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Introducing HuberCrete ® Ground Calcium Carbonate WE’VE GOT YOUR SOLUTION! IS YOUR FLY ASH SUPPLY LIMITED?

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Page 1: in Precast Concrete VALUE PLANTS - Engineered Materials G… · in precast concrete improves workability and color unparalleled technical service & customer support no impact on curing

Introducing HuberCrete® Ground Calcium Carbonate

WE’VE GOT YOUR SOLUTION!

IS YOUR FLY ASH SUPPLY LIMITED?

Page 2: in Precast Concrete VALUE PLANTS - Engineered Materials G… · in precast concrete improves workability and color unparalleled technical service & customer support no impact on curing

The Value ofHuberCrete® Ground Calcium Carbonate

in Precast Concrete

IMPROVESWORKABILITY

AND COLOR

UNPARALLELEDTECHNICAL

SERVICE & CUSTOMERSUPPORT

NO IMPACT ONCURING TIME

LEEDCERTIFICATION

ECONOMICAL

CONSISTENTMATERIAL

FROMISO 9001

CERTIFIEDPLANTSVALUE

Page 3: in Precast Concrete VALUE PLANTS - Engineered Materials G… · in precast concrete improves workability and color unparalleled technical service & customer support no impact on curing

HuberCrete® ground calcium carbonate from Huber Carbonates, LLC greatly improves precast concrete products through mix workability, consistent white color and cost without impacting fresh or hardened properties.

HuberCrete is manufactured at ISO 9001 certified plants in three U.S. locations from single ore sources. Customers can feel confident the HuberCrete product they choose to incorporate in their mix design will have the same chemical and physical properties from load to load. We guarantee it!

HuberCrete® Ground Calcium Carbonate Products

All HuberCrete products meet the requirements of ASTM C1797 - "Specification for Ground Calcium Carbonate and Aggregated Mineral Fillers for use in Hydraulic Cement Concrete."

HuberCrete® Extra Fine 3 - 5 700 - 1000

BLAINE FINENESS, m2/kgMEDIAN PARTICLE SIZE, µmCALCIUM CARBONATE

HuberCrete® Preferred 8 - 13 500 - 700

HuberCrete® Prime 15 - 24 300 - 500

QUINCY, IL

MARBLE FALLS, TX

MARBLE HILL, GA

Page 4: in Precast Concrete VALUE PLANTS - Engineered Materials G… · in precast concrete improves workability and color unparalleled technical service & customer support no impact on curing

Extensive Testing Proves HuberCrete® Calcium Carbonate Performance and Strength

Extensive testing shows a replacement of either Type I or Type III cements with a HuberCrete® product has little to no affect on the fresh or hardened properties of precast concrete products. Huber’s testing at ambient and elevated temperature curing profiles used in precast, performed equally as the mix design without HuberCrete ground calcium carbonate.

HuberCrete offers improved workability in all types of concrete mixtures, from zero slump to high spread self-consolidating designs.

While HuberCrete is not pozzolanic, which describes a material that adds strength at a later curing time, it does offer an advantage for precast products by promoting the cement hydration reaction at a sub-micron level. The presence of the ground calcium carbonate particles provide a surface area of calcium that aids in the formation of the cement compounds as the cement reacts with water. This results in no impact on setting times and better green strength.

Self-Consolidating Concrete Compressive Strength • 650# Cement • 24” Slump

Set Time, Minutes20% HUBERCRETE® PREFERRED CEMENT CONTROL

300

INITIAL SET TIME FINAL SET TIME

250

200

150

100

50

0

20% HUBERCRETE® EXTRA FINE 20% HUBERCRETE® PRIME #1 20% HUBERCRETE® PRIME #2

28 DAYS18 HOURS SEVEN DAYS

105

100

95

90

85

80

PERC

ENT

OF C

ONTR

OLM

INUT

ES

Page 5: in Precast Concrete VALUE PLANTS - Engineered Materials G… · in precast concrete improves workability and color unparalleled technical service & customer support no impact on curing

Guidance for using ground calcium carbonate can be found in the ACI 211.7R Guide for ‘Propor-tioning Concrete Mixtures using Ground Limestone and Other Mineral Fillers.’ HuberCrete offers particle sizes that allow the mix designer to take full advantage of the particle packing effect of the other materials in the concrete mix.

