idle free systems, inc. - idlefreetechnology.com · reference ifs part # description quantity 1...

Idle Free Systems, Inc. Parts Book

#64001 Part numbers for IFS Parts & Kits

#64001 REV D

Page Description 1 APU Base + Cover 3 APU, DC Cables, 3.6 systems only 5 APU, DC Cables, 3.7 systems only 7 Condensing Unit for APU, HVAC, & Compact, 3.6 systems only 11 Condensing Unit for APU, HVAC, & Compact, 3.7 systems only

13 HVAC Unit 15 Compact APU 17 In Frame Battery Box 19 Frame Mount Battery Box 21 Water Heater 24 APU Harness, Compressor 25 APU Harness, 3.6 systems only 26 APU Harness, 3.7 systems only

27 ReeferLink, Gen 1 29 ReeferLink XD, Truck 31 ReeferLink XD, Trailer 32 APU Frame Mount Options 33 UBB 37 Evaporator 39 Installation Box 41 Water Heater installation Box 43 Shore Power Kits 44 Exhaust Kit, + KW water valve + Evaporator kits 45 Offset Kit, HVAC Harness, Evaporator Mount

IFS Parts Book

Table of Contents

APU Base + Cover

1

2

3

4

5

5

7

8

9

10

11

12

13

13

15

14

16

17

18

19

20

22

23

25 24

6

21

20

3.6 & 3.7 systems

1

Reference IFS Part # Description Quantity

1 11001 Chassis, APU, 1

2 25603 Plug, Panel, .875" 6

3 33014 Connector, Panel Cam-Lock, Red 1

4 33013 Connector, Panel Cam-Lock, Green 1

5 33015 Connector, Panel Cam-Lock, Black 2

6 31001 Bracket, Battery Hold Down 1

7 21701 Cap Screw, G5, 5/16” – 18 X 9-1/2” 5

8 23359 Washer, SAE, Hardened, 5/16" 5

9 13003 Plate, APU, Bulkhead 1

10 22828 Screw, Self-Drilling, #12-14 X 3/4" 3

11 25602 Grommet, 1.375" x .125" 2

12 25605 Diaphragm Grommet, 1.25" X .094" 1

13 26004 Handle, Snap-in, 0.085” 3

14 65004 Decal, APU, IFS Logo, 7” 1

15 13002 Cover, APU Rear 1

16 13001 Cover, APU Front 1

17 35001 Battery, Trojan OverDrive AGM 4

18 23108 Battery Nut, 3/8” X 16, (2 per battery) 8

19 26003 Draw Latch, T-Handle 6

20 26003 Hardware, Draw Latch -

21 34004 Fan, Spal, 9”, Condenser fan 1

22 31005 Feet, Mounting, Spal fan 4

23 24215 Cable Clamp, Vinyl Coated, 1/2" 1

24 23928 Flange Nut, Stainless, Serrated, 1/4"-20 5

25 33076 Connector Kit, Condenser Fan, Female 1

Reference List APU Base APU Base + Cover

KIT

3.6 & 3.7 systems

2

APU

TRUCK

DC Panel Mount, UBB connection point, located in the truck’s bunk, under the bed.

The DC Panel Mounts are located on the side of the APU,

under the truck’s frame

APU DC Cables BA600

8

9

10

18

3

4

6

23 22

RED

BLACK

GREEN

14 13

19

15

20

11

7

12

2

1

16

17

17

21

3.6 systems only

3

APU DC Cables Reference IFS Part # Description Quantity

1 32039 Cable, Battery Positive Interconnect (Red) 3 2 32040 Cable, Battery Negative Interconnect (Black) 3 3 32047 Cable, AGM Power to Separator 1 4 32048 Cable, Separator to Fuse 1 5 32049 Cable, Fuse to Red Bulkhead 1 6 32050 Cable, Separator to Green Bulkhead 1 7 32051 Cable, AGM Ground to Black Bulkhead 2 8 32041 Cable, OEM Power to Fuse 1 9 32042 Cable, Fuse to APU, “Green” 1

10 33016 Connector, Cam-Lock, Green 1 11 32044 Cable, OEM Ground to APU. “Black” 1 12 33018 Connector, Cam-Lock, Black 2 13 32043 Cable, UBB to APU, “Red” 1 14 33017 Connector, Cam-Lock, Red 1 15 32045 Cable, APU Ground to UBB Ground “Black” 1 16 35001 Battery, Trojan Overdrive AGM 4 17 36001 Holder, AGM Fuse 2 18 35004 Separator, 200 AMP 1 19 33009 Bulkhead, 3/8" Stud, Red 1 20 33008 Bulkhead, 3/8" Stud, Black 2 21 33015 Connector, Panel Cam-Lock, Black 2 22 33014 Connector, Panel Cam-Lock, Red 1 23 33013 Connector, Panel Cam-Lock, Green 1

APU DC Cables, BA600

3.6 systems only

4

APU

TRUCK

DC Panel Mount, UBB connection point, located in the truck’s bunk, under the bed.

