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International Journal of Emerging Technology and Advanced Engineering Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011) 152 Analysis of Distribution Transformer Performance under Non-linear Balanced Load Conditions and Its Remedial Measures Sanjay A. Deokar 1 , Laxman M. Waghmare 2 1 Dnyanganga College of Engineering and Research, Pune University, Pune-411041 2 S.G.G.S., Institute of Engineering and Technology, Nanded- 431606 1 [email protected] 2 [email protected] AbstractIn recent years there has been very extensive use of power electronic devices, which result in harmonic proliferation in the power distribution system. In this paper, as per IEEE C 57.110 standards, procedure to calculate total loss in the distribution transformer under non-linear distortion environment is proposed. The power factor capacitor performance under non-linear load conditions is also analyzed. The relation of total current harmonic distortion in the distribution system with load power factor, transformer losses, efficiency and maximum current delivered is also analyzed. The mitigation methods are proposed to minimize the non-linear load impact on the distribution transformer performance. Instead of K-factor transformer approach, a passive harmonic filter method is developed based on higher savings in energy losses. The simulation studies, are performed using Math works MATLAB 7.0.1 for distribution system at 11/0.440 kV, 200 kVA distribution transformer under non-linear balanced load conditions. It is observed that the power factor capacitor bank acts as a source of harmonic under the non- linear load conditions in the presence of passive filters. KeywordsHarmonic Proliferation, k-Factor, Non-linear Load, Power Factor, Mitigation. I. INTRODUCTION The transformers are designed and manufactured to be used for non-linear load, at rated frequency and balanced supply voltage. The present design trend in electrical load devices is to increase energy efficiency with solid-state electronics. One of the major drawbacks of this trend is the injection of harmonics into the power systems. Almost all the utilities have expressed concern about overheating of oil immersed distribution transformers, which supply the non-linear loads. A transformer thermal response to sinusoidal loads is properly evaluated at the transformer design stage, but it’s actual response to non-linear loads should be estimated after proper evaluation of present load conditions[1].The increasing usage of non-linear loads on electrical power systems is causing greater concern for the possible loss of transformer life. Manufacturers of distribution transformers have developed a rating system called K- factor, a design which is capable of withstanding the effects of harmonic load currents. An application of this rating system to specify a transformer for a particular environment requires knowledge of the fundamental & harmonic load currents predicted. In almost all the cases, the field measurements are required to diagnose problems at a specific location, by analyzing load currents. Electrical insulation used in distribution transformers gets degraded when it is subjected to the thermal, electrical, environmental, mechanical and combined stresses during its operation. Electrical stresses are caused by voltage gradient. The average life expectancy of a transformer is decided by the average life of insulating materials. The steady-state power quality problem like harmonics and variation in frequency are responsible for accelerated aging of its insulating material. A transformer designed without considering all these issues will result into premature failure. In [2], a different method to calculate the impact of non-linear loads has been discussed. It also gives an overview of impact of nonlinear load on the distribution transformer winding losses. The standard K-factor transformer ratings and typical loads as well as its design guidelines are given in [3]. In [4], measurement methods for reactive power demand under non-linear loads have been presented. In [5], on line monitoring of all losses of both single and three-phase transformers has been investigated under a different percentage of load conditions.

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  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    152

    Analysis of Distribution Transformer Performance under

    Non-linear Balanced Load Conditions and Its Remedial Measures

    Sanjay A. Deokar1, Laxman M. Waghmare

    2

    1 Dnyanganga College of Engineering and Research, Pune University, Pune-411041

    2S.G.G.S., Institute of Engineering and Technology, Nanded- 431606

    [email protected]

    [email protected]

    Abstract In recent years there has been very extensive use of power electronic devices, which result in harmonic

    proliferation in the power distribution system. In this paper,

    as per IEEE C 57.110 standards, procedure to calculate total

    loss in the distribution transformer under non-linear

    distortion environment is proposed. The power factor

    capacitor performance under non-linear load conditions is

    also analyzed. The relation of total current harmonic

    distortion in the distribution system with load power factor,

    transformer losses, efficiency and maximum current

    delivered is also analyzed. The mitigation methods are

    proposed to minimize the non-linear load impact on the

    distribution transformer performance. Instead of K-factor

    transformer approach, a passive harmonic filter method is

    developed based on higher savings in energy losses. The

    simulation studies, are performed using Math works

    MATLAB 7.0.1 for distribution system at 11/0.440 kV, 200

    kVA distribution transformer under non-linear balanced

    load conditions. It is observed that the power factor

    capacitor bank acts as a source of harmonic under the non-

    linear load conditions in the presence of passive filters.

