hustler parts manual deck mulch kit bac-vac catcher: ... if a change has been made to your machine...

200 South Ridge RoadHesston, Kansas

67062

Hustler® X-One Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

119471_0216 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Engine Guard & Hitch—S/N 15010001 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard & Hitch—S/N Prior to 15010001 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Engine Guard–Kawasaki FX801V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Decals—Models Ending in “US” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Reservoir Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4LS Pump Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6RS Pump Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Wheel Motor Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Steering Box Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Pump Drive–Kawasaki FX801V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Briggs & Stratton EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine Service Parts, Briggs & Stratton EFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Fuel System, Briggs & Stratton EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System Service Parts, Briggs & Stratton. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Engine, Kawasaki FX691V/FX730V/FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Engine, Kawasaki FX801V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Engine Service Parts, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16Fuel System, Kawasaki—Without Carbon Canister . . . . . . . . . . . . . . . . . . . . . . . 5-18Fuel System, Kawasaki—With Carbon Canister. . . . . . . . . . . . . . . . . . . . . . . . . . 5-20Vapor System, Kawasaki—With Carbon Canister . . . . . . . . . . . . . . . . . . . . . . . . 5-22Fuel System Service Parts—S/N 15010969 & Higher, Kawasaki. . . . . . . . . . . . . 5-24

c-2 119471_0216

Section 6Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel, Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Section 748" Side Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-248" Side Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-448" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-654" Side Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-854" Side Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1054" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Side Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Side Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1660" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18Side Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20Side Discharge Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2254" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2454" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2654" Rear Discharge Deck Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2854" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3060" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3260" Rear Discharge Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3460" Rear Discharge Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3660" Rear Discharge Dust Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3860" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40Rear Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44Rear Discharge Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46

Section 8Seat, Suspension—S/N 15010001 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts—Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4Seat, Super Deluxe—S/N Prior to 15010001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6Seat Service Parts, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8ROPS—SN 15010001 & Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10ROPS—S/N Prior to 15010001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

119471_0216 1-1

General Information

This manual covers Hustler® X-One models 932715, 932723, 932731, 932749, 932756, 932764, 932772, 932780, 932798, 933317US, 933887US, 933895US, 933978US, 933986US, 933994US, 934117, 934125, 934133, 934141, 934158, 934166 & 934174.

Service Literature

PART NO.OPERATOR’S MANUAL (S/N PRIOR TO 15010001)OPERATOR’S MANUAL (S/N 15010001 & HIGHER)GENERAL SERVICE MANUALWARRANTY STATEMENT

Options Available From Your Dealer

PART NO.FLEX FORKS 48" CATCHER ADAPTER KITHITCH KIT 54" CATCHER ADAPTER KITLIGHT KIT 60" CATCHER ADAPTER KIT48" DECK MULCH KIT BAC-VAC CATCHER54" DECK MULCH KIT 3-BAG CATCHER60" DECK MULCH KIT HYDRAULIC DECK LIFT KIT48" SAND KIT STEERING LEVER EXTENSION KIT54" SAND KIT STRIPE KIT60" SAND KIT VX4 48" DECK HIGH VACUUM KIT SINGLE REAR ANTI-SCALP VX4 54" DECK HIGH VACUUM KITDUAL REAR ANTI-SCALP VX4 60" DECK HIGH VACUUM KITSEMI-PNEUMATIC TIRE SEAT SUSPENSION KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION604909605785113874113856

DESCRIPTION PART NO. DESCRIPTION603162 113900114324 113901117147 113902113720 932111113721 932475113722 113932113906 353961113907 116841113679 116303113910 116304113911 116305789537 600197

1-2 119471_0216

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

119471_0216 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard & Hitch—S/N 15010001 & Higher . . . . . . . . . . . . . . . 2-4

Engine Guard & Hitch—S/N Prior to 15010001. . . . . . . . . . . . . . . . . 2-6

Engine Guard–Kawasaki FX801V . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Decals—Models Ending in “US” . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-2 119471_0216

Frame

7

3

7

6

1

2

6

4

5

8

4

41

2

3

9

8

119471_0216 2-3

Frame

INDEX NO. PART NO. QTY.

48" FRAME (WITH DECALS & RIVET NUTS)54" FRAME (WITH DECALS & RIVET NUTS)60" FRAME (WITH DECALS & RIVET NUTS)54" RD FRAME (WITH DECALS & RIVET NUTS)60" RD FRAME (WITH DECALS & RIVET NUTS)DECK HEIGHT INDICATOR DECAL1/4-20 THREAD RIVET NUTSERIAL NO. / SPEC DECALSAFE OPERATION DECAL3/8-16 THREAD RIVET NUT1/2-13 THREAD RIVET NUTHOT DECALHUSTLER ID DECAL

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance plate.3. Patent numbers plate.

DESCRIPTION

1 552162 1552163 1552164 1552165 1552166 1

2 781427 13 808477 24 N/A 35 601993 16 808493 47 600961 48 602041 29 602407 1

2-4 119471_0216

Engine Guard & Hitch—S/N 15010001 & Higher

13

1

2

7

9

10

8

11

9

9

12

6

4

3

6

5

4

119471_0216 2-5

Engine Guard & Hitch—S/N 15010001 & Higher


ENGINE GUARD (WITH DECAL)H LOGO DECALHITCH PLATECB .375-16 X 1.00 G5 ZNYSHIELDNT .375-16 HX FLK G5PLASTIC WHEELCS .500-13 X 4.50 HX G5FW .531 X 1.063 X .175SHIELDNT .500-13 HX G5 ZNYCSPACER 3.22 CS .500-13 X 1.25 HS G5

NOTES:

DESCRIPTION

1 553053 12 604352 13 121375 14 025395 45 121554 16 016899 47 602263 28 068239 29 767962 810 377994 111 008193 212 602345 213 705954 4

2-6 119471_0216

Engine Guard & Hitch—S/N Prior to 15010001

6

1

2

7

4

3

12

13

13

8

5

4

9 10

11

5

53

119471_0216 2-7

Engine Guard & Hitch—S/N Prior to 15010001


ENGINE GUARD (WITH DECAL)H LOGO DECALNT .375-16 HX ZY NLFW .379 X .813 X .063FW .531 X 1.063 X .175CS .500-13 X 1.25 HS G5SPACER 3.22 PLASTIC WHEELSHIELDCS .500-13 X 4.50 HX G5NT .500-13 HX G5 ZNYCHITCHCB .375-16 X 1.00 G5 ZNY

