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√

1

Ø317.47

Ø317.46

Ø317.46

Ø317.46

-

21,3

1

Ø317.62

Ø317.62

Ø317.61

Ø317.60

DANIEL SETIAWAN -

October 22th

, 2013 - -

ISSUED BY : PUMP MODEL :

REVISION/DATE :INSPECTION DATA SHEET

S/O NO. :

N/A 00284

FINAL INSPECTION

INSPECTION DATE PUMP TYPE : S/N : REF. NO :

CUSTOMER : JDE NO :

PT. PJB PAITONN/A

MATERIAL/ITEM CHECK :

MANUFACTURE : Journal shaft, seal wear

ring, bearingABB CE Pulverizer

N/A


Unit : mm

CUSTOMER : JDE NO :

RECEIVED INSPECTION

Ø419.97

Ø420.05

Ø419.95

RECEIVED SIZE

Ø317.61

Ø317.62

Ø317.62

Ø317.46

Ø317.46

Ø420.03

Ø419.96

Ø317.61

Ø317.62

PT. PJB PAITON

B - B

C - C

ØA ØB

2Position

Ø317.47

Ø317.46

21

Ø419.88

D - D

PositionØC

Ø317.45

Ø317.46

Ø419.95

ØD

2

A - A

B - B

Ø317.46

Ø317.47

25,3

-

C - C

D - D

Ø317.45A - A

B - B

C - C

Ø317.47

Ø317.46

Ø317.46

2

Ø317.62

Ø317.61

Ø317.63

Ø317.62

Ø419.87

1

2

Ø317.61

26.1

172

32.5

ØE

1Position

A - A

D - D

Ø317.62

Thickness (µm) - -

October 22 th, 2013October 22th, 2013

Thickness (µm)

Hardness (HRC)

110

Hardness (HRC) 22.4 21.7

Inspected Approved

Ø317.62

ØB

ØC

ØD

ØA

1 2

1 2 1 2

A

A

B

C

D

B D

CØE1 21 2

√

1 2 1 2 1 2

Ø317.47 Ø317.45 Ø317.62 Ø317.62 0.15 loose 0.17 loose Over loose




1 2 1 2 1 2





: - ØA was deep scratched

- ØB and ØC was scratched

- ØD and ØE was out of service

: - Rebuild by hard chrome plating or ceramic coating at ØA

- Rebuild by hard chrome plating or welding at ØB and ØC

- Replace old bearing with new bearing

Inspected Approved

Daniel S Tirta B

MANUFACTURE : Journal shaft, seal wear

ring, bearingABB CE Pulverizer

S/O NO. :

N/A 00284


REVISION/DATE :

Unit : mm

October 22th

, 2013 - -

ISSUED BY :

October 22 th, 2013

ØE

0.01 tight-0.05 tight

October 22 th, 2013

- FINAL INSPECTION

C - C

Position

Remarks

Recommendation

A - A

B - B

C - C

D - D

Position

Received Size

A - A

B - B

PUMP MODEL :

DANIEL SETIAWAN

INSPECTION DATA SHEET

D - D

RECEIVED INSPECTION

ØB ØD

Received Size

Recommended FitsReceived Fits

RemarkØC

Recommended Fits

INTERFERENCE FIT

Received FitsRemark

0.01 tight-0.05 tight

CUSTOMER : JDE NO :

PT. PJB PAITONN/A


MANUFACTURE :GRINDING ROLL

ABB CE Pulverizer

ØB

ØC

ØD

ØA

1 2

1 2 1 2

A

A

B

C

D

B D

CØE1 21 2

√

Hardness (HRC)

37 20 15 12 20 25 37

58 56 54 53 55 56 55

52 52 47 56 42 46 47

31 39 15 42 38 34 35

The area no 2 was worn out & found 2 areas were damage at area no 1

Recommendation :

1498.10 1405.20


S/O NO. :

N/A 00284


B - B

November 29th

, 2013 - -

ISSUED BY : PUMP MODEL : RECEIVED INSPECTION

DANIEL SETIAWAN - FINAL INSPECTION

RECEIVED SIZEUnit : mm

1496.90

A - A

1405.60

4

A - A

B - B

1496.50 1405.25

1405.35

C - C

D - D

Inspected Approved


S/O NO. :

N/A 00284



MANUFACTURE :JOURNAL HOUSING

ABB CE Pulverizer

November 29 th, 2013 November 29 th, 2013

POSITION 1 2 3

CUSTOMER : JDE NO :

PT. PJB PAITONN/A

1497.60

1415.70

1415.10

1416.50

1411.99

1429.65

1431.80

1428.60

1429.50

D - D

POSITION 1 2 3 4

C - C

12

57

55

37

Remarks :

Gouging area all existing hardfacing and rebuild gouging area with new

hardfacing welding

1

2

4

3

D

A

B

C

D

A

B

C

√

1 2 1 2 1 2

Ø622.32 Ø622.32 Ø622.27 Ø622.25 0.05 tight 0.07 tight Meet fits




1 2 1 2 1 2

Ø622.32 Ø622.32 Ø622.28 Ø622.27 0.04tight 0.05 tight Meet fits

Ø622.34 Ø622.34 Ø622.26 Ø622.25 0.08tight 0.09 tight Meet fits



Inspected Approved

C - C

D - D

A - A

0.05 tight - 0.10 tightB - B

Received FitsRemarkØA2 ØB2


INTERFERENCE FITUnit : mm

December 04th, 2013 - -


December 04th, 2013 December 04th, 2013

ØB1

A - A

0.04 tight - 0.10 tightB - B

C - C

D - D

Position

Received Size

Recommended Fits

ØA1Position

Received Size

Recommended FitsReceived Fits

Remark

CUSTOMER : JDE NO :

