indian bio energy vision statement
TRANSCRIPT
Indian Bio Energy
Plant Layout
15 Bio Diesel Plants
10 Blending Stations
1800 Filling Stations
by 5th Year
Vision Statement
Mission Statement
The Business of Indian Bio Energy is started with the intension ofaddressing the Ever Increasing Fuel Requirements in India. We produce
a Quality Bio Diesel as per the International Standards(Euro and American). We produce the Bio Diesel With the state of
Arts Facility with the latest international Technologies.We give End to End approach from Production to sales of the
fuel with complete cycle control. We believe in delivering our Servicesand Product on win-win basis with our suppliers,
management and customers
We are targeting to be leading Manufacturers and Seller of theBio Diesel in entire Karnataka Holding the major Market shareand establish various Retail outlet and Bio diesel plants at the
reach of the Consumers in a Span of 3 years .
Target
Toll Free Number: 1800 3000 5901Toll Free Number: 1800 3000 5901
Capacity of Plant Equipments
Area required for capacity of
10KL to 30KL is
10,000 SqftShed Size
3000 Sqft
Area required for capacity of
50KL to 100KL is
20,000SqftShed Size
6000Sqft
Batch StirredTank Reactor
SettlingTanks
Resin Filter
Heat ExchangersChemicals
Mixing TankCentrifugal
Pumps
Storage Tank
Storage Tank
Thermic Fluid Boiler Cooling Tower
Vacuum SystemAir Compressor
Depending upon the plant capacity area orDesign can be customized.
Toll Free Number: 1800 3000 5901Toll Free Number: 1800 3000 5901
Plant Layout
Plant Layout
Entrance
Methanol StorageTank Farm
Boiler
Cooling Tower
Production AreaLab
&
Adminstration
Electrical & Mechanical Room
Security
NS
W
E
Toll Free Number: 1800 3000 5901Toll Free Number: 1800 3000 5901
Feed Stockfor Biodiesel
Propertiesof Bio Diesel
1. Palm Stearin2. Used Cooking oil3. Tallow oil4. Jatropha seed oil5. Karanja seed oil6. Mahuva seed oil7. Acid oil8. Palm Fatty acid9. Rice bran Fatty acid10. Rape seed oil11. Cotton seed oil12. Rubber seed oil13. Fish oil14. Castor oil
Property Units Lower limit Upper limit Test-MethodEster content % (m/m) 96.5 - EN 14103Density at 15°C kg/m³ 860 900 EN ISO 3675 Viscosity at 40°C mm²/s 3.5 5 EN ISO 3104 Flash point °C 101 - EN ISO 2719 Sulfur content mg/kg - 10 EN ISO 20846 Cetane number - 51 - EN ISO 5165Water content mg/kg - 500 EN ISO 12937Copper band corrosion (3 hours at 50 °C) rating Class 1 Class 1 EN ISO 2160
Oxida�on stability, 110°Chours 8 -
EN 14112Acid value mg KOH/g - 0.5 EN 14104Iodine value - - 120 EN 14111Free Glycerin % (m/m) - 0.02 EN 14105 Total Glycerin % (m/m) - 0.25 EN 14105
Europian Standard
Property ASTM Method Limits UnitsCalcium & Magnesium, combined EN 14538 5 max ppm (ug/g)Flash Point (closed cup) D 93 93 min. Degrees C
1. Methanol Content EN14110 0.2 Max % volume2. Flash Point D93 130 Min Degrees CWater & Sediment D 2709 0.05 max. % vol.Kinema�c Viscosity, 40 C D 445 1.9 - 6.0 mm2/sec.Sulfated Ash D 874 0.02 max. % massSulfurS 15 GradeS 500 Grade
D 5453D 5453
0.0015 max. (15)0.05 max. (500)
% mass (ppm)% mass (ppm)
Copper Strip Corrosion D 130 No. 3 max.Cetane D 613 47 min.Cloud Point D 2500 Report Degrees CCarbon Residue 100% sample D 4530* 0.05 max. % massAcid Number D 664 0.50 max. mg KOH/gFree Glycerin D 6584 0.020 max. % massTotal Glycerin D 6584 0.240 max. % massPhosphorus Content D 4951 0.001 max. % massDis�lla�on, T90 AET D 1160 360 max. Degrees CSodium/Potassium, combined EN 14538 5 max ppmOxida�on Stability EN 14112 3 min hours
Alcohol Control (One of the following must be met)
ASTM Standard
Toll Free Number: 1800 3000 5901Toll Free Number: 1800 3000 5901
Bio Diesel Vs Diesel
EconomicsFuel Property Diesel Biodiesel