    Keywords Harmonic Proliferation, k-Factor, Non-linear Load, Power Factor, Mitigation.

    I. INTRODUCTION

    The transformers are designed and manufactured to be

    used for non-linear load, at rated frequency and balanced

    supply voltage. The present design trend in electrical load

    devices is to increase energy efficiency with solid-state

    electronics. One of the major drawbacks of this trend is

    the injection of harmonics into the power systems. Almost

    all the utilities have expressed concern about

    overheating of oil immersed distribution transformers,

    which supply the non-linear loads. A transformer thermal

    response to sinusoidal loads is properly evaluated at the

    transformer design stage, but its actual response to

    non-linear loads should be estimated after proper

    evaluation of present load conditions[1].The increasing

    usage of non-linear loads on electrical power systems is

    causing greater concern for the possible loss of

    transformer life. Manufacturers of distribution

    transformers have developed a rating system called K-

    factor, a design which is capable of withstanding the

    effects of harmonic load currents. An application of this

    rating system to specify a transformer for a particular

    environment requires knowledge of the fundamental &

    harmonic load currents predicted. In almost all the cases,

    the field measurements are required to diagnose problems

    at a specific location, by analyzing load currents.

    Electrical insulation used in distribution

    transformers gets degraded when it is subjected to the

    thermal, electrical, environmental, mechanical and

    combined stresses during its operation. Electrical

    stresses are caused by voltage gradient. The average life

    expectancy of a transformer is decided by the average life

    of insulating materials. The steady-state power quality

    problem like harmonics and variation in frequency are

    responsible for accelerated aging of its insulating

    material. A transformer designed without considering all

    these issues will result into premature failure. In [2], a

    different method to calculate the impact of non-linear

    loads has been discussed. It also gives an overview of

    impact of nonlinear load on the distribution

    transformer winding losses. The standard K-factor

    transformer ratings and typical loads as well as its design

    guidelines are given in [3]. In [4], measurement methods

    for reactive power demand under non-linear loads have

    been presented.

    In [5], on line monitoring of all losses of both single

    and three-phase transformers has been investigated under

    a different percentage of load conditions.

  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    153

    Harmonics and its impact on the power factor with

    their relation have been investigated in [6]. It also

    explains the important to the true power factor compared

    with displacement power factor under non-linear load.

    The transformer de-rating methods during non-linear load

    supply conditions are given in [7].In [8], transformer

    modeling under the non-linear load conditions is

    investigated and tested under non-linear load conditions.

    The measurement of the losses for estimation of the

    transformer de-rating and harmonic loss factor

    comparison has been discussed in [9]. The measurement

    of eddy current loss coefficient and de-rating of single

    phase transformers as well as comparison with K-factor

    has been presented in [10]. The transformer design and

    application considerations for non-sinusoidal load

    currents has been discussed in [11].The impact of non-

    linear loads on temperature rise of small oil filled

    distribution transformers has been analyzed in [13]. A dry

    type distribution transformer specifications and

    calculations of winding temperatures in distribution

    transformers under harmonic load conditions have been

    elaborated in [14], [15].Considering all these issues it is

    necessary to study and analyze the various effects of non-

    linear load on distribution transformers. The power factor

    during linear load condition is called displacement power

    factor and during non-linear load condition, it is called

    distorted power factor. If harmonic currents are

    introduced in the system, true or total power factor is

    always less than the displacement power factor. In this

    paper, a case study of 200kVA, 11kV/440V, 3-phase

    distribution transformer with balanced load nature is

    simulated using Math works MATLAB-7.0.1 for

    analyzing the impacts of non-linear loads. The relation

    between current harmonics in the distribution system and

    losses, efficiency, maximum current delivered, apparent

    power capacity of the distribution transformer has been

    analyzed and presented. The impact of ordinary power

    factor capacitor bank on total current harmonic distortion

    is also analyzed. A mitigation measures like K-rated

    transformers and application of passive filters are

    presented and results are compared with harmonic content

    base case. From this comparison, instead of K-factor

    transformer, passive filter method is recommended.