NOTES:

DESCRIPTION

1 552757 12 604352 13 086660 44 767954 45 767962 86 705954 47 602345 28 602263 29 377994 1

10 068239 211 008193 212 118936 113 025395 4

2-8 119471_0216

Engine Guard–Kawasaki FX801V

2

7

8

3

34

65

5

2

1

8

15 10

1315

14

14

318

11

17 12

131617

9

16

1917 9

202223

21

9

119471_0216 2-9

Engine Guard–Kawasaki FX801V


DEFLECTORCS .500-13 X 4.50 HX G5FW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLSPACER 3.22 PLASTIC WHEELSHIELDSHIELD SPACERCN .312-18 X .20 MAX THKRS ENGINE GUARDCENTER BUMPERLS ENGINE GUARDCS .375-16 X 1.00 HX G5FW .379 X .813 X .0633/8-16 THREAD RIVET NUTCS .312-18 X 1.25 HX G5FW .343 X .687 X .051/.080HCS .500-13 X 1.25 HX G5 ZNCS .312-18 X .875 HX G5 ZNCABLE SHIELDCN .250-20 X .15 MAX THKFW .281 X .625 X .066CS .250-20 X .625 HX G5

NOTES:

DESCRIPTION

1 113858 12 068239 23 767962 84 781567 25 602345 26 602263 27 113704 18 603076 49 601069 6

10 113371 111 551168 112 113372 113 036244 414 767954 415 808493 416 079186 417 768523 618 705954 419 064014 220 113964 121 601982 222 768515 223 064329 2

2-10 119471_0216

Decals—Models Ending in “US”

1

2 FRONT OFMOWER

FRONT OFMOWER


SPARK ARRESTOR DECALANSI COMPLIANCE DECAL

NOTES:

DESCRIPTION

1 601908 12 603363 1

119471_0216 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Reservoir Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

LS Pump Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

RS Pump Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Wheel Motor Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Steering Box Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Pump Drive–Kawasaki FX801V. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-2 119471_0216

Hydraulic System

12

5

3

6

9

8

103

11

1312

9

1514 3

10

4

3

11

7

1617

18

19

119471_0216 3-3

Hydraulic System


RESERVOIR ASSEMBLYCS .375-16 X .625 HX G5FW .379 X .813 X .063CS .375-16 X 1.00 HX G5VIBRATION MOUNTLS PUMP ASSEMBLYRS PUMP ASSEMBLYNT .437-14 HX G5 ZNYCFW .453 X .812 X .060 ZNYCNT .375-16 HX G5 ZNYMOTOR ASSEMBLYNT .500-13 UNT G8FW .531 X 1.063 X .175CS .500-13 X 2.50 SQ G5CS .437-14 X 1.375 HX G5TUBE, LP-TM LT LOOPTUBE, RP-BM LT LOOPTUBE, RP-BM RT LOOPTUBE, LP-TM RT LOOP

NOTES:

DESCRIPTION

1 N/A 12 056069 13 767954 64 036244 25 601571 16 N/A 17 N/A 18 041707 49 704742 8

10 054502 311 N/A 212 023317 813 767962 814 602256 815 705186 416 603015 117 603016 118 603013 119 603014 1

3-4 119471_0216

Reservoir Breakdown

5

1

2

3

4

6

7

8

119471_0216 3-5

Reservoir Breakdown


BREATHER CAPSTRAINERHYDRAULIC RESERVOIRHYDRAULIC FILTER ELEMENTLEFT PUMP RETURN HOSERIGHT PUMP RETURN HOSERIGHT PUMP SUCTION HOSEFTG, -8 MORB HEX PLUG

NOTES:

DESCRIPTION

1 032763 12 032771 13 602896 14 601413X 15 602994 16 602995 17 602993 18 781658 1

3-6 119471_0216

LS Pump Breakdown

1

6

2

3

5

4

6

7 8

119471_0216 3-7

LS Pump Breakdown


FTG, 90°-8MORB/-8MORFSCS .250-20 X 1.50 HX G5FW .281 X .625 X .066PUMP ARMNT .250-20 HXZY NLFTG, 45°-6MORB/-6BTLS HYDRO PUMP 12CC W/FANLEFT PUMP SUCTION HOSE

NOTES:

DESCRIPTION

1 781542 22 008581 13 768515 14 603200 15 068551 16 784108 27 601133 18 602992 1

3-8 119471_0216

RS Pump Breakdown

8

3

4

6

5

7

12

9

119471_0216 3-9

RS Pump Breakdown


FTG, STR-6MORB/-6FORBFTG, 90°-6MORB/-6BTCS .250-20 X 1.50 HX G5FW .281 X .625 X .066PUMP ARMNT .250-20 HXZY NLFTG, 90°-8MORB/-8MORFSFTG, 45°-6MORB/-6BTRS HYDRO PUMP 12CC W/FAN

NOTES:

DESCRIPTION

1 600881 12 787465 13 008581 14 768515 15 603200 16 068551 17 781542 28 784108 19 601134 1

3-10 119471_0216

Hydraulic Pump Service Parts

1

2

3

2


PUMP FAN SHROUDPUMP FAN KITPUMP SHROUD BRACKETPUMP SEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 601877 12 601878 13 601879 14 780718 1

119471_0216 3-11

This page intentionally left blank.