The DC Panel Mounts are located on the side of the APU,

under the truck’s frame

APU DC Cables BA600

8

9

10

18

3

4

6

5

23 22

RED

BLACK

GREEN

14 13

19

15

20

11

7

12

2

16

17

17

21

3.7 systems only

Single Cable Gang assembly

5

APU DC Cables Reference IFS Part # Description Quantity

2 32040 Cable, Battery Negative Interconnect (Black) 3 3 32062 Cable, Battery Positive Gang 1 4 32048 Cable, Separator to Fuse 1 5 32049 Cable, Fuse to Red Bulkhead 1 6 32050 Cable, Separator to Green Bulkhead 1 7 32051 Cable, AGM Ground to Black Bulkhead 2 8 32041 Cable, OEM Power to Fuse 1 9 32042 Cable, Fuse to APU, “Green” 1

10 33016 Connector, Cam-Lock, Green 1 11 32044 Cable, OEM Ground to APU. “Black” 1 12 33018 Connector, Cam-Lock, Black 2 13 32043 Cable, UBB to APU, “Red” 1 14 33017 Connector, Cam-Lock, Red 1 15 32045 Cable, APU Ground to UBB Ground “Black” 1 16 35001 Battery, Trojan Overdrive AGM 4 17 36001 Holder, AGM Fuse 2 18 35004 Separator, 200 AMP 1 19 33009 Bulkhead, 3/8" Stud, Red 1 20 33008 Bulkhead, 3/8" Stud, Black 2 21 33015 Connector, Panel Cam-Lock, Black 2 22 33014 Connector, Panel Cam-Lock, Red 1 23 33013 Connector, Panel Cam-Lock, Green 1

APU DC Cables, BA600

3.7 systems only

6

Condensing Unit for APU, HVAC, & Compact (SlimLine)

1

2

8

29

31

11

12

13

10

27A

26 17

18

19

20

21 22

23

20

21

22

24

25

17

28

3

4

5

7

6

33

9

30

21 22

32

43 37

35

36

34

18

33

15

14

44

45

46

48

47

49

50

18

38

41

39

40 42

17

18

50

49

51 Kit #59010 (3 of each)

52 Kit #51021

16

6A

(See Page)

3.6 systems only

This Kit replaces the hard compressor feet with softer feet.

7

Reference IFS Part # Quantity Description

1 31022 Frame, Aluminum, Condensing Unit 1

2 34001 Compressor, Tecumseh 1

3 31023 Carriage bolt, Compressor mount, 5/16 X 2 1/2" 3

4 23309 Washer, Fender, 5/16” 6

5 24006 Harder Mounting Feet, Compressor, Steel Bushing 3

6 59003 Harder Mounting Feet, Compressor, Bottom 3

6A 59004 Harder Mounting Feet, Compressor, Top 3

7 23259 Nylock Nut, 5/16"-18 3

8 52300 Accumulator, Frost Free, 6" 1

9 23108 Flange Nut 3/8” X 16 1

10 37014 Relay, 120VAC Sealed SPST 1

11 52007 Coil, Condenser 1

12 51001 Shroud, Condenser Coil 1

13 25501 Gasket, Shroud, Condenser Coil 1

14 24510 Damper, Male-Male, 1" x 3/4", 1/4"-20 x 3/4 1

15 51017 Bracket Angle, Compressor side, top mount 1

16 31018 Band, Compressor Support, Tecumseh 1

16 31025 Band, Compressor Support, Panasonic 1 17 21804 Flange Screw, Serrated, 1/4"-20 x 3/4" 6