    II. LOSSES DURING NON-LINEAR LOADING OF DISTRIBUTION TRANSFORMER

    An easy way to comply with the conference paper

    formatting requirements is to use this document as a

    template and simply type your text into it.

    As per ANSI/IEEE C57.110-1986[7],[12], the

    transformer losses are mainly no-load loss (excitation

    loss); load loss (impedance loss); and total loss. This can

    be written by using following expression,

    LLOADCORETOTAL PPP (1)

    Where,

    TOTALP Total loss, COREP Core or No load loss and

    LLOADP Load loss

    The total load loss can be given as,

    LOSLLWECDCLLOAD PPRIP 2 (2)

    Where,

    LWECP is the winding eddy current loss and LOSLP is

    the other stray loss.

    Total stray losses include winding eddy current losses and

    structural part stray losses. These are given by the

    following expressions [4],

    PPPPP LLOADLOSLLWECSTRTotal (3)

    LWECSTRTotalLOSL PPP (4)

    The winding eddy current loss can be calculated using the

    following expression,

    STRTotalLWEC PP 33.0 (5)

    Losses during non- linear loading of a distribution

    transformer

    In modern power systems, the total harmonic voltage

    distortion )( vTHD is normally below 5% and the

    magnitudes of the voltage harmonic components are small

    compared to fundamental components(2% to

    3%).Therefore voltage harmonics effects are neglected.

    The current harmonics are more significant. These

    harmonic load current components cause additional losses

    in the winding and other structural parts. Hence total load

    losses under harmonics load condition can be given by the

    following expression,

    LOSLLWECCULLOAD PPPP (6)

    The harmonic component of load current increases the

    r.m.s. value of the load current and hence RIPCU2

    loss will be increased accordingly. LWECP is the winding

    eddy current loss due to the non-sinusoidal load current. It

    can be given as follows, 2

    max

    1

    2

    RT

    hh

    h

    RWECLWECI

    IhPP (7)

  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    154

    Where,

    RWECP is the rated eddy current loss under full load

    conditions, h is the harmonic order, hI is the r.m.s.

    current at harmonic order h and RTI is the rated

    fundamental current at full load conditions and rated

    frequency. The increased winding eddy current losses

    produced by a non-sinusoidal load current can cause

    excessive winding losses and hence abnormal temperature

    rise.LOSLP are the stray losses in the structural parts due

    to non-sinusoidal current. It can be calculated by the

    following expression,

    2max

    1

    8.0

    R

    hh

    h

    ROSLLOSLI

    IhPP (8)

    Where,

    ROSLP are the structural part stray losses under rated

    conditions. The factor 0.8 is accepted by IEEE after

    manufacturers verification. For oil filled transformers, these stray losses increase the oil temperature and thus the

    hot spot temperature. Total load losses in both oil cooled

    and dry type transformer under non-sinusoidal load

    condition with current harmonics are calculated by the

    following expression,

    8.0

    2max

    1

    2

    2max

    1

    2max

    1

    hI

    IP

    hI

    IP

    I

    IPP

    h

    h R

    h

    ROSL

    h

    h R

    h

    RWEC

    R

    hh

    h

    CULLOSD

    (9)

    III. DE-RATING OF DISTRIBUTION TRANSFORMER

    According to the IEEE dictionary, de-rating is defined

    as "the intentional reduction of the stress/strength ratio

    (e.g., real or apparent power) in the application of an item

    (e.g., transformer), usually for the purpose of reducing the

    occurrence of stress-related failure (e.g., reduction of

    lifetime of transformer due to increased temperature

    beyond the rated temperature)."Harmonic currents and

    voltages result in harmonic losses increasing the

    temperature rise. This rise beyond its rated value results in

    a reduction of lifetime.