3-12 119471_0216

Wheel Motor Breakdown

1

2

34

119471_0216 3-13

Wheel Motor Breakdown


FTG, 90°-10 MORB/-8 MORFSMOTORWOODRUFF KEYCASTLE NUTSEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 781526 22 602382 13 064337 14 065516 15 748806 1

3-14 119471_0216

Steering

1

2

2

WIRING HARNESSSWITCH LEADS

3

3

4

5

5

5

5

6

7

7

8

8

9

10

10

11

1213

LOCK COLLARS

5

14

3

119471_0216 3-15

Steering


STEERING COVER ASSEMBLYSWITCHDAMPERHANDLE (WITH GRIP)STEERING HANDLE GRIPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X .75 HX G5NT .375-16 HX G5 ZNYBALL STUDFW .343 X .687 X .051/.080HLW .312 INT-EXT TOOTHNT .312-18 HX FLK ZNYCNT .312-24 NL G5CAP LOCK

NOTES:

DESCRIPTION

1 N/A 12 601087 23 795351 24 109839 2

781260 15 767954 126 036244 47 055822 48 054502 49 781922 2

10 768523 611 029876 212 016832 213 023655 214 601426 1

3-16 119471_0216

Steering Cover Assembly

1

2

3

4

5

6

74

8

4

6

74

3

5

119471_0216 3-17



LS STEERING BOXRS STEERING BOXNT .312-24 NL G5FW .343 X .687 X .051/.080HNT .312-18 HX G5FW .344 X 1.00 X .12 HRD ZBALL STUDPUMP ROD ADJUSTER

NOTES:

DESCRIPTION

1 N/A 12 N/A 13 023655 24 768523 65 034272 26 712927 27 781922 28 781286 2

3-18 119471_0216


9

11

10

12

1210

13

11

119471_0216 3-19



STEERING COVERBUSHINGFW .750 X 1.50 X .156 ZNLOCK COLLAR 0.757 IDSTEER PIVOT TUBE

NOTES:

DESCRIPTION

9 113221 110 781153 211 603078 212 784439 213 113365 1

3-20 119471_0216


14

15

16

14

15

17

18

119471_0216 3-21



NT .500-13 HX JAM ZNYCSS 1/2-13 X 2.50 SH ZNYCX-ONE ID DECALWEAR TAPEGM .50 X 1.00 X .75 X .12

NOTES:

DESCRIPTION

14 053199 215 603055 216 605087 117 722199 5.5"18 080358 1

3-22 119471_0216

Steering Box Breakdown

1

3

43

2

6

6

9

8

5

4

3

2

7

3

RS SHOWNLS SIMILAR

119471_0216 3-23

Steering Box Breakdown


STEERING ARMNT .375-16 HXZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5RS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZYLS STEERING BOX (NOT SHOWN)

NOTES:

DESCRIPTION

1 113578 12 086660 33 767954 64 705178 35 112898 16 781153 27 348862 28 047456 19 797738 1

10 112899 2

3-24 119471_0216

Pump Drive

1

2

1

8

9

11

12

17

20

21

22

16

26

25

27

15

15 14

5

6

43

19

24

22

2

2

10

4

13

14

7

23

23

18

28

2 14

29

119471_0216 3-25

Pump Drive


CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLNT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORCS .312-18 X 1.00 HX G5KEY 1/4 SQ X 1.50 LGENG PULLEY 5.78 OPCLUTCH KITCLUTCH HARNESS PIGTAILFW .453 X 1.12 X .119 HRDCS .437-20 X 2.50 HX G5 P85PUMP PULLEY 5.78 OPSS .312-18 X .75 SQ-HDKEY 5MM X 30MMIDLER PIVOT BUSHINGCS .625-11 X 1.75 HX G5BELT, 57.00" EL A-SECTIONTENSIONERIDLER SPRINGEB, .375-16 X 3.00 FULL THDNT .375-16 HX G5 ZNYFW .379 X .813 X .063GREASE FITTING STRAIGHTIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 NL G5PULLEY 5" FLATWIRE TIE

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

2. Torque to 12–15 ft-lbs.

DESCRIPTION

1 051151 12 344267 13 034272 24 768523 45 113347 16 036236 27 212076 18 602903 19 601311K 1

10 791251 111 602680 112 785659 113 602904 214 083196 415 768127 216 602880 117 025007 118 604858 119 115536 120 601016 121 601486 122 054502 223 767954 224 015495 125 602879 126 767962 127 781567 128 604827 129 000331 2

3-26 119471_0216

Pump Drive–Kawasaki FX801V

1

2

1

8

9

11

12

17

18

20 21 22

16

25

26

27

15

15

14

13

13

5

4

6

43

19

24

23

22

28

2

2

14

7

10

119471_0216 3-27

Pump Drive–Kawasaki FX801V


CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLNT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORCS .312-18 X 1.00 HX G5KEY 1/4 SQ X 1.50 LGENG PULLEY 5.78 OPCLUTCH KITCLUTCH HARNESS PIGTAILFW .453 X 1.12 X .119 HRDCS .437-20 X 2.50 HX G5 P85PUMP PULLEY 5.78 OPSS .312-18 X .75 SQ-HDKEY 5MM X 30MMIDLER PIVOT BUSHINGCS .625-11 X 1.75 HX G55" FLAT IDLER PULLEYTENSIONERIDLER SPRINGEB, .375-16 X 3.00 FUL THDNT .375-16 HX G5 ZNYFW .379 X .813 X .063GREASE FITTING STRAIGHTIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLBELT, 61.5 A-SEC

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.


DESCRIPTION

1 051151 12 344267 13 034272 24 768523 45 113347 16 036236 27 212076 18 602903 19 601311K 1

10 791251 111 602680 112 785659 113 602904 214 083196 415 768127 216 602880 117 025007 118 602304 119 113403 120 601016 121 601486 122 054502 223 767954 224 015495 125 602879 126 767962 127 781567 128 602907 1

3-28 119471_0216

Brake

STEERINGARM

87

1

3

2

1

2

2

6 34

5

4

5

293

10 12

13

514

15

17

18

2

16

19

11

2

9

15

20

119471_0216 3-29

Brake


NT .375-16 HX ZY NLFW .379 X .813 X .063BUSHINGNT .312-24 NL G5FW .343 X .687 X .051/.080HBRAKE ROD ASSEMBLYRS BRAKE BELLCRANKLS BRAKE BELLCRANKNT .375-16 HX G5 ZNYCS .375-16 X 1.50 HX G5CS .375-16 X 4.50 HX G5BRAKE LINK TURNBUCKLENT .312-18 HX G5BRAKE ASSEMBLYHUB ASSEMBLY (WITH STUDS)BRAKE ARMCS 0.312-18 X 0.75 HS G8 FLANGE HEADCS .375-16 X 1.375 HX G5CB .312-18 X 1.00 FULL ZNWHEEL STUD LUG 1/2-20