18 23258 Nut, Nylon Lock, 1/4"-20 7

19 34006 Run Capacitor, Tecumseh, 85PR240F37 1

20 24210 Clamp, Start Capacitor Mount, 1 ¾” 3

21 21798 Flange Screw, Serrated, #10-24 x 3/4" 3

22 23256 Nut, Nylon Lock, #10-24 3

23 34009 Start Capacitor, ICM 1

24 36001 Fuse Holder, Inverter 1

25 36129 Fuse, ANL 250, Inverter 1

26 35004 Battery Separator 1

27A See Page 21 Water Heater Break-out (See Page 21) -

28 22829 Screw, self-thread, ¼”, 1” 3

29 53301 Receiver/Dryer, 6" 1

30 53302 Clamp, 2 3/4", Drier mount, P Clip 2

31 37015 HI/LOW Pressure Switch 1

32 22202 Screw, Truss Machine, #10-32 x 1/2" 4

33 22809 Screw, Self-Drilling, #8-18 x 1/2" 8

34 55003 Freon Hose Set, Compressor (OUT) to Condenser (TOP) 1

35 55004 Freon Hose Set, Condenser (BOTTOM) to Accumulator 1

36 55005 Freon Hose Set, Accumulator to Drier (IN) 1

37 55002 Freon Hose Set, Accumulator to Compressor (IN) 1

38 55006 Freon Hose Set, Drier (OUT) to (High Pressure) External Port 1

Condensing Unit Parts 3.6 systems only

8

Condensing Unit Parts

1

2

8

29

31

11

12

13

10

27A

26 17

18

19

20

21 22

23

20

21

22

24

25

17

28

3

4

5

7

6

33

9

30

21 22

32

43 37

35

36

34

18

33

15

14

44

45

46

48

47

49

50

18

38

41

39

40 42

17

18

50

49

51 Kit #31017 (3 of each)

52 Kit #51021

16

3.6 systems only

9

Reference List, APU, Top Portion

Reference IFS Part # Description Quantity 39 54004 Service Port Schrader Valve, High pressure, 134A 1 40 54207 Quick Connect, Male, #6 1 41 55001 Hose, Refrigerant, Low Side Quick Disconnect to Accumulator 1 42 54001 Service Port Schrader Valve, Low pressure, 134A 1 43 54202 Quick Connect, Male, #8 1 44 42004 Fuel Pump 1 45 42011 P Clip, 1 ½”, “35”, Fuel Pump Mount 1 46 42002 Fuel Filter 1 47 43591 Fuel Line Junction Connector, 90 degree 1 48 24101 Clamp, Fuel Line, 10mm 10 49 43523 Fuel Connector, 4.5mm X 50mm 4 50 43001 Fuel Line, 5mm x 15' Bulk 51 59010 Compressor Isolator Kit 1 52 51021 Compressor Top Bracket Kit 1

3.6 systems only

10

Condensing Unit, 3.7, parts breakdown, 3.7 systems only

1

2

4

18

6

7

8

27A

17

14 15

16

3

29 23

21

22

20

10

9

30

31

33

32

34

35

24

27

25

26 28

35

34

3 Kit #59010

36 Kit #51021

11

(See Page 21)

5

13

19

11

# Part # Description QTY # Part # Description QTY

1 31022 Frame, Aluminum, Condensing Unit 1 25 54004 Service Port Schrader Valve, High pressure, 134A 1

2 34001 Compressor, Tecumseh 1 26 54207 Quick Connect, Male, #6 1

3 59010 Soft Mounting Feet Compressor, Steel Bushing (3 Pack) 3 27 55001 Hose, Refrigerant, Low Side Quick Disconnect to

1

4 52300 Accumulator, Frost Free, 6" 1 27A See Page 21 Water Heater Break-out (See Page 21 )

5 37028 Pressure switch, condenser fan control 1 28 54001 Service Port Schrader Valve, Low pressure, 134A 1

6 52007 Coil, Condenser 1 29 54202 Quick Connect, Male, #8 1

7 51001 Shroud, Condenser Coil 1 30 42004 Fuel Pump 1

8 25501 Gasket, Shroud, Condenser Coil 1 31 42002 Fuel Filter 1

9 24510 Damper, Male-Male, 1" x 3/4", 1/4"-20 x 3/4 1 32 43591 Fuel Line Junction Connector, 90 degree 1

10 51017 Bracket Angle, Compressor side, top mount 1 33 24101 Clamp, Fuel Line, 10mm 10

11 31018 Band, Compressor Support, Tecumseh 1 34 43523 Fuel Connector, 4.5mm X 50mm 4

12 31025 Band, Compressor Support, Panasonic 1 35 43001 Fuel Line, 5mm x 15' Bulk

13 34007 Run Capacitor, Sealed 1 36 51021 Compressor Top Bracket Kit 1

14 34010 Start Capacitor, ICM, Amphenol connector 1

15 36001 Fuse Holder, Inverter 1

16 36129 Fuse, ANL 250, Inverter 1


18 53301 Receiver/Dryer, 6" 1

19 37029 Pressure Switch, Low pressure cut out 2

20 55003 Freon Hose Set, Compressor (OUT) to Condenser (TOP) 1

21 55004 Freon Hose Set, Condenser (BOTTOM) to Accumulator 1

22 55005 Freon Hose Set, Accumulator to Drier (IN) 1

23 55002 Freon Hose Set, Accumulator to Compressor (IN) 1

24 55017 Freon Hose Set, Drier (OUT) to (High Pressure) with Schrader valve 1

Condensing Unit, 3.7, parts breakdown, 3.7 systems only

12

HVAC Unit Assembly

1

2

3

5

4

6

7

8

9

10

11

Right Side View

12

1 13

14 15

See Condensing Unit Parts blow-out, pages

7 - 12

See Water Heater Parts blow-out, page

21

17

16

18

19

20

3.6 & 3.7 systems

13

Reference IFS Part # Description Quantity 1 11017 Chassis, HVAC Module 1

2 25503 Foam Seal, Textured, Adhesive Back, 3/8" x 1/8" 1 3 13011 Cover, HVAC Module 1 4 26006 Knob, Fluted Rim, Threaded Stud, 1/4"-20 4 5 23395 Washer, Bonded Sealing, 1/4" 4 6 59001 Condensing Unit, Standard, (see Parts Blow-out, pages 7 - 12) 1 7 42001 Heater Assembly, (See Parts Blow-out, page 21 1 8 12028 Bracket, 3’ angle 2 9 23359 Washer, SAE, Hardened, 5/8" 4

10 21250 Cap Screw, G5, 5/8"-11 X 5" 4 11 12006 Bracket, HVAC Unit Offset 2 12 34004 Fan, Condenser - SPAL 1 13 31015 Bracket, Fan Mount 4 14 22435 Screw, Condenser Fan Mount ¼” 4 15 23225 Push Nut, Nylon, Square, 1/4" 4 16 43201 Heater Exhaust, 6” 1 17 42009 Heater Exhaust Clamp 1 18 25602 Grommet 1.375” X .125” 2 19 25605 Diaphragm Grommet, 125” X .094” 1 20 13003 Plate, APU, Bulkhead 1