    The distribution transformer must be de-rated under

    non-sinusoidal load conditions [1].The transformers de-

    rating can be performed using following methods: a)

    Direct loss measurement. b) Using K-Factor and c) Based

    on harmonic loss factor )( HLF .

    A. Distribution Transformer De-rating Based on K-Factor

    The impact of nonlinear loads on distribution

    transformers greatly depends on the nature and the

    harmonic spectrum caused by the nonlinear load, which is

    not considered by the manufacturers. The IEEE standard.

    C57.110-1998[7] introduced a term called the K-factor for

    rating a transformer as per their capability to handle load

    currents with significant harmonic contents .It is an

    alternate technique for transformer de-rating which

    considers load characteristics. It is a rating optionally

    applied to a transformer indicating its suitability for use

    with loads that draw non-sinusoidal currents. It is an

    index that determines the changes in conventional

    transformers must undergo so that they can dissipate heat

    due to additional iron and copper losses because of

    harmonic currents at rated power. Hence the K-factor can

    be written as,

    2

    1

    22max

    h

    h

    h

    h

    I

    hI

    K

    (10)

    This K-factor is only an indicative value. The main

    objective is to design and manufacture an oil filled

    distribution transformer which can operate for a specific

    K-factor value without loosing its expected life span.

    Therefore, the maximum amount of R.M.S. harmonic

    load current that the transformer can deliver is given by

    the following expression,

    )(1

    1max R

    REC

    RECL IkP

    PI

    (11)

    Where RI the fundamental rms current under is rated

    load conditions, RECLP is the eddy current loss to rated

    RI 2 loss in which I is the total rms current. The reduction in apparent power is given by the

    following expression,

    ..

    maxRe )(1up

    RmsRated

    RmslinearNon

    ductionKVA IV

    VP

    (12)

  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    155

    Where,

    RmslinearNonV the total rms is value of the secondary

    voltage including harmonics and RmsRatedV is the rated

    R.M.S. value of the secondary winding without

    harmonics.

    B. Distribution Transformer De-rating Based on FHL Factor

    As per IEEE Std. C57.110/D7-1998[7], this represents

    an alternative approach for assessing transformer

    capability supplying non-linear loads. Hence HLF Factor

    can be defined using following expression,

    max

    1

    2

    1

    max

    1

    2

    2

    1

    h

    h

    h

    h

    h

    h

    HL

    I

    I

    hI

    I

    F (13)

    The stray loss harmonic factor can be given as,

    max

    1

    2

    1

    max

    1

    8.0

    2

    1

    h

    h

    h

    h

    h

    h

    STRAYHL

    I

    I

    hI

    I

    F (14)

    Hence, the relation between K-factor and HLF is given

    as follows,

    HL

    R

    h

    h

    h

    FI

    I

    K

    2

    max

    1

    2

    (15)

    Therefore, the maximum amount of R.M.S. harmonic

    load current that the transformer can deliver is given as,

    ][][1max

    OSLSTRAYHLECLHL

    LLOAD

    PFPF

    PI

    (16)

    Under harmonic load condition, the new load loss can

    be calculated by the following expression,

    ]1[2 OSLSTRAYHLRECLHLLNEWLOAD PFPFIP (17)

    The reduction in the apparent power rating is given by

    the equation (12).

    IV. MODELING AND SIMULATION OF DISTRIBUTION TRANSFORMER

    A 200kVA three-phase distribution transformer is

    modeled and simulated using Matlab-7.01 for different

    load characteristics. All parameters when the transformer

    is tested at balanced linear full load were taken from

    Maharashtra State Electricity Distribution Company

    Limited (MSEDCL) manual. All these parameters are

    given in Table I.