NOTES:

1. Included with the wheel motor.2. Torque to 220-240 ft-lbs.3. Torque to 27 ft-lbs.

DESCRIPTION

1 086660 22 767954 123 765339 44 023655 45 768523 126 781583 27 113215 18 113216 19 054502 4

10 080655 211 052514 212 350397 213 034272 414 602383 215 602384 216 111309 217 604461 818 005116 219 037887 420 601085 5

3-30 119471_0216

119471_0216 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 119471_0216

Wheel & Tire

1

2

3

4

4

5 71

6

8

119471_0216 4-3

Wheel & Tire


CS .500-13 X 1.25 HX G5 ZNFW .510 X 2.15 X .187 SPLFW .531 X 1.375 X .125 ZNYBEARINGSPACERTIRE/WHEEL ASSEMBLY 24 X 9.50 (48" & 54" DECKS)TIRE/WHEEL ASSEMBLY 24 X 12 (60" DECKS)WHEEL NUTFRONT WHEEL SUB-ASSEMBLY

NOTES:


DESCRIPTION

1 705954 22 344267 23 712976 24 784223 45 784603 26 782078 2

784058 27 061077 108 N/A 1

4-4 119471_0216

Front Wheel Breakdown

1

3

5

3

4

2

96

7

8

9

5

119471_0216 4-5

Front Wheel Breakdown


FORKCS .750-10 X 9.50 HX ZYFW .760 X 1.625 X .08 ZNYCNT .750-10 HX ZY NLTIRE/WHEEL ASSEMBLY 13 X 6.50TIRE/WHEEL ASSY 13 X 6.50 (RIBBED)TIRE, 13 X 6.50-6 SMOOTHTIRE 13 X 6.50 (RIBBED)WHEEL 6 X 4.5BEARING SPACERWHEEL BEARING

NOTES:

DESCRIPTION

1 602870 12 041475 13 025296 24 061101 15 604898 1

747782 16 604843 1

747741 17 747832 18 782771 19 039677 2

4-6 119471_0216

Drive Wheel Breakdown

1

2

3

782078 TIRE/WHEEL ASSEMBLY (48" & 54" DECKS)


TIRE 24 X 9.50-12WHEEL 12 X 7.00VALVE STEM


784058 TIRE/WHEEL ASSEMBLY (60" DECKS)


1 TIRE 24 X 12-12

WHEEL 12 X 8.50VALVE STEM

NOTES:

DESCRIPTION

1 782284 12 782086 13 019521 1

DESCRIPTION

DESCRIPTION

781245 1

2 784066 13 019521 1

119471_0216 5-1

Section 5

Engine, Briggs & Stratton EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine Service Parts, Briggs & Stratton EFI . . . . . . . . . . . . . . . . . . . 5-4

Fuel System, Briggs & Stratton EFI . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System Service Parts, Briggs & Stratton . . . . . . . . . . . . . . . . . 5-10

Engine, Kawasaki FX691V/FX730V/FX850V . . . . . . . . . . . . . . . . . 5-12

Engine, Kawasaki FX801V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Engine Service Parts, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Fuel System, Kawasaki—Without Carbon Canister . . . . . . . . . . . . 5-18

Fuel System, Kawasaki—With Carbon Canister . . . . . . . . . . . . . . . 5-20

Vapor System, Kawasaki—With Carbon Canister. . . . . . . . . . . . . . 5-22

Fuel System Service Parts—S/N 15010969 & Higher, Kawasaki . . 5-24

5-2 119471_0216

Engine, Briggs & Stratton EFI

1

12

3

8

BLK

9

13 14

15

1

RED/PUR

17

16

18

2

B

A

SEATSUPPORT

FUELVALVE

3

VAPORTEE

40A FUSE

11

10

2PUR

1 4

23

5

2

3

47

6

1

17

7

1

2

2

10

10

11

11 3

3

OXYGENSENSOR

6-PINCONNECTOR

2

5

5

5

119471_0216 5-3

Engine, Briggs & Stratton EFI


VANGUARD M49 ENGINENT .312-18 HX G5FW .343 X .687 X .051/.080HNEGATIVE BATTERY CABLELW .312 INT-EXT TOOTHFAN CAPWIRE TIEGROUND STRAPCS .312-18 X 1.50 HX G5FW .379 X .813 X .063SC .375-16 X 1.25 FLGRED POSITIVE BATTERY CABLEAIR FILTER INDICATORELBOW STREET FITTINGEFI MUFFLER3/16" VAPOR LINEHOSE CLAMP1/4" FUEL LINE

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.4. Torque the nuts to 17.5 ft-lbs ± 1.8 ft-lbs.5. Part of the Fuel Assembly.

DESCRIPTION

1 N/A 12 034272 23 768523 44 744284 15 029876 16 789131 17 000331 38 121771 19 756270 110 767954 411 605814 412 605059 113 788943 114 601216 115 605494 116 603326 24"17 000323 218 015818 4"

FUEL & VAPOR LINE LENGTHS

4" VALVE TO ENGINE (FUEL)

24" TEE TO ENGINE (VAPOR)

A

B

5-4 119471_0216

Engine Service Parts, Briggs & Stratton EFI

2

34

1


MAIN AIR FILTERSAFETY AIR FILTEROIL FILTERIN-LINE FUEL FILTER

NOTES:

DESCRIPTION

1 785261 12 785279 13 603196 14 605763 1

119471_0216 5-5


5-6 119471_0216

Fuel System, Briggs & Stratton EFI

2

3

15

5

A

B

18

17

1

718

19

1716

1818

17

4

6

2

6

4

7

7

1 8

7

8

9

10 910

14

12

12

14

11

14

13

10

9 15

13

14

4

9

119471_0216 5-7



RATCHETING GAS CAP, 3.5"RS FUEL TANK ASSEMBLYLS FUEL TANK ASSEMBLYHOSE CLAMP1/4" FUEL LINEFUEL VALVE 3-WAYFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HHOSE BRACKETHOSE CLAMPLOOP CLAMPNT .312-18 HX FLK ZNYCGROMMETREAR COVERCS .250-20 X .500 HX G5FW .281 X .625 X .051/.080 HD ZN/YLFRONT COVER