Reference List, HVAC Box

3.6 & 3.7 systems

14

Compact (SlimLine) APU Base

4

2

3

1

5

6

7

8

9

10

11

12

13

Part #7, Condensing Unit, see pages 7- 12 for parts break-down

14

3.6 & 3.7 systems

15

Compact APU, Base & Cover


1 11031 AC Only Chassis, compact 1

2 13022 Cover, AC Only, Fan 1

3 13023 Cover, AC Only, Louver 1

4 13024 Cover, AC Only, Top 1

5 21830 Flange Screw, Serrated, 3/8” -16 X ¾” 4

6 21869 Flange Screw, Serrated, Stainless, ¼” X ½” 10

7 59001 Condensing Unit, Standard, (See pages 7 –12 for parts break-down) 1

8 26003 Draw Latch, T-Handle, + Hardware 2

9 24215 Loop Clamp, Vinyl Coated, ½” Band X ½” 1

10 34004 Fan, Condenser - SPAL 1

11 12027 AC Only Frame Bracket 2

12 23358 Washer, Hardened ½” 2

13 21854 Flange Bolt, Serrated, ½” – 13 X 1-1/2” 2

14 31015 Bracket, Fan Mount 4

Compact APU, Base & Cover

3.6 & 3.7 systems

16

In Frame Battery Box

3.6 & 3.7 systems

17

In-Frame Battery Box


1 35001 AGM Battery 4


3 36001 Holder, AMG Fuse 1

4 36129 Fuse, 250 Amp AMG 1


6 33013 Connector, Panel Cam-Lock, Green 1


8 32101 Cable, Battery Ground Interconnect, Long - IFBB 1

9 32102 Cable, Battery Ground Interconnect, Short - IFBB 2

10 32103 Cable, Battery Power Interconnect, Long - IFBB 1

11 32104 Cable, Battery Power Interconnect, Short - IFBB 2

12 32105 Cable, Separator to Battery Power - IFBB 1

13 32106 Cable, Separator to Fuse - IFBB 1

14 32107 Cable, Green Panel Mount to Separator - IFBB 1

15 32108 Cable, Red Panel Mount to Fuse - IFBB 1

16 32109 Cable, Black Panel Mount to Battery Ground - IFBB 2

17 32035 Separator Ground - IFBB 1

In-Frame Battery Box

3.6 & 3.7 systems

18

Frame Mount Battery Box

Merritt Box 3503 has no

Steps

Merritt Box 3504

Includes Steps 1

2

3

4

5

6

6

5 7 8

Top Batteries

Bottom AGM Batteries

9

3.6 & 3.7 systems

19

Frame Mount Battery Box

Reference Part # Description Quantity

1 - Battery Tray (Part of Merritt Battery box, 3503 or 3504) 1

2 - Battery hold-down plate, plastic, (Merritt part#) 2

3 - Bolt, Battery, “L”, 5/16 – 18 X 10.5”, (Merritt part#) 6

4 - Nut, Lock 5/16 X 18 ZINC NC Nylon, (Merritt part #) 6

5 32039 Cable, Battery Power Interconnect 2

6 32040 Cable, Battery Ground Interconnect 2

7 32050 Cable, Green Bulkhead to Separator (Drill out holes to 3/8”) 1

8 32058 Cable, Lower to Up Ground, Frame Rail Bat Box 1

9 35001 Battery, AGM Deep Cycle Group 31 4

Frame Mount Battery Box 3.6 & 3.7 systems

20

15

16

Water Heater Parts

17 18

12

3.6 & 3.7 systems

19

1

1

2 3

4

6

7

8

9

10

11

12

13

14

Left Side View

Right Side View

21

27A Water Heater Parts Break out


1 42001 Heater - Webasto TTC 1

2 42003 Pump Kit, Coolant – Webasto TTC 1

3 42003 Hose, ¾”, Pump to Heater Inlet 1

4 42003 Spring Clamp, 1” 2

5 43077 Coolant Hose, Molded, Heater Outlet 1

6 43076 Coolant Hose, Molded, Heater Inlet 1

7 24154S Hose Clamp, Standard, .5” – 1.25” 4

8 43201 Exhaust Tube, Stainless Steel 1

9 42009 Clamp, Heater Exhaust 1

10 42010 Clamp, Exhaust Tube 1

11 23928 Flange Nut, Stainless, Serrated, 1/4"-20 1

12 43523 Fuel Connector, 4.5mm X 50mm 1

13 24101 Clamp, Fuel Line, 10mm 2

14 43001 Fuel Line, 5mm x 15' -

15 43521 Hose Connector, Nylon, Elbow, ¾” 2

16 42008 Cap, Exhaust Tube, 22mm 1

17 42004 Fuel Pump 1

18 42002 Fuel Filter 1

19 43591 Fuel Connector, 4.5mm (90 degree) 1

KIT

Water Heater Parts

3.6 & 3.7 systems

22

APU A/C Wiring Harness APU, HVAC, SlimLine

IFS Part Number 32004 MPN 01 000 480

Male Terminal - Connects to IFS APU

Harness

Compressor Over-Temp switch

Compressor

S C R

RED

BLUE

Compressor TOP connection points

BLUE

RED

Start Capacitor

Run Capacitor

RED BLUE

BLACK

Pressure Switch

APU A/C Wiring Harness

3.6 systems only

24

IFS APU Harness

Part# 32001

Connectors from UBB to APU

Harness

Single wire (BLUE) is water heater “ON”, 3-Pin connector = air conditioner compressor