    TABLE I

    ALL PARAMETERS AND LOSSES OF 200KVA TRANSFORMER WORKING

    AT FULL LOAD

    Parameters Rating

    KVA Rating 200 KVA

    Voltage Range 11KV/440V

    I1 10.5A

    I2 266.7A

    No load iron loss 500W

    Full Load Cu Loss at

    750C

    3000W

    R1 14.75

    R2 0.0062

    L1 0.003H

    L2 0.067mH

    Rc 728 k

    Lm 32105H

    A transformer is tested for the following load

    characteristics at full loads.

    A. Base Case of 200kVA Distribution Transformer with

    Linear Nature of Load at 0.8 P.F.

    In this case 200kVA distribution, transformer is

    loaded at its full capacity with non-linear load.

  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    156

    The single-line diagram of the simulated power system

    is shown in Fig.1 (a).Both primary and secondary full

    load currents, current THD, and total losses are

    calculated. It is matching with standard full load test data

    of the 200kVA distribution transformers with 15%

    tolerance given by distribution Company. Efficiency of

    the transformer under this case is 98.12% at 0.8 lagging

    power factor and current harmonics are below the IEEE

    standard.

    Linear Load

    Full load 200kVA

    p.f .=0.8lagging

    Capacitor

    bank

    67.41kVAR

    Non-Linear

    Load

    %THDi=28

    Passiv e

    Filters,5th,

    30kVAR/Phase

    7th and 15th

    onwards20kVAR/

    phase

    11/0.433kV

    200kVA

    R1=14.75ohm L

    1=0.003H

    R2=0.0062ohm L

    2=0.067H

    Rm

    =728kohm Lm

    =32105H

    Supply 11kV,

    f rom power utility

    S1 S4S3S2

    X/R=2.5

    BUS BAR

    Fig.1. A distribution transformer feeding a linear/non-linear full

    load; (a) The linear nature of load at 0.8 lagging p.f.; (b) The linear

    nature of load with 0.95 p.f. improvement using capacitor bank; (c)

    Non-linear nature of load without p.f. improvement with % THD

    =28%.; (d) The Non-linear nature of load with p.f. improvement (e)

    Non-linear nature of load with passive harmonic filters for p.f

    improvement and %THD mitigation.

    B. Base Case of 200kVA Distribution Transformer

    Feeding Linear Nature of Load with P.F. Improvement at

    0.95

    In this case, a transformer performance is checked

    when a capacitor bank of 67 47kVAR. is installed at the

    point of common coupling (PCC ) to improve power

    factor of 0.95 lagging without changing load nature.

    It is observed that the losses are reduced and hence

    efficiency is also improved about 98.24%.For the same

    load, current to be supplied by a transformer is reduced by

    16%. This arrangement is simulated in matlab-7.01 as

    shown in Fig.1 (b), and results are shown in Table I.

    V. A CASE OF 200KVA DISTRIBUTION TRANSFORMER FEEDING NON-LINEAR NATURE OF LOAD WITHOUT P.F.

    IMPROVEMENT

    In this case transformer, performance is checked

    without power factor improvement for non-linear load

    only in which load is adjusted at THDi=28.09% up to 35th

    harmonics level. From the simulation, it is observed that

    the losses are increased drastically, which results in

    efficiency at 96.60%. The transformer maximum current

    delivery capacity is reduced by 15% as compared to

    secondary full load current. The voltage profile is also

    reduced due to increased voltage drop in distribution

    lines. This arrangement is simulated and is shown in

    Fig.1(c). The current spectrum and its harmonic current

    level of a single phase are shown in Fig.2 (a) and (b)

    respectively. The results are shown in Table 2.

    0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1-400

    -300

    -200

    -100

    0

    100

    200

    300

    400

    Time (sec)

    'a'

    ph

    as

    e c

    urr

    en

    t(A

    )

    (a)

    0 5 10 15 20 25 30 35 400

    50

    100

    150

    200

    250

    300

    350

    400

    Harmonic order

    Am

    pli

    tud

    e o

    f c

    urr

    en

    t (A

    )

    (b)

    Fig.2. (a) Harmonic current spectrum of phase A ; (b)Current

    harmonic bar chart of phase A at non-linear full load without

    power factor improvement.