NOTES:

1. Torque to 20 ft-lbs.2. Part of the wire harness.

DESCRIPTION

1 603807 22 605107 13 605108 14 000323 45 015818 59"6 745059 17 712919 108 055822 109 036236 910 768523 911 120438 112 045088 213 043570 214 016832 515 794644 116 116229 117 055947 418 768515 819 116228 1

FUEL LINE LENGTHS

19" RIGHT TANK TO VALVE

40" LEFT TANK TO VALVE

A

B

5-8 119471_0216


26

26

9

24

26 C

25

D

E

26 F

10

289

10

2018

2018

20

18

23

21

2322

22

20

1823

21

27

27

119471_0216 5-9



CS .250-20 X .75 HX G5CARBON CANISTERPLATECN .250-20 X .15 MAX THKCN .312-18 X .20 MAX THKPLASTIC TEE, 3/16"3/16" VAPOR LINEWIRE TIEVACUUM BREAKER FILTER

NOTES:

DESCRIPTION

20 055939 421 604314 222 120132 223 601982 424 601069 425 604281 126 603326 92"27 000331 228 603161 1

VAPOR LINE LENGTHS

38" RIGHT TANK TO LEFT CARBON CANISTER

8" RIGHT CARBON CANISTER TO TEE

8" LEFT CARBON CANISTER TO TEE

38" LEFT TANK TO RIGHT CARBON CANISTER

C

DE

F

5-10 119471_0216

Fuel System Service Parts, Briggs & Stratton

1

2 3

54


FUEL SENDERGROMMETVENT FITTINGGROMMETSUCTION HOSE ASSEMBLY 20.5"

NOTES:

DESCRIPTION

1 603888 12 605648 13 604287 14 604200 25 605159 1

119471_0216 5-11


5-12 119471_0216

Engine, Kawasaki FX691V/FX730V/FX850V

1

2

4

76

52BLK

8

2

3

10

11

12

1

13

14

15

RED/PUR

16

1719

18

16

1

2

A

B

3

SEATSUPPORT

FUELVALVE

3

40A FUSE

VAPORTEE

BLK

RED/BLK

2YEL/BLK

14

2

2

9

119471_0216 5-13

Engine, Kawasaki FX691V/FX730V/FX850V


KAWASAKI FX691V, FX730V, & FX850V ENGINEFAN CAPWIRE TIELW .325 INT-EXT TOOTHNEGATIVE BATTERY CABLEFW .343 X .687 X .051/.080HCS M8 X 1.25 X 16 HX FL 10.9SOLENOID JUMPERPOSITIVE BATTERY CABLEAIR FILTER INDICATORELBOW STREET FITTINGMUFFLER (FX691V & FX730V ENGINES)MUFFLER (FX850V ENGINE)OIL DRAIN VALVEFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85HOSE CLAMP1/4" FUEL LINE3/16" VAPOR LINE3/16" HOSE CLAMP

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it’s removed

or loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

DESCRIPTION

1 N/A 12 789131 13 000331 44 029876 15 744284 16 768523 17 720516 18 604430 19 605059 1

10 788943 111 601216 112 604250 1

603012 113 796524 114 767954 415 602580 416 000323 217 015818 14"18 603326 35"19 603112 1




A

B

5-14 119471_0216

Engine, Kawasaki FX801V

1

2

4

76

5

2BLK

83

910

11

17

15

16

PUR

18

19

21

2018

1

2

AB

3

SEATSUPPORT

FUELVALVE

3

VAPORTEE

3

40A FUSE2

146

1312

2

2 RED/BLK

BLK

PUR2

22

YEL/BLK

1

1 4

119471_0216 5-15

Engine, Kawasaki FX801V


KAWASAKI FX801V ENGINEFAN CAPWIRE TIELW .312 INT-EXT TOOTHNEGATIVE BATTERY CABLEFW .343 X .687 X .051/.080HCS M8 X 1.25 X 16 HX FL10.9POSITIVE BATTERY CABLEAIR FILTER INDICATORELBOW STREET FITTINGMUFFLERNT .312-18 HX FLK ZNYCLOOP CLAMPCS .312-18 X 1.00 HX G5FW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85OIL DRAIN VALVEHOSE CLAMP1/4" FUEL LINE3/16" FUEL LINECLAMP, 3/16"

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the cap screw if it’s

removed or loosened. Use only hand tools to install this fastener.4. Torque to 22 ft-lbs.

.

DESCRIPTION

1 N/A 12 789131 13 000331 44 029876 15 744284 16 768523 27 720516 18 605059 19 788943 1

10 601216 111 603012 112 016832 113 043570 114 036236 115 767954 416 602580 417 796524 118 000323 219 015818 14"20 603326 43"21 603112 1




A

B

5-16 119471_0216

Engine Service Parts, Kawasaki

5

1

2

4

3


MAIN AIR FILTERSAFETY AIR FILTERVACUATOR VALVEINLINE FUEL FILTEROIL FILTERIN-LINE FUEL FILTER

NOTES:

DESCRIPTION

1 785261 12 785279 13 763318 14 068478 14 602581 15 068478 1

119471_0216 5-17


5-18 119471_0216

Fuel System, Kawasaki—Without Carbon Canister

A7

4

1

2

7 B

1

17

63

8

1

9

4 4

10

11

1110

11

7 C

5 D

5 E

1011

10

1

1

1

1312

13

15

14

14

1515

18

19

16

1718

6

119471_0216 5-19

Fuel System, Kawasaki—Without Carbon Canister


RATCHETING GAS CAP, 3.5"RS FUEL TANK ASSEMBLY (S/N 14052828 & HIGHER)RS FUEL TANK ASSEMBLY (PRIOR TO S/N 14052828)LS FUEL TANK ASSEMBLY (S/N 14052828 & HIGHER)LS FUEL TANK ASSEMBLY (PRIOR TO S/N 14052828)HOSE CLAMP1/4" FUEL LINEFUEL VALVE 3-WAY3/16" VAPOR LINEVACUUM BREAKERPLASTIC TEE, 3/16"FW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX FLK ZNYCREAR COVERCS .250-20 X .500 HX G5FW .281 X .625 X .051/.066FRONT COVER