Precast products needing minimal bug holes should try HuberCrete® Extra Fine ground calcium carbonate. The particle size offers improved surface finish by contributing a particle smaller than the typical cement or fly ash particle in the particle packing matrix of the cementitious mixture.

1,000,000

10,000

100

1

0.010.001 0.01 0.1 1 10

PARTICLE SIZE, MICROMETERS

Source: https://www.intechopen.com/source/html/51542/media/fig1.png

SPEC

IFIC

SUR

FACE

ARE

A, m

2 /kg

100 1,000 10,000 100,000

NANOSILICPRECIPITATED SILICASILICA FUMEMETAKAOLINFINELY GROUND MINERAL ADDITIVESPORTLAND CEMENTFLY ASHAGGREGATE FINESNATURAL SANDCOARSE AGGREGATES

NANOSILICAPRECIPITATED SILICASILICA FUMEMETAKAOLINFINELY GROUND MINERAL ADDITIVESPORTLAND CEMENTFLY ASHAGGREGATE FINESNATURAL SANDCOARSE AGGREGATES

NANOSILICAPRECIPITATED SILICASILICA FUMEMETAKAOLINFINELY GROUND MINERAL ADDITIVESPORTLAND CEMENTFLY ASHAGGREGATE FINESNATURAL SANDCOARSE AGGREGATES

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

NANO-ENGINEERED CONCRETE

HIGH STRENGTH / HIGH PERFORMANCE CONCRETE

CONVENTIONAL CONCRETE

HUBERCRETER PRIMEHUBERCRETE® PRIME

HUBERCRETER PREFERREDHUBERCRETE® PREFERRED

HUBERCRETER EXTRA FINEHUBERCRETE® EXTRA FINE

100908070605040302010

00.01 1 10

PARTICLE SIZE, µm

CUMU

LATI

VE FI

NER

MASS

, %

100

HUBERCRETE® EXTRA FINEHUBERCRETE® PREFERREDHUBERCRETE® PRIMETYPE 1 CEMENT

HuberCrete®

Particle SizeDistribution

Page 6: in Precast Concrete VALUE PLANTS - Engineered Materials G… · in precast concrete improves workability and color unparalleled technical service & customer support no impact on curing

Additional $$$$ Savings!

From an economical standpoint, HuberCrete® ground calcium carbonate is a potential cost saver for you. We invite you to go online to www.hubermaterials.com/costsavings to input your specific materials cost and calculate the savings you will see when you use HuberCrete in your next formulation.

THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Refer to Huber's Standard Conditions of Sale for the only express warranties applicable to the Huber products. Products incorporating Huber products are not warranted by Huber. In no event is Huber liable for consequential damages. HuberCrete® is licensed to Huber Carbonates, LLC and is used, applied for, or registered as a trademark of J.M. Huber Corporation for calcium carbonate in various countries around the world. LEED® is a registered trademark of the U.S. Green Building Council.

©2018 Huber Carbonates, LLC HuberCrete/Precast/Feb2018

For more information about HuberCrete® ground calcium carbonate or to order product samples:

HUBERMATERIALS.COM/[email protected] (866-564-8237)

In addition to the aesthetic benefits and powerful performance of using HuberCrete ground calcium carbonate in your precast concrete building products, you also get the environmental-related benefit of the product supporting LEED® certification. With the three convenient U.S. locations to supply HuberCrete for your project, LEED points can be earned through locally sourced material, reduced CO2 emissions by reducing cement usage and improved solar reflectance. Contact us to discuss how we can assist you in LEED certification.

HuberCrete® Supports LEED® Certification