IMF REACH Symposium

Organic Coatings- Keeping up

appearances after REACH

Jim Casper

Manager, Product Stewardship – Europe

PPG Industries

REACH COMPLIANCE

THREE LEGS:

• SUBSTANCE

• SUPPLIER

• IDENTIFIED USE

REACH COMPLIANCE

THREE LEGS:

• SUBSTANCE

• SUPPLIER

• IDENTIFIED USE

REACH - Registration

SUBSTANCE• REACH is a SUBSTANCE Regulation

• Estimated 30,000 substances used in Europe

• Toluene is a substanceXylene is a mixture of substances

most “raw materials” will be mixtures

Polymers do not have to be registered (provided the monomers are registered)

WHAT IS PAINT?

• PIGMENT – for colour and opacity

• BINDER – for physical performance

• SOLVENT – to aid/allow application

WHAT IS PAINT?• PIGMENT• BINDER• SOLVENT and:

• FLOW ADDITIVE• THICKENER• WETTING ADDITIVE• CATALYST• UV STABILISER• SLIP/ANTI-SCRATCH ADDITIVE• BRIGHTENER• SPECIAL EFFECT ADDITIVE• SLOW/FAST SOLVENT TO CHANGE DRYING SPEED• FLEXIBILISER• ……………………………….

Item Description %

1 Thickener 0.48%

2 Flow aid 0.01%

3 Adhesion promoter 0.15%

4 Catalyst 0.04%

5 Catalyst 0.04%

6 Catalyst 0.00%

7 Binder resin (solid part) 27.06%

8 Pigment 36.00%

9 Solvent 1 0.09%

10 Solvent 2 13.45%

11 Solvent 3 9.59%

12 Solvent 4 13.09%

Total   100.00%

PAINT – RAW MATERIAL LEVEL

Thickener 0.478% Active Ingredient A 0.478

Flow aid 0.010% Propritary silicone compound 0.001Xylene 0.004

Active Ingredient C 0.050Adhesion promoter 0.150% Active Ingredient D 0.050

Proprietary solvent 0.050

Catalyst 1 0.040% Proprietary tin compound 0.010Xylene 0.030

Catalyst 2 0.038% Proprietary zinc compound 0.010Xylene 0.028

Catalyst X 0.460Acrylic monomer 1 4.100Acrylic monomer 2 4.200

Binder resin 36.800% Acrylic monomer 3 6.100Acrylic monomer 4 6.100Acrylic monomer 5 2.100Solvent 1 4.500Solvent 2 9.240

PAINT – SUBSTANCE LEVEL (1)

PAINT – SUBSTANCE LEVEL (2)

Titanium dioxide 32.400Pigment 36.000% Aluminium Hydroxide 1.400

Amorphous Silica 1.400Organic additives 0.800

Catalyst Y 0.050Catalyst Z 0.060Acrylic monomer 3 2.400

Pigment-dispersant resin 10.500% Acrylic monomer 6 3.500Acrylic monomer 7 0.400Acrylic monomer 8 0.600Solvent 1 2.590Solvent 3 0.900

Solvent 1 9.590% Solvent 1 9.590

Solvent 2 6.394% Solvent 2 6.394

> 30 CHEMICAL SUBSTANCES

REACH COMPLIANCE

THREE LEGS:

• SUBSTANCE

• SUPPLIER

• IDENTIFIED USE

SUPPLIER

• Manufacturer/Importer of Substance is responsible for REGISTRATION

• Most users of chemicals are “Downstream users”, according to REACH

• Your Supplier may not be the person responsible for Registration

• Requires communication up/down supply chain

REACH COMPLIANCE

IMPACT THROUGH THE SUPPLY CHAIN

ChemicalManufacturer

ChemicalManufacturer

Chemicalmanufacturer

ChemicalManufacturer

Raw MaterialSupplier

PaintManufacturer

Customer(Paint User)

MSDS

Recommended protection methods

Identified Use

Exposure data

REACH COMPLIANCE

REACH COMPLIANCE

THREE LEGS:

• SUBSTANCE

• SUPPLIER

• IDENTIFIED USE

IDENTIFIED USE• Identified Use must be included in the

registration

• Downstream user (e.g. PAINT) can only use the substance if his use is identified

• Requires communication up/down supply chain

• Identified Use not yet defined!(RIP 3.5 –

Dec07/Jan08)

REACH COMPLIANCE

MAJOR THREATS

• Increased price of raw materials – as REACH COST is passed on down the supply chain

• Substances which may not be supported by the supplier - REFORMULATION

• Substances of high risk that will require AUTHORISATION

- use in your factory- se by your customers

• Workload/cost of collating data through the supply chain – PAPERWORK

Registration of new Substances

Ag

ency

sta

r t- u

p

>1000tonnesCMR 1, 2 > 1 tR50/53 > 100t

100-1000 tonnes 1-100 tonnes

1 December 2010 1 June

2013

1 June 2018

1 June 2007

1 June 2008

1 December 2008

REACH - TIMELINE

Phase-in substances registration

Pre

-reg

istr

atio

n

SO WHAT SHOULD I DO?

AWARENESS:

• All key staff aware of REACH

• Impact on business understood

ANALYSIS:

• Number of materials used understood

• Suppliers position recorded

• Business impact understood

ACTION

• Product-specific actions (No change, Stop Sales, Re-formulate………….)

ACTIONS REQUIRED NOW (1):

RAW MATERIALS SOURCED IN EUROPE

• Catalogue all raw materials used in products you manufacture

• Identify the supplier for each raw material

• Contact suppliers – confirm:• pre-register • Register• include your identified use

ACTIONS REQUIRED NOW (2):

CONSIDER OTHER MATERIALS

• Products/Resins/Raw materials you import into Europe

• Substances you manufacture

• Ancillary chemicals (cleaning materials….)

ACTIONS REQUIRED NOW (3):

AUTHORISED SUBSTANCES

• Consider options:

• Reformulate

• Seek Authorisation (with supplier)

• Stop sales (from 2010……)

Examples of CMR 1&2

• Strontium Chromate / Zinc Chromate

• Lead pigments (colour pigments, lead silicate)

• Di-Octyl Phthalate

•Dibutyltin compounds (new classification)

• N-methylPyrrolidine (new classification)

ACTIONS REQUIRED NOW (4):

COMMUNICATION WITH CUSTOMERS

• Prepare to answer questions from your customers (continuity of supply…)

• Prepare to discuss “identified use”

• MSDS• New requirements from 1 June 2007

(Email address, Section 2 & 3 reversed)• Check and implement the changes

SUMMARY

• Know your formulations• Talk to your suppliers

• Anticipate questions from your customers

• COMMUNICATE!