NOTES:

1. Torque to 20 ft-lbs.

DESCRIPTION

1 603807 22 605107 1

604524 13 605108 1

604525 14 000323 45 015818 59"6 745059 17 603326 58"8 604305 19 604281 110 712919 1011 055822 1012 036236 313 768523 314 043570 315 016832 316 116229 117 055947 418 768515 419 116228 1


21" RIGHT TANK TO VACUUM BREAKER (VAPOR)

8" TEE TO VACUUM BREAKER (VAPOR)

29" LEFT TANK TO TEE (VAPOR)

40" RIGHT TANK TO VALVE (FUEL)

19" LEFT TANK TO VALVE (FUEL)

A

B

C

D

E

5-20 119471_0216

Fuel System, Kawasaki—With Carbon Canister

2

3

1

5

5

A

B

19

18

1

81

9

6

20

18

17

1919

18

4

7

2

7

4

8

8

1 9

8

9

10

11

10

11

15

13

13

15

12

15

14

11

10 16

14

15

4

119471_0216 5-21

Fuel System, Kawasaki—With Carbon Canister


RATCHETING GAS CAP, 3.5"RS FUEL TANK ASSEMBLYLS FUEL TANK ASSEMBLYHOSE CLAMP1/4" FUEL LINEWIRE TIEFUEL VALVE 3-WAYFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HHOSE BRACKETHOSE CLAMPLOOP CLAMPNT .312-18 HX FLK ZNYCGROMMETREAR COVERCS .250-20 X .500 HX G5FW .281 X .625 X .051/.080 HD ZN/YLFRONT COVER

NOTES:

1. Torque to 20 ft-lbs.2. Part of the wire harness.

DESCRIPTION

1 603807 22 605107 13 605108 14 000323 45 015818 59"6 000331 27 745059 18 712919 109 055822 1010 036236 911 768523 912 120438 113 045088 214 043570 215 016832 516 794644 117 116229 118 055947 419 768515 820 116228 1

FUEL LINE LENGTHS

40" RIGHT TANK TO VALVE

19" LEFT TANK TO VALVE

A

B

5-22 119471_0216

Vapor System, Kawasaki—With Carbon Canister

27

27

10

25

27 C

26

D

E

27 F

11

281011

2119

2119

2119

24

22

2423

23

211924

22

119471_0216 5-23

Vapor System, Kawasaki—With Carbon Canister


CS .250-20 X .75 HX G5CARBON CANISTERPLATECN .250-20 X .15 MAX THKCN .312-18 X .20 MAX THKPLASTIC TEE, 3/16"3/16" VAPOR LINEVACUUM BREAKER FILTER

NOTES:

DESCRIPTION

21 055939 422 604314 223 120132 224 601982 425 601069 426 604281 127 603326 92"28 603161 1

VAPOR LINE LENGTHS

38" RIGHT TANK TO LEFT CARBON CANISTER

8" RIGHT CARBON CANISTER TO TEE

8" LEFT CARBON CANISTER TO TEE

38" LEFT TANK TO RIGHT CARBON CANISTER

C

DE

F

5-24 119471_0216

Fuel System Service Parts—S/N 15010969 & Higher, Kawa-saki

1

2 3

54


FUEL SENDERGROMMETVENT FITTINGGROMMETSUCTION HOSE ASSEMBLY 20.5"

NOTES:

DESCRIPTION

1 603888 12 605648 13 604287 14 604200 25 605159 1

119471_0216 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel, Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Instrument Panel, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-2 119471_0216

Battery

7

6

5

1

4

6 5

2

3

45

8

8

POSITIVEBATTERYCABLE

BATTERY

NEGATIVEBATTERYCABLE

119471_0216 6-3

Battery


BATTERY STRAPCS .250-20 X 3.25 HXFW .281 X .625 X .066NT .250-20 HX G5LW .250 INT-EXT TOOTH ZCS .250-20 X .75 HX G5RED BATTERY CABLE BOOTWIRE TIE

NOTES:

DESCRIPTION

1 113147 12 075994 23 768515 24 024927 25 029868 46 055939 27 771428 18 000331 3

6-4 119471_0216

Instrument Panel, Briggs & Stratton

24

1

4

15

67

8

3

9

11

16

13

1510

19

1920 21

20A FUSE10A FUSE

12

9

23

2

3

14

1514

15

14

22

18

17

AUXILIARYCONNECTION

YEL/BLUORG

25

26

YEL/BLKORG

119471_0216 6-5

Instrument Panel, Briggs & Stratton


FUEL DISPLAY/HOUR METERKEY ASSEMBLYIGNITION SWITCHKNOBRED INDICATOR LIGHTCB 10-24 X .500 ZYNCPTO SWITCHRELAY CONTROL MODULENT #10-24 HX NL ZNCS 10-24 X .75 HX FLK ZNTHROTTLE CABLE 50"FW .219 X .500 X .048 ZNYCWIRE TIECS .250-20 X .50 HX G5FW .281 X .625 X .066INSTRUMENT PANEL DECALINSTRUMENT PANEL (WITH DECAL)CS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5WIRE TIEWIRE HARNESSCLUTCH CONNECTOR REPAIR KITWIRE HARNESSFUSE HOLDER

NOTES:

1. Part of the wire harness.

DESCRIPTION

1 603748 12 785808 13 045898 14 603523 15 712257 26 601098 27 776476 18 604373 19 059832 410 063198 211 605836 112 704932 213 000430 114 055947 415 768515 416 605767 117 553119 118 034280 119 768523 220 043570 121 034272 122 000331 823 605456 124 114052 125 604430 126 601047 1

