improving profit and utilazation in asset-intenensive industries
TRANSCRIPT
© 2013 IFS
IMPROVING PROFIT AND UTILIZATION IN ASSET INTENSIVE INDUSTRIES
© 2013 IFS
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SPARE PARTS
MOBILITY
GLOBAL BUSINESS
BUSINESS INTELLIGENCE / KPIS
STANDARDIZATION DOWNTIME
USABILITY FLEXIBLE
PROCUREMENT
PREVENTIVE MAINTENANCE
SCHEDULING
RELIABILITY MEASUREMENT
© 2013 IFS
SINCE 1983 OUR COMMITMENT HAS BEEN TO DEVELOPING THE ULTIMATE
BUSINESS SOLUTION…
PATH TO PLANT EFFICIENCY IN WORLD-CLASS SUPPORT FOR LONG TERM INITIATIVE
© 2013 IFS
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USABILITY—SIMPLICITY
THE PATH TO PLANT EFFICIENCY
© 2013 IFS
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Maintenance
EAM
Operation
Project Efficiency
Resource Optimization
Consolidation
Measure—Control—Develop
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
INVESTMENT PROJECT
“BUSINESS TO BUSINESS” MOBILITY
SPARE PARTS OPTIMIZATION PROCURMENT OPTIMIZATION
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
MODIFICATION PROJECT OUTAGE PLANNING
BI KPI
INTELLIGENCE
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
THE PATH TO PLANT EFFICIENCY
© 2013 IFS
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Maintenance ASSET / EQUIPMENT INVENTORY
PURCHASE PREVENTIVE
MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
USABILITY—SIMPLICITY
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MAINTENANCE EXECUTION, REPORTING & DOCUMENTATION
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THE PATH TO PLANT EFFICIENCY
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Maintenance
EAM DOCUMENT PROJECT OEE ENGINEERING
ASSET / EQUIPMENT INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
INVESTMENT—COST—REVENUE FINDING THE BEST BALANCE
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OPERATOR PORTAL
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THE PATH TO PLANT EFFICIENCY
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Maintenance
EAM
Operation
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
MAINTENANCE & OPERATIONS IN COOPERATION
© 2013 IFS
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F O U N D A T I O N
THE PATH TO PLANT EFFICIENCY ASSET INTENSIVE = PROJECT INTENSIVE
© 2013 IFS
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Maintenance
EAM
Operation
Project Efficiency
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
INVESTMENT PROJECT
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
MODIFICATION PROJECT OUTAGE PLANNING
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
PROJECT EFFICIENCY TIME—COST—RESOURCES—CASH—RISK
© 2013 IFS
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PROJECT ASSET DATA MANAGEMENT
© 2013 IFS
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Pre Project
Engineering
Pilot Study
Design
Improvements Feedback Analysis
Preventive Maintenance
Operation
Condition Based Maintenance
Procurement Commissioning Check
Start
PROJECT - ASSET DATA MANAGEMENT
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HUMAN RESOURCES Training, Recruitment, Competencies & Certifications, ... DOCUMENT MANAGEMENT
Asset Management Work Order Assets Planned
Reactive
Project
Project
Cost
Purchasing Time Expenses Inventory
Revenue
Metered Time & Materials Period
Finance
THE PATH TO PLANT EFFICIENCY
© 2013 IFS
20
Maintenance
EAM
Operation
Project Efficiency
Resource Optimization
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
INVESTMENT PROJECT
“BUSINESS TO BUSINESS” MOBILITY
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
MODIFICATION PROJECT OUTAGE PLANNING
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
MOBILITY
© 2013 IFS
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BUSINESS 2 BUSINESS
© 2013 IFS
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Agreement/Contract
Quotation management on WO Sub-contractor portal Reporting on the work order
B2B
Sub-contractors
Service companies
Construction
THE PATH TO PLANT EFFICIENCY
© 2013 IFS
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Maintenance
EAM
Operation
Project Efficiency
Resource Optimization
Consolidation
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
INVESTMENT PROJECT
“BUSINESS TO BUSINESS” MOBILITY
SPARE PARTS OPTIMIZATION PROCURMENT OPTIMIZATION
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
MODIFICATION PROJECT OUTAGE PLANNING
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
CONSOLIDATION INVENTORY& PROCUREMENT
© 2013 IFS
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Improved internal trade Expensive parts in fewer locations Optimized procurement process Group Agreements—“the best”price
THE PATH TO PLANT EFFICIENCY
© 2013 IFS
25
Maintenance
EAM
Operation
Project Efficiency
Resource Optimization
Consolidation
Measure—Control—Develop
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
INVESTMENT PROJECT
“BUSINESS TO BUSINESS” MOBILITY
SPARE PARTS OPTIMIZATION PROCURMENT OPTIMIZATION
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
MODIFICATION PROJECT OUTAGE PLANNING
BI KPI
INTELLIGENCE
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
CAN’T MEASURE IT —CAN’T MANAGE IT!
CAN’T MEASURE IT? – CAN’T MANAGE IT!
© 2013 IFS 27
DIFFERENT USERS – DIFFERENT TOOLS
© 2013 IFS 28
Operational
Analytical
Strategic
THE PATH TO PLANT EFFICIENCY
© 2013 IFS
29
Maintenance
EAM
Operation
Project Efficiency
Resource Optimization
Consolidation
Measure—Control—Develop
DOCUMENT PROJECT OEE ENGINEERING
PROCESS INTEGRATION
INVESTMENT PROJECT
“BUSINESS TO BUSINESS” MOBILITY
SPARE PARTS OPTIMIZATION PROCURMENT OPTIMIZATION
ASSET / EQUIPMENT
CONDITION BASED MAINTENANCE RCM
MODIFICATION PROJECT OUTAGE PLANNING
BI KPI
INTELLIGENCE
INVENTORY PURCHASE
PREVENTIVE MAINTENANCE WORK ORDER
FINANCE
HR
PRODUCTION
SALES CONFERENCE IN BARCELONA 2013
THANK YOU
THIS DOCUMENT MAY CONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE
INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE NAMES OF ACTUAL COMPANIES AND PRODUCTS MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS.
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