120VAC

Condenser Fan 12VDC = Red &

Black

12VDC Battery Power = RED

Ground = Black

Webasto Diagnostic Port =

Yellow 120VAC Neutral Connector for Pro air Neutral harness connection (2 wires, White and Blue)

Fuse Holder for Condenser Fan & Water Heater

Metri Pack, all wire s are Red

Cover for Fuse Holder

IFS Part Number: 33042

Battery Separator Ground Push on female terminal, Black wire

Fuel Pump Connector 12VDC = Red & Black

3.6 systems only

25

Part # Description Series used in 32065 12 volt power harness 2000, 3000 32066 12 volt power harness 1000 32067 DC Harness All Series 32068 Water Heater Harness Water Heaters only 32070 Air Conditioner 120 VAC All air conditioners

APU Harnesses, 3.7 only

32065

32070

32068

32066

32067

26

Reefer Link Generation 1, Parts Blowout

Reefer Link Connection, APU parts Kit #32011

Reefer Link Connection, Truck Side Kit #32006

Reefer Link Connection, Extension Kit #32009

Reefer Link Connection, Reefer Side Kit #32008

ReeferLink Option Generation 1: #91901

1

2

3 4

5

6

7

8

9

10

11

12 & 13

12 & 13

11

14

15

10

10

10

21

21

16

17

20

18

19

Connector Body (Only), ReeferLink

#33001

Terminal (Only), SB175, 4 AWG #33002

22

23

3.6 systems only

27


1 32054 Cable, Black Bulkhead to ReeferLink Bulkhead 1

2 32053 Cable, Red Bulkhead to ReeferLink Bulkhead 1



5 23107 Flange Nut, Serrated, 5/16 - 18 2

6 33018 Connector, Cam Lock, Black 1

7 33017 Connector, Cam Lock, Red 1

8 32055 Cable, ReeferLink APU, Ground 1

9 32056 Cable, ReeferLink APU, Power (rev. X1) 1

10 33001 Body, Reefer Link Connector 4

11 31002 Bracket, ReeferLink Connector 2

12 21808 Bolt, Flange, ¼ X 20,1.5” 4

13 23106 Flange Nut, Serrated, 1/4 - 20 4

14 32016 Cable, ReeferLink Interconnect, Ground 1

15 32017 Cable, ReeferLink Interconnect, Power 1

16 32019 Cable, ReeferLink Trailer, Power (24”) 1

17 32020 Cable, ReeferLink Trailer, Power, (48”) 1

18 36001 Holder, Fuse, AMG 1

19 36129 Fuse, 250 AMP, AMG 1

20 32018 Cable, ReeferLink Trailer, Ground 1

21 33003 Cover, ReeferLink, Connector, 2

22 33001 Connector Body (only), Anderson 1

23 33002 Terminal (only), SB175, 4 AWG, (Anderson Connector) (2 Per) 2

Reference List Reefer Link, Generation 1 Reefer Link Parts

Generation 1

28

91922 ReeferLink XD Truck Kit, Default, includes 15’ straight interconnect. 91922 is the DEFAULT Reefer Link Package, automatically sent if no other options (see below) are chosen.

1

2

3

4

5

6

7

8 9 10 11 12 13

All ReeferLink Kits include a truck side, an interconnect cable, and a trailer side, reefer connection kit. Six (each) Idle Free, (truck-side) ReeferLink kits are available. All Idle Free truck-side ReeferLink kits contain the same parts with the exception of the truck to trailer Interconnect cable set. The Six Interconnect cable sets are available. The “truck to trailer” interconnects cable sets are used to electrically connect the truck to the refrigerated trailer. All ReeferLink Kits include a truck side, an interconnect cable set, and a trailer side kit.

15’ straight interconnect

Idle Free, truck-side, ReeferLink XD cable sets

91922 ReeferLink XD, Truck side, straight interconnect, 15’ (Default) 91921 ReeferLink XD, Truck side, straight interconnect, 12’ 91923 ReeferLink XD, Truck side, straight interconnect, 20’ 91924 ReeferLink XD, Truck side, coiled interconnect, 12’ 91925 ReeferLink XD, Truck side, coiled interconnect, 15’ 91926 ReeferLink XD, Truck side, coiled interconnect, 15’ + 40” lead

Six ReeferLink XD Kits are available; all systems include parts 1 – 13. See list below to determine what ReeferLink XD kit to order or service based on the interconnect cable used.