6-6 119471_0216

Instrument Panel, Kawasaki

1

1

4

6

78

9

3

10

12

15

14

17

11

21

2119

22

20A FUSE10A FUSE

13

10

24

25

2

3

16

1716

17

16

23

20

1

5

18

26

27

119471_0216 6-7

Instrument Panel, Kawasaki


CHOKE CABLEKEY ASSEMBLYIGNITION SWITCHFUEL DISPLAY/HOUR METERKNOBRED INDICATOR LIGHTCB 10-24 X .500 ZYNCPTO SWITCHRELAY CONTROL MODULENT #10-24 HX NL ZNCS 10-24 X .75 HX FLK ZNTHROTTLE CABLEFW .219 X .500 X .048 ZNYCWIRE TIEINSTRUMENT PANEL DECALCS .250-20 X .500 HX G5FW .281 X .625 X .066INSTRUMENT PANEL (WITH DECAL)LOOP CLAMPCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HNT .312-18 HX G5WIRE TIEWIRE HARNESSCLUTCH CONNECTOR REPAIR KITSOLENOID JUMPERFUSE HOLDER

NOTES:

1. Part of the wire harness.

DESCRIPTION

1 786657 12 785808 13 045898 14 603748 15 603523 16 712257 17 601098 28 776476 19 604373 1

10 059832 411 063198 212 603475 113 704932 214 000430 115 603916 116 055947 417 768515 418 551399 119 043570 120 034280 121 768523 222 034272 123 000331 824 604241 125 114052 126 604430 127 601047 1

6-8 119471_0216

119471_0216 7-1

Section 748" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

48" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . 7-4

48" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

54" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

54" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-10

54" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-16

60" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Side Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Side Discharge Deck Mounting Hardware. . . . . . . . . . . . . . . . . . . . 7-22

54" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

54" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-26

54" Rear Discharge Deck Dust Shield. . . . . . . . . . . . . . . . . . . . . . . 7-28

54" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

60" Rear Discharge Pulleys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

60" Rear Discharge Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Rear Discharge Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Rear Discharge Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . 7-46

7-2 119471_0216

48" Side Discharge Service Deck

1

2

2

6

5

5

34

78

119471_0216 7-3


INDEX NO. PART NO. QTY

48" DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALDISCHARGE CHUTE DECALDECK DANGERS DECALTHROWN OBJECTS DECAL48" DECK ID DECALVX4 TECHNOLOGY DECAL

NOTES:

DESCRIPTION

1 550737 12 601069 43 781419 14 601624 15 601837 26 601892 17 793976 18 603092 1

7-4 119471_0216

48" Side Discharge Deck Pulleys & Spindles

1

1

23

4

56

78 9

101123

12

2

14

14

1615

13

17

18

19

20

1721

34

33

32 31

3029

28

27

26

25

22

24

23

21

21

5

119471_0216 7-5



CS .625-11 X 1.50 HX G5FW .625 X 1.00 X .134DUST SHIELD WITH OFFSETIDLER PULLEY NHI 5.0"DECK IDLER SPACERDECK IDLER SLIDETENSION SPRINGCHAIN, 13 LINKWN .312-18 ZNUHMW IDLER SLIDENT .625-11 HX G5 ZNYCIDLER PULLEY NHI 6.0"PUSHERGREASE FITTING STRAIGHTFW .379 X .813 X .063NT .375-16 HX G5 NLCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKDRIVE PULLEY 5.187 OP FW 1.030 X 1.50 X .134FW .531 X 1.063 X .175KEY 1/4 SQ X 1.00BLADE SPINDLE CWCS .312-18 X .625 BH ZN CW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CB .375-16 X 1.25 G5 ZNCB .500-13 X 7.50 STD ZNSPACER 5.73 PLASTIC WHEELNT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 3.22 CB .500-13 X 5.00 ZNYC

NOTES:


DESCRIPTION

1 794446 12 028118 43 603057 34 781856 15 600296 26 350884 17 781302 18 259812 19 603023 4

10 602936 211 016972 212 781385 213 113340 114 015495 215 767954 616 086660 617 705954 1518 752386 319 602842 320 045765 321 767962 1522 212472 323 604255 324 603022 425 782474 226 783738 227 603113 628 602338 129 602344 130 602341 131 781567 332 602263 233 602345 234 603049 2

7-6 119471_0216

48" Side Discharge Deck

1011 39

8

184

184

18

4

17

1213

1417

15

16

1

2

7

2

6

123

5

4

119471_0216 7-7



RS PULLEY COVERKNOB 5/16-18 X 3/4"DISCHARGE CHUTENT .375-16 NL G5TORSION SPRINGCHUTE PINBELT, B 140.08" ELRUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5 ZNBACKING PLATEBLADE, F16.50"-H-F-CWBLADE, F16.50"-L-F-CWBLADE, 16.50"-L-F-CWBLADE, 16.50"-MUL-F-CWBLADE, 16.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZLS ADJ INNER WALLRS ADJ INNER WALLCB .375-16 X 1.00 G5 ZNYFW .379 X .813 X .063

NOTES:

1. Do not torque the nut; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.

DESCRIPTION

1 113241 22 792002 43 602429 14 086660 55 602435 16 602432 17 786491 18 602817 19 079210 2

10 064014 211 113563 112 795757 3

601014 3601123 3796623 3796631 3

13 782474 314 781872 315 113266 116 113267 117 025395 418 767954 4

7-8 119471_0216


4 3

1

7

5

2

5

2

6

8

119471_0216 7-9



54" DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALDISCHARGE CHUTE DECALDECK DANGERS DECALTHROWN OBJECTS DECAL54" DECK ID DECALVX4 TECHNOLOGY DECAL

NOTES:

DESCRIPTION

1 550738 12 601069 43 781419 14 601624 15 601837 26 601892 17 799171 18 603092 1

7-10 119471_0216


1

1

9

11

210

6

1615

14

26

1317

18

1920

17

12

22

2123

28 2729

30

32

31

33

8 7

2

34

5

3

4

5

2

25

24

12

12

119471_0216 7-11



CS .625-11 X 1.50 HX G5FW .625 X 1.00 X .134 ZNYCDUST SHIELD WITH OFFSETIDLER PULLEY, NHI 6.0"DECK IDLER SPACERDECK IDLER SLIDETENSION SPRING CHAIN, 13 LINKSWN .312-18 ZNUHMW IDLER SLIDENT .625-11 HX G5 ZNYCFW .531 X 1.063 X .175PUSHERGREASE FITTING STRAIGHTFW .379 X .813 X .063NT .375-16 HX G5 ZY NLCS .500-13 X 1.25 HX G5 ZN CW .515 X 2.25 X .204 BLKDECK DRIVE PULLEYFW 1.030 X 1.50 X .134 ZN KEY 1/4 SQ X 1.00BLADE SPINDLE CWVR CS .312-18 X .625 BH ZN CW .631 X 2.25 X .187 PNT CS .625-11 X 3.00 FULL HXCB .375-16 X 1.25 G5 ZN CB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73 NT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 3.22 CB .50-13 X 4.75 STD ZN