  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    157

    VI. A CASE OF 200KVA DISTRIBUTION TRANSFORMER FEEDING NON-LINEAR LAD WITH P.F.IMPROVEMENT

    In this case transformer, performance is checked with

    power factor improvement capacitor and non-linear load

    nature at full load. From the simulation results it is

    observed that the THDi is increased to 35.42%.It is also

    observed that the current harmonics are increased in each

    level compared to previous case. The losses are increased

    drastically results in efficiency reduction at 92.80%. For

    the same load distribution, line is overloaded by 4.5% and

    the load carrying capability of a transformer is reduced by

    30% compared to previous case. The transformer

    maximum current delivery capacity is reduced by 44% as

    compared to secondary full load current. The voltage

    profile is also disturbed due to increased voltage drop in

    distribution lines results in reduction in apparent power

    capacity. Here under non-sinusoidal load condition,

    power factor improvement is impossible with simple

    capacitor banks only. An ordinary capacitor bank also

    acts as a source of harmonics as current THD is increased.

    This arrangement is simulated and is shown in Fig.1(d).

    The current spectrum and harmonics level is shown in

    Fig.3(a)&(b) respectively.The results are shown in Table2

    0 0.02 0.04 0.06 0.08 0.1-600

    -400

    -200

    0

    200

    400

    600

    Time (sec)

    'a' p

    hase

    cur

    rent

    (A)

    (a)

    0 5 10 15 20 25 30 35 400

    50

    100

    150

    200

    250

    300

    350

    400

    Harmonic order

    Am

    plit

    ude o

    f curr

    ent (A

    )

    (b)

    Fig.3. (a) Harmonic current spectrum of phase A when distribution

    transformer is feeding non-linear full load with capacitor bank for

    p.f. improvement up to 0.95 lagging. (b) Current harmonic level bar

    chart of phase A when base case feeding non-linear full load with

    capacitor bank.

    TABLE II

    SIMULATION RESULTS OF 200KVATRANSFORMER TESTED AT

    DIFFERENT LOAD CHARACTERISTICS

    Load

    Characteris

    tics

    Base

    case

    (Total

    Linear

    nature

    of

    Load)

    Base

    Case+

    Capacitor

    Banks for

    P.F.

    improvem

    ents

    Total Non-

    Linear

    Load

    without

    ....P.F

    ....

    improveme

    nt

    Non-

    linear

    Load+

    P.F.

    Capacit

    or.

    I1 10.3Am

    p

    8.67Amp 10.3Amp 9.38

    Amp

    I2 266.6A

    mp

    218.4Amp 261.5Amp 273.5

    Amp

    Total Load

    Losses

    3714.9

    Watts

    2852.9

    Watts

    5622.5

    Watts

    12347

    Watts

    THDi

  • International Journal of Emerging Technology and Advanced Engineering

    Website: www.ijetae.com (ISSN 2250-2459, Volume 1, Issue 2, December 2011)

    158

    VII. POWER FACTOR UNDER NON-LINEAR LOAD ENVIRONMENT

    Under the harmonic load conditions, total harmonic

    distortion or distortion factor is used for its level

    measurement. It is the ratio of the rms value of the

    harmonics (voltage or current) above fundamental to the

    rms value of the fundamental. It can be given by the

    following expression,

    100

    100

    1

    2

    2

    1

    2

    2

    max

    max

    I

    I

    THD

    OR

    V

    V

    THD

    h

    h

    h

    I

    h

    h

    h

    V

    (18)

    Hence, correct form of true power factor under linear

    and non-linear load environments is given by the

    following expression,

    2

    2

    )100(1

    1

    )100(1

    1

    I

    Vfunfun

    Avg

    PF

    THD

    THDIV

    PTRUE

    (19)

    Normally in most of harmonic load cases, average

    power variations are negligible and voltage total harmonic

    distortion is also less than 5%, hence it is also

    neglected[1],[6].By considering these assumptions the

    approximate equation for true power factor is given as,

    PFPF

    Ifunfun

    fun

    PF

    DistortionntDisplaceme

    THDIV

    PTRUE

    2)100(1

    1

    (20)

    Where,

    Pfun, Vfun and Ifun are the fundamental power, voltage

    and currents.