29


1 36143 Fuse125 Amp MIDI 1

2 36147 Fuse Holder Assembly, Inline, MIDI 1

3 38092 Parallel Cable, TPE, 4 AWG 8’

4 38004 Welding Cable, 4 AWG, Red 24”

5 12030 Mounting Bracket, ReeferLink XD 1

6 33191 Socket Boot, ReeferLink 1

7 33190 Dual Pole Socket, ReeferLink XD 1

8 33907 Copper Lug, 1/4" x 4 AWG 1

9 33903 Copper Lug, #10 x 4 AWG 2

10 33925 Copper Lug, 3/8" x 4 AWG 2

11 22852 Screw, Self-Drilling, 5/16"-12 X 1" 2

12 21817 Flange Screw, Serrated, 5/16"-18 X 3/4" 2

13 23107 Flange Nut, Serrated, 5/16"-18 2

Kit # Interconnect #

91921 32600 ReeferLink XD Interconnect, Straight, 12' -

91922 32601 ReeferLink XD Interconnect, Straight, 15' (Default) -

91923 32602 ReeferLink XD Interconnect, Straight, 20' -

91924 32603 ReeferLink XD Interconnect, Coiled, 12' -

91925 32604 ReeferLink XD Interconnect, Coiled, 15' -

91926 32605 ReeferLink XD Interconnect, Coiled, 15' with 40" Lead -

Reefer Link XD Parts List

91412 ReeferLink XD, Generic Truck Kit

Kits 91921 thru 91926 include parts 1 -13 (above, 91412). The default kit (91922) is automatically sent when no specific interconnect is chosen.

30

P


1 36143 Fuse 125 Amp MIDI 1 2 36147 Fuse Holder Assembly 1 3 38092 Parallel Cable, TPE, 4 AWG, Red 8’ 4 38004 Welding Cable, 4 AWG, Red 24” 5 33190 Dual Pole Socket 1 6 12033 Nosebox, ReeferLink XD 1 7 12032 Adapter Gasket, ReeferLink XD 1 8 12031 Adapter Plate, ReeferLink XD 1 9 33907 Copper Lug, ¼” X 4 AWG 4

10 33903 Copper Lug, #10 X 4 AWG 4 11 33916 Copper Lug, 5/16th X 4 AWG 1 12 33925 Copper Lug, 3/8” X 4 AWG 1 13 21819 Flange screw, Serrated, 5/16” -18 X 1 4 14 23511 Rivet Nut, 5/16” – 18, 0.027” – 18 X 1 4

91413 ReeferLink XD, Generic Trailer Kit

9 10

1

2

3

4

7

5

6 8

11 12 13 14

31

APU Frame Mount Options

Frame mount back -bracket

91707 – Standard Mount Kit The IFS Standard Mount Kit Clamps the APU to the Truck's Frame using 2 steel channels. The Standard Mounting Kit includes: 1. Two L Brackets (#12028) 2. Four 5.5" (5/8") GR8 Bolts (#21215) 3. Four (5/8") GR8 Washers (#23359) 4. Torque label (65021) The Idle Free APU uses weld nuts (on the APU's frame) to receive the 5.5" GR8 mounting bolts, no frame drilling is required.

91712 Mount Kit, Steel Frame Clips The IFS Mount Kit (with Steel Frame Clips) is used on mounting applications where obstacles prevent the use of Standard L brackets. The Idle Free Mount Kit using Steel Frame Clips includes: 1. Four Steel Frame Clips (#12011) 2. Four 6.0" (5/8") GR8 Bolts (#21217) 3. Four (5/8") GR8 Washers (#23359) 4. Torque label (65021) The Idle Free APU uses weld nuts (on the APU's frame) to receive the 6.0" GR8 mounting bolts, no frame drilling is

Steel Frame Clip

(Kit # 91712 includes 4 frame clips)

(Kit # 91701 includes 2 brackets)

