increase productivity with tecnomatix 9...tecnomatix 9 drives manufacturing productivity benefit...

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Increase Productivity with

Tecnomatix 9

Launch briefing, June 23, 2009


Siemens PLM SoftwareConfidential

Scope of the Release

Tecnomatix 9 includes …

Tecnomatix 9

‚classic Tecnomatix applications„

such as Process Simulate,

Plant Simulation, Robcad

FactoryCAD/FactoryFLOW

Jack

Teamcenter Manufacturing 8



What is Productivity about?

“Productivity in

economics refers to

measures of output from

production processes,

per unit of input.”

… in other Words:

Do more with less!



Productivity Matters More Now Than Ever

In the current economic climate companies need to

„Weather the storm“ and

Become ready for the recovery

And therefore

Minimize manufacturing cost and

Develop new products in little time

… requiring good performance

in both Planning and Manufacturing.



The Tecnomatix 9 Productivity Paradigm



Tecnomatix 9

Drives Productivity

Program Automation Digitally

Commission Manufacturing Lines Digitally

Optimize Manual Work Processes

Optimize Layout and Space Consumption

Detect Bottlenecks and Optimize Material Flow

Manufacturing Productivity

Integrated Platform for Manufacturing Planning

Don‟t Lose, Re-Use

Mastering Complexity

Automate Planning Tasks

Connect Planning to Production

Planning Productivity





Don‟t Lose, Re-Use







Challenges in Manufacturing Planning



Tecnomatix 9 Drives Planning Productivity

Integrated Platform

for

Manufacturing Planning





Tecnomatix Capabilities

Single source of product and

process knowledge

Process authoring, validation and

documentation on top of Tc

What‘s new and cool in Tecnomatix 9?

Usability, enhancements of

EBOM/MBOM workflow

TcMfg Publish batch update

Key benefits

Higher planning productivity

30-40% reduction in planning time



EBOM

MBOM


EBOM/MBOM workflow

Workflow

From Engineering BOM to

Manufacturing BOM

Change tracking

What’s New?

Usability improvements

Benefits

Collaborative environment for

product engineering and

manufacturing planning

Easily identify product changes

and required process updates

EBOM

MBOM




Teamcenter Manufacturing Publish batch update

Workflow

Schedule batch

process for update of

documentation

What’s New?

Batch update +

Scheduling

Benefits

Automated update of

documentation




Time Management

Workflow

Perform detailed time analysis

Time roll-ups (calculations) to any

process level

What’s New?

Time Management

Benefits

Verify process times match targets

Minimize non value added work



Don’t Lose, Re-Use




Tecnomatix 9 Drives Planning Productivity:

Don‘t Lose, Re-Use


Capture process knowledge in Teamcenter

Search + re-use best practices


Resource Manager:

graphical browser for tool libraries

Process Simulate: Logic blocks

Key benefits

Planning productivity

Re-use of best practices

Standardization



Tecnomatix 9 drives Planning Productivity:



Change management

Accountability check

Simulation tools for validation


In Process Assembly (IPA)

Key benefits

Planning productivity

Planning quality

Right first time manufacturing




In Process Assembly (IPA)

Workflow

Provides assembly state of the

product in a particular station

What’s New?

Improved usability

Benefits

Review build-up sequence

of your product

Transparency regarding

assembly situation,

e.g. facilitates

feasibility analysis.



Automate Planning

Smart Assembly/Disassembly

Workflow

Calculate free of collision

assembly/ disassembly

sequence of operations for any

given assembly

What’s New?

Automatic assembly/disassembly

sequence creation

Benefits

Explore quickly alternative ways

for assembly/disassembly

Save time in creating

documentation assemblies



Automate Planning

Jack: Task Simulation Builder

Workflow

Definition of human simulation

sequences through high level task

description

Benefits

Significant improvement in planning

productivity for ergonomic studies

Miss fewer issues by simulating more

jobs in less time

Easily test what-if scenarios by

setting up alternative layouts or using

human figures of different sizes




Dimensional Planning & Validation (DPV)

Workflow

Collect quality data on the shopfloor

Analyze in planning

Optimize processes

Implement production changes and

monitor

Benefits

Quality information at everyone‟s

fingertips

Simplify root cause identification

Quickly search large volumes of data

Reduce the cost of quality




Benefit Summary

Increased planning productivity (up to 40% reduction planning time)

due to

Less effort for search, data consistency etc.