PT. PJB PAITONN/A


MANUFACTURE : GRINDING ROLL,

JOURNAL HOUSINGABB CE Pulverizer


S/O NO. :

N/A 00284



CAP BEARING 1

CAP BEARING 2

ØA1

ØA2

ØB1

ØB2

1

2

1

2

1

2

1

2

D

A

B

C

D

A

B

C

√

1 2 3 1 2 3 4

A - A Ø1181.16 Ø1181.17 Ø1181.19 Ø1181.75 Ø1181.76 Ø1181.52 Ø1181.52

B - B Ø1181.16 Ø1181.18 Ø1181.19 Ø1181.75 Ø1181.75 Ø1181.38 Ø1181.40

C -C Ø1181.17 Ø1181.17 Ø1181.17 Ø1181.79 Ø1181.77 Ø1181.40 Ø1181.45

D - D Ø1181.18 Ø1181.19 Ø1181.19 Ø1181.76 Ø1181.77 Ø1181.45 Ø1181.44

√



RECEIVED SIZEUnit : mm

Inspected Approved

Ø1181.19






GRINDING ROLL,

JOURNAL HOUSINGABB CE Pulverizer


S/O NO. :

N/A 00284

Received size

POSITION

Ø1181.20

ØA

4

Received size

MANUFACTURE :

Ø1181.20

Ø1181.20

ØB1 ØB2

CUSTOMER : JDE NO :

PT. PJB PAITONN/A


3 4

ØA

ØB1

1 2 3 4

1 2

ØB2

A A

B

C

D BD

C

1 2 1 2 1 2

A - A Ø1181.16 Ø1181.17 Ø1181.75 Ø1181.76 0.59 tight 0.59 tight

B - B Ø1181.16 Ø1181.18 Ø1181.75 Ø1181.75 0.59 tight 0.59 tight

C - C Ø1181.17 Ø1181.17 Ø1181.79 Ø1181.77 0.52 tight 0.60 tight

D - D Ø1181.18 Ø1181.19 Ø1181.76 Ø1181.77 0.58 tight 0.59 tight

3 4 3 4 3 4

A - A Ø1181.19 Ø1181.20 Ø1181.52 Ø1181.52 0.33 tight 0.32 tight

B - B Ø1181.19 Ø1181.19 Ø1181.38 Ø1181.40 0.19 tight 0.21 tight

C - C Ø1181.17 Ø1181.20 Ø1181.40 Ø1181.45 0.23 tight 0.25 tight

D - D Ø1181.19 Ø1181.20 Ø1181.45 Ø1181.44 0.26 tight 0.24 tight

INTERFERENCE FITUnit : mm

Approved

ØB2


Inspected

POSITION ØA

POSITION

Received fitsReceived size

ØB1

Received sizeReceived fits

ØA

3 4

ØA

ØB1

1 2 3 4

1 2

ØB2

A A

B

C

D BD

C

Position 1 2 2

1 2 1 2

A - A

B - B

D - D

Thickness (µm)

Hardness (HRC) 26.1 32.5 21,3 25,3

The area no 2 was worn out & found 2 areas were damage at area no 1

Recommendation :

Approved

October 22th, 2013 October 22 th, 2013

Inspected

Remarks :

Gouging area all existing hardfacing and rebuild gouging area with new

hardfacing welding

1 2 1 2

Ø317.47 Ø317.45 Ø317.62 Ø317.62

Ø317.46 Ø317.46 Ø317.62 Ø317.61

Ø317.46 Ø317.47 Ø317.61 Ø317.63

Ø317.46 Ø317.46 Ø317.60 Ø317.62

1 2 1 2

Ø317.45 Ø317.46 Ø317.62 Ø317.61

Ø317.46 Ø317.47 Ø317.61 Ø317.62

Ø317.47 Ø317.46 Ø317.62 Ø317.62

Ø317.46 Ø317.46 Ø317.62 Ø317.61

Position

Received Size

ØB ØD

A - A

B - B

C - C

D - D

Position

Received Size

ØC ØE

A - A

B - B

C - C

D - D

1

Ø317.47

Ø317.46

Ø317.46

Ø317.46

PositionØA ØB

1 2 2

A - A Ø419.88 Ø419.87 Ø317.45

B - B Ø419.97 Ø419.95 Ø317.46

C - C Ø420.05 Ø420.03 Ø317.47

D - D Ø419.95 Ø419.96 Ø317.46

ØA

ØB1

1

2

3

4

1234

1234

ØB2

A

A

B

C

D

B D

C

1 2 1 1 2

A - A Ø1181.16 Ø1181.17 Ø1181.19

B - B Ø1181.16 Ø1181.18 Ø1181.19

C -C Ø1181.17 Ø1181.17 Ø1181.17

D - D Ø1181.18 Ø1181.19 Ø1181.19

3 4 3 1 2

A - A Ø1181.16 Ø1181.17 Ø1181.19

B - B Ø1181.16 Ø1181.18 Ø1181.19

C -C Ø1181.17 Ø1181.17 Ø1181.17

D - D Ø1181.18 Ø1181.19 Ø1181.19

Ø1181.20

POSITIO

N

Received size

2

Ø1181.20

Ø1181.19

Ø1181.20

ØB2

ØA ØB1Received fits

POSITIO

N

Received sizeReceived fits

Ø1181.20

Ø1181.20

4

Ø1181.20

Ø1181.19

ØA

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