Part #12028

Part #21215

Part #23359

Part #23359

Part #21217

Part #12011

3.6 & 3.7 systems

32

1

2

26

3

4

5

6

7

8 9

10

11

12 13

15A

14 16

17

18

19A

20 21

22 23

24

25

24

24 UBB Parts

27

3.6 & 3.7 systems

33


1 11003 Base UBB 1

2 11014 Jacket UBB 1

3 32027 Cord, Inverter Output 1

4 35002 Inverter, 1500 W Pure Sine Wave - Cotek 1

5 13004 Cover, UBB 1

6 26001 Latch, Quarter Turn 2

7 26002 Handle, Recessed, Snap-in 1

8 32015 Cable, Inverter Positive 1

9 32014 Cable, Inverter Negative 1

10 65003 Decal, UBB Cover Info 1

11 32013 Cable Power Converter Positive 1

12 32012 Cable Positive Converter Negative 1

13 35003 DC Power Converter, 55 AMP-Iota 1

14 32034 Jumper, Power Converter 1

15A - Break out of parts in this Rectangle (see page 29) -

16 36003 Fuse Block, 4 Gang ATO 1

17 24001 Mount, Cable Tie, Snap-in 6

18 22202 Screw, Truss Machine, #10-32 X ½” 2

19A _ Break out of parts in this Rectangle (see page 29) -

20 65002 Decal, UBB Jacket Connections 1

21 33026 Receptacle, Snap-in, 120 VAC 1

22 32002-3 Connector Kit, OEM HVAC, Panel Mount 1

23 32002-4 Connector Kit, Thermostat, Panel Mount 1

24 21801 Flange Bolt, CH Serrated, ¼ “-20, X 3/8” 16

25 21802 Flange Bolt, CH Serrated, ¼ “-20, X 1/2” 2

26 11005 Deck UBB 1

27 37022 Delay Timer, 5 Minute, Compressor Circuit 1

Reference List UBB UBB Parts

3.6 And 3.7 systems

34

15A

UBB Parts

Relay Group

19A

12

2

11

10

8 9 15

14

13

3

3.6 & 3.7 systems

35


15A

1 31003 Din Rail, UBB Relays 1

2 22168 Screw, Truss Machine,#8/32 x ¼” 2

3 31016 End Stop, DIN Rail, Screwless 2

4A 37005 Spring Compact SPDT, Hold Down 3

4 37004 Relay, Compact SPDT 3

5A 37011 Spring Compact TPDT, Hold Down 1

5 37010 Relay , Compact TPDT 1

6 37009 Socket, Compact TPDT, DIN Rail Mount 1

7 37003 Socket, Compact SPDT, DIN Rail Mount 3

19A

1 23108 Flange Nut, Serrated, 3/8” - 16 4

2 33008 Bulkhead , 3/8” Stud, Black 1

3 33009 Bulkhead, 3/8” Stud, Red 1

4 22072 Screw, Round Machine, #10-32 x 3/8” 4

5 23913 Washer, Stainless, Small DD, 3/8” 2

6 33010 Boot, Large Stud, Black 1

7 33011 Boot, Large Stud, Red 1

8 33024 Connector Kit, Voltmeter, Panel Mount 1

9 33025 Connector Kit, Ignition, Panel Mount 1

10 33023 Connector Kit, APU, Panel Mount 1

11 33022 Connector Kit, Evaporator, Panel Mount 1

12 33021 Connector Kit, Shore Power, Panel Mount 1

13 33026 Receptacle, Snap-in, 120Vac 15A 1

14 32002-3 Connector Kit, Plug, OEM HVAC 1

15 32002-4 Connector Kit, Thermostat, Panel Mount 1

Reference List, UBB 3.6 & 3.7 systems

36

Evaporator Parts

1

2

3

4 5

6

7

8

9

10

11

12

13

14

15

16

17 18

20

21

3.6 & 3.7 systems

37

Reference IFS Part # Description Quantity 1 51010 Base, Evaporator, Galvanized 1

2 51011 Bracket, Evaporator, Blower Mount 1 3 51012 Face Plate, Evaporator, PA MPN 1 4 51013 Screw, Evaporator Face Plate Mount 6 5 56001 Louver, Evaporator Face Plate 2 6 34002 Fan, Evaporator Blower 1 7 51014 Lid, Evaporator, Galvanized 1 8 13020 Cover, ABS Plastic, Evaporator 1 9 52001 Coil, Evaporator 1

10 51015 Drain Pan, Evaporator, Galvanized 1 11 53003 Filter, Aluminum 1 12 52202 Expansion Valve 1 13 55007 Hose set, Freon, High Pressure 1 14 55008 Hose set, Freon, Low pressure 1 15 51016 Bracket L , Evaporator Mount 4 16 21802 Screw, ¼ X 20 X ½”, washer set 4 17 33063 Mate N Loc, 3 place, male connector 1 18 33055 Mate N Loc, Male Pin 3 20 54920 Vinyl Tube, Clear, ¾ X ½” 1 21 56002 Kazoo Valve 1

Reference List, Evaporator

3.6 And 3.7 systems

38

Installation Box Kit

Install Kit, Standard

16

17

18

3.6 & 3.7 systems

15

14

13

12

11

10

9

1

2

3

4

5

6

7

8

39

Reference IFS Part # Description Quantity 1 24002 Bushing, 2" Plastic 2

2 24003 Lock Ring, 2" Bushing 2 3 36129 Fuse, 250 AMP AMG 1 4 36001 Holder, AMP Fuse 6 5 32043 Cable, UBB to APU, "Red" 1 6 32042 Cable, Fuse to APU, "Green" 1 7 32044 Cable, OEM Ground to APU, "Black" 1 8 32045 Cable, APU Ground to UBB 1 9 32026 Voltmeter, LED 1

10 24210 Cable Clamp, Partially Cushioned, 1-3/4" 2 11 32023 Harness, UBB to APU 1 12 21950 Cable Tie, 9 inch, Thin wall 30 13 21951 Cable Tie, 9 inch, Thick Wall 30 14 21952 Cable Tie, 14 inch, thick wall 30 15 37012 Thermostat, Assembly (includes harness) 1 16 33017 Connector, Cable Cam-Lock, Red 1 17 33016 Connector, Cable Cam-Lock, Green 1 18 33018 Connector, Cable Cam-Lock, Black 2