Fuel standard ASTM D975 ASTM D6751
Higher heating value in MJ/Kg 45.50 37.50
Kinematic viscosity, @ 40°C 1.3 – 4.1 4.0 – 6.0
Speci�ic gravity @ 15.5°C 0.85 0.88
Carbon, wt % 87 77
Hydrogen, wt % 13 12
Oxygen, by dif. wt % 0 11
Sulfur, wt % [ppm] 0.0015 max. (15 ppm max.) 0.0 – 0.0015 (0 – 15 ppm)
Boiling point, °C 180 – 340 315 – 350
Flash point, °C 60 – 80 100 – 170
Cloud point, °C -30 – 5 -3 – 15
Pour point, °C -35 – -15 -5 – 10
Cetane number 40 – 55 47 – 65
Biodiesel emissions compared to conventional Diesel Emissions B100 (100% biodiesel) B20 (20% biodiesel)
Regulated Emissions
Total Unburned Hydrocarbons -93 % -30 %
Carbon Monoxide -50 % -20 %
Particulate Matter -30 % -22 %
Nox +13 % +2 %
Non regulated emissions
Polycyclic Aromatic Hydrocarbons (PAH)
-80 % -13 %
NPAH (Nitrated PAH) -90 % -50 %
Life cycle emissions
Carbon Dioxide (LCA) -80 % -
Sulphur Dioxide (LCA) -100 % -
ECONOMICS OF 10 TPD CONTINUOUS PLANT ON MONTHLY BASIS A INPUT REQUIREMENT MONTHLY REQ 1 RAW MATERIAL 11,250,000.00. 2 METHANOL 1,250,000.00. 3 KOH/NAOH 112,500.00 4 OTHER CHEMICALS 50,000.00
12,662,500.00. FIXED EXPENSES & UTILITIES
1 ELECTRICITY 52,500.00. 2 ENGINEER 40,000.00. 3 OPERATOR 40,000.00. 4 LAB MEN 20,000.00. 4 OTHER STAFF 30,000.00. 5 INTEREST 125,000.00. 6 DEPRECIATION 62,500.00. 7 REPAIR & MAINTAINENCE 12,500.00.
382,500.00. TOTAL INPUT 1,30,45,000.00 B BY SALES 1 BIODIESEL B 100 1,37,70,000.00. 3 CRUDE GLYCERIN 80% 1,050,000.00. 4 RECOVERED METHANOL 90,000.00.
1,49,10,000.00 C GROSS PROFIT PER MONTH 18,65,000.00
VehicleCompatibility
Vehicle Compatibility1. Karnataka Inaugurates 25 Scania Biodiesel buses in shift to B100 (Source: Biofuels Digest dated 16 December 2016)2. Mercedes tells India it’s ok to go with B100 (Source: Biofuels Digest dated 27 April 2016)3. Mahindra flags off Asia’s 1st 100% bio-diesel SUV & Also India's first bio-diesel tractor (Source: http://www.mahindra.com/news-room/press-release/ 1294225623)
Toll Free Number: 1800 3000 5901Toll Free Number: 1800 3000 5901
MaterialBalance
Feed Stock82%
Methanol16%
Sodium Methoxide (Catalyst)
2%
Input (in Kg)
Feed Stock
Methanol
Sodium Methoxide (Catalyst)
Biodiesel82%
Crude Glycerin13%
Recovered Methanol
5%Output (in Kg)
Biodiesel
Crude Glycerin
Recovered Methanol
STARTUP INDIA: offers non collateral loans upto 4 croresand also Provides Funds for the Project as JV on % basis
CGTMSE: Offers non collateral loan of 2 crores
Collateral Free Loans
Schemes
Scheme 2*Plant set up
*Trail Run and Training*Buyback Agreement (Optional)
*Raw Material Supply Agreement (Optional)*Resource Hiring.
Scheme 1*Approval of loan (CGTMSE & Start Up India)
*Plant set up*Trail Run and Training
*Buyback Agreement (Optional)*Raw Material Supply Agreement (Optional)
Resource Hiring.
Features of the Plant.1. Online/Batch Process.2. Turn Key Projects.3. Dry wash Technology (no water).4. Semi-Automatic/Fully Automatic Process.5. Buyback & raw material supply agreements.6. Project Report & consultation.7. Guidance on loans through CGTMSE & Startup India.8. Trial runs & technical training
Toll Free Number: 1800 3000 5901 Toll Free Number: 1800 3000 5901
PlantLocated in
India
Karnataka Bio Fuels#114, Belur Industrial Area,
Dharwad, Karnataka
Upcoming Biodiesel Plantsall over India
Plant LocationINDIAN BIO-ENERGY
No.56/3, Moparahalli Kasaba Hobli,Doddaballapur Taluk Banglore(R) Dist-561203
Karnataka, India.
www.indianbioenergy.comwww.gogreenbioenergy.com
Toll Free Number: 1800 3000 5901
Corporate of�iceINDIAN BIO-ENERGY
Concorde Towers, UB City, 1 Vittal Mallya Road,Level 15, Bangalore, Karnataka, India, 560001
www.gogreenbioenergy.com
Toll Free Number: 1800 3000 5901