Page: 1, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti

New Semi-Automatic Case Packer - Cambé

Saving CategoryDirect Labor reduction

Status before implementation • 1 extra end-of-line FTE/shift due to manual packaging in an existing high speed packaging line

• Lack of harmonization of cartons and cases

• Lack of harmonization of cartons disposal inside cases

• Cardboard Type C (thickness 3,8mm)

Description of status after implementation• Reduction of 1 FTE/shift due to the implementation of a semi-automatic case packer

• Packaging harmonization: from 3 cartons and 3 cases to 1 carton and 1 case

• Implementation of Cardboard Type B (thickness 2,8mm) - more flexible - to be used in the semi-automatic case packer.

Page: 2, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti

How we did it / once off costAcquisition of one semi-automatic case packer (Th US$ 82,7) and packaging material optimization in order to reduce manual packaging and 1 FTE / shift

Date of implementation, responsible local project managerApril/10, Frederico Giunchetti (Engineering Head)

Annualized savings

• Headcount cost savings of Th US$ 47,1 / year in 3 shifts

Before AfterAfter

Before

New Semi-Automatic Case Packer - Cambé

Page: 3, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti

Productivity Increase - Cambé

Saving Category Lean / OEE

Status before implementation OEE PACKAGING 40,8% YTD 2008

Description of status after implementation OEE PACKAGING 49,5% (YTD OCT/09)

How we did it / once off cost TPM (Total Productive Maintenance) activities

People development and awareness

Better products allocation in packaging equipment,

Cost of Th US$ 57/ year (TPM Consultancy)

Date of implementation, responsible local project managerMar/08 (beginning of TPM program in the site), Frederico Giunchetti (Engineering Head)

Annualized savingsImproving the packaging performance in 2009, we avoided 9 new FTEs to perform the required volumes

if we got the same productivity of 2008

Total savings of Th USD 135,5 / year

Tableting - FTE Sandoz

1.237

1.063

68949,5

88,481,8

58,4

20,7

42,7

-

200

400

600

800

1.000

1.200

1.400

2007 2008 2009

Mio

SD

U

-10,020,030,040,050,060,070,080,090,0100,0

OE

E%

, M

io S

DU

/FT

EVolume Volume / FTE OEE

Packaging

47

37

510,48

0,39

0,54

40,826,5

49,5

-

10

20

30

40

50

60

2007 2008 2009

Mio

Pac

ks,

OE

E%

-

0,10

0,20

0,30

0,40

0,50

0,60

Mio

Pac

ks/

FT

E

Volume Volume / FTE OEE