    Since displacement power factor is always less than

    unity, hence true power factor is always less than the

    distorted power factor. The true power factor variation

    under different non-linear load conditions is depicted

    Table II and Table III respectively. It is seen that the

    harmonic loads, especially current harmonic content has a

    significant impact on the true power factor and the

    transformer efficiency. The true or total power factor

    variations with current total harmonic distortions are

    plotted in Fig.6.

    VIII. MITIGATION MEASURES

    A. Harmonic filter design-A shunt passive filters

    It can be seen that the shunt capacitor acts as a source

    of harmonics when load nature is non-linear. With

    incorporation of the power factor capacitor, total current

    harmonic distortion level is increased from 28.09% to

    35.52%. It is important to note that just by adding a shunt

    capacitor poor distortion power factor cant be compensated. The displacement power factor can be

    improved with shunt capacitors. Here existing power

    factor capacitor is removed, and it is converted into

    harmonic passive filter. A single tuned band pass passive

    filter for 5th

    and 7th

    harmonic level and high-pass filter

    from 15th

    harmonic onwards are designed and simulated

    for 28.09 % of current THD. Harmonic filters are

    designed to be capacitive at fundamental frequency, so

    that they are also used for producing reactive power

    required by non-linear loads and for power factor

    correction. High-pass filters, which are used to filter high-

    order harmonics and cover a wide range of frequencies. A

    shunt filter is said to be tuned to the frequency which

    makes its inductive and capacitive reactances equal. Three-phase harmonic filter are shunt elements that are

    used in power systems for decreasing both current and

    voltage distortion as well as for power factor correction.

    The high-pass filter is a single-tuned filter where the L

    and R elements are connected in parallel instead of series.

    This connection results in a wide-band filter having

    impedance at high frequencies limited by the resistance R.

    The quality factor is adjusted according to the harmonic

    order which determines the sharpness of tuning. It is

    observed that the harmonic filters reduce the THD of the

    current injected in the system from 28.09% to 4.8% which

    is bellow IEEE standard [9]. The total 70 KVAR is

    adjusted as per the following configuration: 30 KVAR

    low-pass filter tuned to the 5th

    harmonic with quality

    factor of 2 and 20 KVAR low-pass filter tuned to the 7th

    harmonic with quality factor of 20 as well as 20 KVAR

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    159

    high-pass filter tuned to 15th

    harmonics onward. The total

    load losses are reduced by 44% compared to 28.09% of

    THDi case and 74.5% compared to 35.52% of THDi case.

    The corresponding simulation results are shown in Table

    3. From the table, it observed that the transformer

    maximum current delivery capacity is close to be rated

    current capacity and efficiency at full load is 98.37%. The

    current spectrum and current harmonic bar chart of phase

    A is shown in Fig. 4 (a) and (b) respectively.

    TABLE III

    SIMULATION RESULTS OF 200KVA TRANSFORMER TESTEDWHEN

    PASSIVE FILTERS ARE TESTED

    Load Characteristics Non-linear Loads+

    Passive Filters

    Total Load losses 3143 Watts

    THDi 1.1432%

    Imax 264.00 Amp

    K-rating 1.1432

    % Efficiency 98.37%

    Total Power Factor 0.95 lagging

    Reduction in kVA capacity 0.97%

    0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1-400

    -300

    -200

    -100

    0

    100

    200

    300

    400

    Time (sec)

    a p

    ha

    se

    Cu

    rre

    nt

    (Am

    p)

    (a)

    0 5 10 15 20 25 30 35 400

    50

    100

    150

    200

    250

    300

    350

    400

    Harmonic order

    Am

    plitu

    de

    of

    Cu

    rre

    nt

    (Am

    p)

    (b)

    Fig.4. (a) Harmonic current spectrum of phase A; (b) Current

    harmonic level bar chart of phase A at non-linear full load with

    passive filters.

    B. Transformer De-rating using K-Factor and FHL

    Factor

    If the filters are not installed then transformer de-

    rating using K-factor and FHL factor can be implemented.