Reference List, Installation Box Install Kit, Standard

3.6 And 3.7 systems

40

1

2

3

4

5

6

7

8

Water Heater Box Parts Breakout

3.6 & 3.7 systems

41

Reference IFS Part # Description Quantity 1 24154 Clamp, Hose, Heater Hose 8

2 43524 Connector, Hose Adapter, ¾” to 5/8” 2 3 43510 Connector, Hose Connector, ¾” to ¾” 2 4 43055 Hose, Heater, 5/8” X 12’ 1 5 43056 Hose, Heater, ¾” X 12’ 1 6 43001 Hose, Fuel Line, 15’ (5mm) 1 7 42012 Pipe, Fuel pickup, Fuel Tank 1 8 42013 Fitting Kit, Fuel Tank, for fuel pickup Pipe 1

Reference List, Water Heater Installation Box

91501 Install Kit, Heater

42

Shore Power Kits

Standard Shore Power Kit #91601

IFS Part #91601 (15 AMP) Shore Power, Standard The IFS Standard Shore Power Kit is used for all trucks without the Cab Power Option. The Idle Free Standard Shore Power Kit (#91601) includes:

1. Shore Power Cord (#32025) 2. Shore Power Socket with Flip Lid, (#33012)

3. Power strip, (#35005)

IFS Part #91602 (15 AMP) #91605 (20 AMP) Kit, Cab Power "Y" The Cab Power “Y” Kit includes:

1. Cab Power “Y” harness used to split the incoming Shore Power between the OEM installed 120VAC outlets and the IFS AC to DC Power Converter (#32091, 15 AMP) (32098, 20 AMP)

2. Male Cab Power cord used to plug the incoming Shore Power into the IFS Power Module (#32590 15 AMP, 32592 20AMP).

IFS Part #91603 (15 AMP) #91606 (20 AMP) Cab Power Kit The Cab Power Kit includes: 1) Female Cab Power cord, plugs into bottom of the Cab Power box, male plug on opposite end connects directly into the Idle Free inverter outlet (#32591 15 AMP, #32593 20 AMP). 2) Female Cab Power cord, plugs into factory installed Cab Power, 120 volt harness and the back side of the Idle Free Under bed box (#32090 15 AMP, #32592 20AMP).

Cab Power “Y” Kit #91602

Part # 33012

Part # 32025

Part #32091 – 15 AMP Part #32098 – 20 AMP

Part #32590 – 15 AMP Part #32592 – 20 AMP

Part #32590 – 15 AMP Part #32592 – 20 AMP

Part #32591 – 15 AMP Part #32593 – 20AMP

Part # 35005

3.6 & 3.7 systems

Cab Power Kit #91603

43

IFS Part #91910 Evaporator Kit, Freightliner, Upper Closet The Optional Idle Free Freightliner Evaporator Kit includes all needed parts and installation instructions.

1. Faceplate (#51003) 2. Duct Hose (#56100) 3. Louver (#56005)

IFS Part #91911 Evaporator Kit, Volvo, Upper Closet The Evaporator Kit is used For Volvo upper closet applications & allows the Idle Free evaporator to be located behind that Volvo factory closet Face. Volvo Evaporator Kit Contains:

• Foam Filter (#53002) • Template (#67004) • 2 each, 3 “ Round Louvers, 3”, (#56005) • Tape, Pipe Wrap, (#25504

Kits and Options Part Numbers

Exhaust Kit Bypass Kit Freightliner Closet Volvo Closet

IFS Part #91905 Exhaust Kit, 45° Elbow, Cascadia The 45° Exhaust Kit is used when the truck's exhaust exits near the Idle Free APU. This Kit uses 2 each 45’s that move the truck’s exhaust behind and around the APU.

Part #43206 Part #43205

Part #24597

IFS Part #91906 Bypass Kit, Kenworth Water Valve The Kenworth Water valve bypass Kit includes:

1. Adjustable Water Valve with a built in bypass circuit 2. Hose clamps 3. Heater Hose 4. "Y" fitting

Part #44001 Part #43078 Part #24124

Part #51003 Part #56100

Part #56005

Part #56005

Part #67004

Part #25504 Part #53002

3.6 & 3.7 systems

44

IFS Part #91801 Harness Kit, OEM HVAC, Universal The OEM, HVAC Universal harness is used when the Coolant Heater is a part of the APU or HVAC Unit. The 91801 Harness Kit is plugged into the back of the IFS Power Module and routed to the connections points specified in the OEM HVAC wiring instructions (included in this Kit). Truck specific wiring instructions enable the truck’s bunk blower fan to run using the IFS AGM battery bank whenever the Idle Free Thermostat is placed in the Heat Mode.

Kits and Options

Part #32028

IFS Part #91902 Offset Kit, Frame Rail Unit, 2" The 2" Offset Kit is used to mount the APU to the trucks frame using a 2" offset. The Offset Kit includes 2 "Z" brackets and all of the needed hardware to mount the APU to the truck's frame.

Part #12007

Part #23359 Part #23264 Part #21201

Harness, HVAC Offset Kit, Frame Rail Evaporator Mount Bracket

IFS Part #91904 Bracket Kit, Evaporator Wall Mount The Evaporator Wall Mount bracket is used when the Idle Free Evaporator will be located on the side wall of the bunk or closet.

Part #51004

Part #51005

Part #51005

Part #28802

Part #23106

3.6 & 3.7 systems

45

idle free systems, inc. - idlefreetechnology.com · reference ifs part # description quantity 1...

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