RPM SEGMENT HEIGHT701846 45927 3 4X4MC12118 12 x .118 x 1/20mm 6300 .472"701846 45926 6 4X4MC14125 14 x .125 x 1/20mm 5460 .472"
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FEATURES & BENEFITSLonger Life:
• High density and improved retention of diamond grits in the segment as well as an increased segment height and improved specification contribute to +20% longer product life
Faster Cut:
• New specifications can be designed with the iHD process, with impressive free-cutting performance creating the fastest cutting diamond blade in the Norton Clipper range and providing up to +20% faster than previous version
Increased Safety:
• Very high and uniform density across the whole segment allows for up to +60% stronger laser-welding torque resistance vs. traditional process with a 100% warranty against segment loss
Greater Comfort:
• Innovative designs for smoother cutting providing better comfort, less vibrations and efforts while cutting for a better quality of cut
DUAL SEGMENT DESIGN FOR A CUT ABOVE
Norton Clipper DUO EVO Norton Clipper DUO
0 20 40 60 80 100 120 140
14” CUTTING SPEED+ 10% SPEED
9” CUTTING SPEED
0 20 40 60 80 100 120 140
+ 20% SPEED
Availability:UPC PART # SIZE MAX RPM SEGMENT HEIGHT701846 84217 4 DUOEVO12110 12 x .110 x 1/20mm 6300 .472"701846 84218 1 DUOEVO14118 14 x .118 x 1/20mm 5460 .590"701846 84549 6 DUOEVO16125 16 x .125 x 1 4500 .472"
FEATURES & BENEFITSLonger Life:
• A .590” segment height to maximize cutting performance longevity on masonry applications which is amongst the best cutting in the Norton Clipper range, specifically designed for your machine type for best cutting performance
Faster Cut:
• With a newly developed specification enhancing cutting performance in a wide array of masonry materials, Norton Clipper Silenco is among the fastest cutting Norton diamond blades
Greater Comfort:
• Patent pending offset gullets which prevent air from flowing through the steel-center gullets and a sandwich steel-center with newly developed absorbing material ensures that the blade does not generate the normal whistle noise while running idle, for a better operating comfort level. This unprecedented noise-dampening effect reaches reductions of up to 15dB – 30 times less noise.
STEEL CENTER STEEL CENTER
DAMPENING MATERIAL
MASTERING THE SCIENCE OF SILENCE
Availability:UPC PART # SIZE MAX RPM SEGMENT HEIGHT701846 84534 2 SILMBR14125 14 x .125 x 1 4365 .590"701846 84535 9 SILMBR20125 20 x .125 x 1 3055 .590"
REDEFINING JOBSITE MUSCLE TM
20%IMPROVEMENT
40%IMPROVEMENT
CUTTINGAPPLICATIONS
GRINDINGAPPLICATIONS
RELATIVE TOOL LIFE COMPARISONINNOVATIVE TECHNOLOGY
120 140
100 100
iHD Hot PressThe Norton Infiltrated High Density Technology (iHD) combined with its laser welded patented process is the biggest breakthrough in Diamond Tools this century. Through many years of research and development this revolutionary process provides our customers with unrivalled performance, increased safety, lower energy manufacturing and a wider-choice of segment design.
UNIQUE PATENTED LASER WELDING WITH INFILTRATED SEGMENTS
Infiltration achieves high uniform density across each whole segment without applying high pressure (like the standard process). This allows Norton Clipper to manufacture very robust segments which wear evenly, remain intact and perform faster at higher cutting speeds. The diamond grit is an integral part of the segment structure. During the patented process a
special bond impregnates the core structure and binds the diamond grit into the segment.
This ensures optimum use of the diamond grit, giving the diamond tools a longer life.
The simplified process also means increased segment design flexibility resulting in greater diversification of
diamond blade shapes to best suit applications and materials being cut.
A STREAMLINED 2-STEP PROCESS
Form the segment core structure1Infiltrate the segment pores with exclusive bonding agent.2
A composite material with enhanced properties for limitless segment design.RESULT
Longer Life:
• An increased retention of diamond for greater performance with a much longer product life, by at least 20%, for the best possible return on investment.
Faster Cut:
• A new and innovative structure delivers a very well-balanced and steady bond wear for the entire product life with a faster tool cutting speed, by an average 30%.
Increased Safety:
• A very high, very uniform density across the whole segment makes it almost unbreakable. This allows for a much higher bending tolerance, resulting in 60% higher torque resistance of the laser-welded segments. An advanced safety breakthrough from the inventor of the laser-welded diamond blade.
Greater Comfort:
• The streamlined iHD manufacturing process enables many different segment shapes to be produced. This provides improved operator comfort with increased opportunity for smoother cutting with reduced vibration.
Smaller Carbon Footprint:
• The streamlined manufacturing process requires lower energy consumption making the production more environmentally friendly.
Wider Choice:
• The iHD technology enables mass production of any segment shape, with no design restriction, allowing for new and unique diamond blades with greater differentiation between high performance diamond tools. This affords a greater selection of products for specific applications and a clearer identification of Norton Clipper products.
• All types of tool specification can be designed with iHD – from very abrasive to very hard materials. This ensures versatility by applications and of materials to be cut.
Advanced Innovation:
• More than six patent applications, generated by Saint-Gobain Abrasives, have produced innovation awards that further support the unprecedented value of this new process for all users.
MATERIALS
General Purpose and Masonry Building Materials
Natural Stone and Tiles
Rescue, Demolition Asphalt and Abrasive Materials
Reinforced Concrete and Harder Building Materials
General Purpose, All Materials Ductile Iron Pipe
20% FASTER
30% FASTER
IMPROVED SAFETY - OVER 60% BETTER TORQUE RESISTANCE
RELATIVE SPEED COMPARISON
GRANITE CONCRETE14" 10mm
HIGHSEGMENT
14" 10mmHIGH
SEGMENT
MIN TORQUE RESISTANCE COMPARISON N/MM2
1.24 16451.32 1308
1.00 10201.00 607
iHD Hot Press EN13236 RequirementiHD
THE BIGGEST BREAKTHROUGH IN DIAMOND TOOL TECHNOLOGY
REDEFINING JOBSITE MUSCLE TM
USA CUSTOMER SERVICE:Toll Free Phone: 1 (800) 554-8003Toll Free Fax: 1 (800) 443-1092
CANADA CUSTOMER SERVICE:Toll Free Phone: 1 (800) 263-6565Toll Free Fax: 1 (800) 561-9490
FORM #8563 REV. 06/17© Saint‑Gobain June 2017.Norton, Clipper and Duo are registered trademarks; All The Muscle You Need, 4X4, Evo, iHD, and Silencio are trademarks of Saint‑Gobain Abrasives.
www.nortonabrasives.com
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