    Some of the changes in the design of K-rated transformers

    are given below:

    1) Optimum increase in the delta connected primary

    winding conductor size which can tolerate the circulating

    triplen harmonics.

    2) Core design flux density should be minimum to

    protect against voltage distortion.

    3) Multiple and transposed secondary winding

    conductor to reduce resistance to avoid heating due to

    skin effect from high frequency currents. These design

    factors can improve the thermal dissipation to minimize

    the additional losses.

    4) Heavier conductors and transposition of winding

    conductor to reduce magnetic losses.

    5) Electrostatic shielding between primary and

    secondary winding to reduce eddy current losses and

    heating.

    60 Double sized neutral conductor to protect against

    triplen harmonics.

    As per reference [2], the standard K-factor transformer

    ratings for specific loads are given in Table IV.

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    160

    TABLE IV

    TRANASFORMER K-RATINGS

    Type of Loads K-factor

    Incandescent lighting Electric resistance heating,

    Motors, Control transformers without solid state

    controllers.

    K-1

    Electric discharge lighting UPS, Induction heating

    equipment, Welders, PLCs.

    K-4

    Telecommunication Equipments, UPS without

    filtering, General health care and classrooms of

    schools, Various testing equipments.

    K-13

    Mainframe computer loads, Moters with VFDs,

    Health care equipments in critical care areas and

    operating rooms of hospitals.

    K-20

    Multi-wire receptacle circuits in industrial

    ,medical, educational laboratories etc.

    K-30

    Loads producing high order harmonics K-40

    The calculations shown in Table I and Table II, it can

    be observed that the K-factor rating increases with total

    current harmonic distortion. The relation between K-

    factor and THDi is shown in Fig.5, as given below.

    %THDi

    K-FACTOR

    4 13 20 401

    10

    20

    30

    40

    50

    Fig.5. Relation between K-Factor and THDi.

    Power factor capacitor contributes for increase in total

    current harmonic distortion level with non-linear load. It

    alone doesnt helpful for improving total power factor but can improve displacement power factor. This relation is

    plotted in Fig 6.

    Total pf

    %THDi20 40 60

    1

    80 180160140120100

    0.9

    0.8

    0.7

    0.6

    0.5

    0

    Fig.6. Relation between total power factor and THDi.

    The maximum current delivered by the transformer is

    inversely proportional to the total current harmonic

    distortion. Transformer KVA capacity also reduced with

    current harmonic level. When total current harmonic

    distortion level is 28.09%, K-13 rating and for

    THDi=35.52%, K-20 rating transformer is recommended.

    When passive filters are used, the K-factor is reduced to

    K-1.Other mitigation measures suggested are given

    below:

    1) If the filters are not installed then transformer de-

    rating using K-factor and FHL factor can be implemented.

    2) Use energy efficient transformers to control

    temperature rise and losses. It will extend the life of

    transformer.

    3) Design of proper sizing of distribution transformer

    neutral conductor.

    4) Use of Star-delta connected transformer to block

    triplen harmonics.

    IX. CONCLUSIONS

    A three -phase distribution transformer was simulated

    for critical analysis under balanced non-linear load. It was

    shown that the THDi has a significant impact on the

    transformer efficiency as compared with linear nature of

    the load. It is observed that power factor, KVA capacity

    and transformer efficiency decreases with non-linear load.

    It is also shown that the power factor capacitors act as a

    source of harmonics during non-linear loading. The K-

    factor de-rating of the distribution transformer increases

    with an increase in % THDi. If the load THDi is increased

    in such a way that the load K-factor greater than the rated

    K-factor, then the transformer cant be operated at its full KVA capacity, and hence it would require de-rating.

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    161

    From this analysis, it is concluded that as compared to

    K-factor transformer, a passive filter technique is

    effective for harmonic mitigation and power factor

    improvement. When ever the passive filter is used the

    transformer apparent power capacity and distribution line

    loading capability can be improved for the same nature of

    load. With the implementation of passive filters, there is

    significant reduction in the energy losses. In case of

    unbalanced non-linear load, an active filter can be used to

    improve the power system performance.

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