Higher level of re-use

Planning automation

Tools to handle complexity

Planning Quality – do it right first time at lowest cost

due to

Validation of planning results in simulation

Re-use of best practices

Standardization



Customer Quotes




Program Automation Digitally

Commission Manufacturing Lines Digitally







Manufacturing Challenges



Tecnomatix 9 Drives Manufacturing Productivity

Plan and Program

Your

Automation Digitally




Plan & Program Your Automation Digitally


Simulation and Offline Programming of

robots

Comprehensive simulation of equipment

and peripherals

Event driven simulation


Continuous manufacturing feature

support

Automatic Path Planning

Key benefits

Realistic simulation of automated cells

Collaborative platform




A foundation of planning tools…

Path Creation and Editing Tools

Path Segment Simulation

Automatic Approach Angle

Weld Distribution Center (WDC)

Robot Optimization Tools

Robot Smartplace

Pie Chart

Swept Volume and

Interference Zones

Tool-Center-Point Tracking




What’s new in Tecnomatix 9…

Automatic Path Planning

Continuous Manufacturing Features

Reverse Path

Multiple Location Manipulation

Weld Distribution Center (WDC)

Robot Jog with locked configuration

TCPF Speed Analysis




Commission Your

Lines Digitally




Commission Your Lines Digitally

HMIPLC

SimulationPG


Test real (or emulated) PLC controller

program against a virtual cell


Standard Logic Blocks

OPC interface for Plant Simulation

Key benefits

80% reduction of commissioning time

on the shop-floor

Support of larger non-automotive scenarios

with Plant Simulation




Full Coverage from Planning to Commissioning



Optimize Manual

Work Processes





Jack: New Human Manikin

Workflow

Use new Jack & Jill figures for all

ergonomic and safety simulations

What’s New?

New male and female figures

New deformable surface definition

New hand geometry

Benefits

Increase impact when communicating

issues

Accurately evaluate hand clearance needs

Improve accommodation studies



Optimize Layout

and

Space Consumption







Factory products

3D layout planning using smart objects

Static material flow analysis and optimization


ICE – integration of

FactoryCAD and Teamcenter

Key benefits

3D factory layout 50% faster than in 2D

Supports standardization

Layout data management and collaboration in Teamcenter




In-Context Editor

Collaborative layout design with

Teamcenter:

Manage structured factory data in

Teamcenter

Work with data “in-context” with other

datasets

Enables true concurrent engineering

Check in / check out capability

Use revisioning, effectivity and release

management tools for layout design



Detect Bottlenecks

and

Optimize Material Flow







Plant Simulation:

Simulation and optimization of throughput


Simulation Data Exchange (SDX) –

Factory Layout Throughput Simulation

Usability enhancements

Key benefits

Faster modeling of even the most complex

environments

15-20% productivity increases

Up to 70% reduction of inventory and throughput times




Simulation Data Exchange (SDX)

FactoryCAD

Plant Simulation

OptimizationAnalysis




Benefit Summary

Significant productivity gains:

Optimized robot lines

Up to 80% time savings in commissioning

Optimized productivity of manual workplaces

Avoidance of ergonomic issues

50% faster layout planning

15-20% productivity increases

Up to 70% reduction of inventory and throughput times



Tecnomatix 9 drives Manufacturing Productivity

Proof Points



Tecnomatix 9

Drives Productivity

Summary

Tecnomatix 9 Drives

Planning Productivity +


Main Areas of Progress

Assembly Planning in

Teamcenter Manufacturing

Automation of planning tasks

Planning, Simulation and Commissioning of Robotic

Automation



For more information …

Tecnomatix launch pages going online today:

www.siemens.com/tecnomatix

Launch assets:

Interview with Ziyon Amram

(head of Tecnomatix development)

New customer case studies

‚What„s new + cool„

fact sheets for all areas of our marketecture

Further information on how

Tecnomatix 9 drives productivity

http://www.siemens.com/tecnomatix



Thank You

www.siemens.com/tecnomatix

increase productivity with tecnomatix 9...tecnomatix 9 drives manufacturing productivity benefit...

Documents