NOTES:


DESCRIPTION

1 794446 12 028118 43 603057 34 781385 35 600296 26 350884 17 781302 18 259812 19 603023 4

10 602936 211 016972 212 767962 1513 113340 114 015495 215 767954 616 086660 617 705954 1518 752386 319 798967 320 045765 321 212472 322 604255 323 603022 424 782474 225 783738 226 603113 627 602338 128 602341 129 602344 130 781567 331 602263 232 602345 233 603049 2

7-12 119471_0216


1

1

8

2

7

5

3

6

4 7

10

15

14

13

1112

9

16

19

2

176

18

3

617

18

119471_0216 7-13



RS PULLEY COVERLS PULLEY COVERDISCHARGE CHUTETORSION SPRINGCHUTE PINNT .375-16 NL G5KNOB 5/16-18 X 3/4"BELT, B 152" ELRUBBER BUMPERBACKING PLATEFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5 ZNBLADE, F18.50"-H-F-CWBLADE, F18.50"-L-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZLS ADJ INNER WALLFW .379 X .813 X .063CB .375-16 X 1.00 G5 ZNYRS ADJ INNER WALL

NOTES:


DESCRIPTION

1 113241 12 113240 13 602429 14 602435 15 602432 16 086660 57 792002 48 789388 19 602817 1

10 113563 111 079210 212 064014 213 797696 3

601012 3797704 3797712 3

14 782474 315 781872 316 113210 117 767954 418 025395 419 113211 1

7-14 119471_0216


7

1

2

5

2

43

5

6

8

119471_0216 7-15



60" VX4 DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALDISCHARGE CHUTE DECALDECK DANGERS DECALTHROWN OBJECTS DECAL60" SD DECK ID DECALVX4 TECHNOLOGY DECAL

NOTES:

DESCRIPTION

1 550739 12 601069 43 781419 14 601624 15 601837 26 601892 17 786277 18 603092 1

7-16 119471_0216


1

1

2

3

18

19

20

21

28

3233

34

11

4

5 9

11

22

22

24

23

2726

25

5

26

29 2530

31

35

17

4

15

7 86

10

12

13

14

16

3

2

15

22

119471_0216 7-17



CS .625-11 X 1.50 HX G5FW .625 X 1.00 X .134DUST SHIELD WITH OFFSETIDLER PULLEY NHI 6.0"DECK IDLER SPACERCHAIN, 21 LINKTENSION SPRING DECK IDLER SLIDEWN .312-18 ZNUHMW IDLER SLIDECS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKDECK DRIVE PULLEYFW 1.030 X 1.50 X .134NT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 10.0" RIVETEDFW .379 X .813 X .063NT .375-16 HX G5 NLGREASE FITTING STRAIGHTPUSHERFW .531 X 1.063 X .175BLADE SPINDLE CWKEY 1/4 SQ X 1.00CW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CS .312-18 X .625 BH ZN CB .375-16 X 1.25 G5 ZNCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73 NT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 3.22 CB .500-13 X 5.00 ZNYC

NOTES:


DESCRIPTION

1 794446 12 028118 23 603057 24 781385 25 600296 26 373191 17 781302 18 350884 19 603023 4

10 602936 211 705954 1512 752386 313 770842 314 045765 315 016972 216 602963 117 602743 118 767954 619 086660 620 015495 221 113340 122 767962 1523 604255 324 212472 325 782474 226 783738 227 603022 428 603113 629 602338 130 602341 131 602344 132 781567 333 602263 234 602345 235 603049 2

7-18 119471_0216

60" Side Discharge Deck1

12

3

11

10

9

19

13

15

8

6

7

5

2

3

2

4

14

13 8

16

817

18

15

3

1

3

119471_0216 7-19



RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BELT, B 165.56" ELDISCHARGE CHUTE LGTORSION SPRINGCHUTE PINNT .375-16 NL G5BACKING PLATERUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5 ZNFW .379 X .813 X .063RS INNER WALL ADJ.CB .375-16 X 1.00 G5 ZNYLS INNER WALL ADJ.BLADE, F20.50"-H-F-CWBLADE, F20.50" EHN-F-CWBLADE, 20.50"-L-F-CWBLADE, 20.50"-MUL-F-CWBLADE, 20.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:


DESCRIPTION

1 112933 12 112934 13 792002 44 782292 15 602891 16 602435 17 602432 18 086660 79 113563 1

10 602817 111 079210 212 064014 213 767954 614 113180 115 025395 616 113179 117 794685 3

602771 3793794 3794214 3794230 3

18 782474 319 781872 3

7-20 119471_0216

Side Discharge Deck Lift

12

3

4

8

7

5

9

7

9

6

8

45

6

15

6

7

7

16

10

1112

14

13

9

9

77

8

8

119471_0216 7-21

Side Discharge Deck Lift


DECK HEIGHT PINSTOP HANDLEDECK LIFT INDICATORDECK LIFT SPRINGCS .437-14 X 1.75 HX G5DECK LIFT CHAINNT .437-14 HX FLG ZNE CLIP 1.00 X .625 X .05GREASE FITTING STRAIGHTCS .625-11 X 1.25 HX G5 ZFW .625 X 1.50 X .105 ZNDECK LEVELER YOKENT .312-18 HX G5CS .312-18 X 1.50 HX G5CS .437-14 X 1.75 HX G5CE .750 X 2.25 X 1.75 HEAD

NOTES:

DESCRIPTION

1 600437 12 348318 13 602898 14 782995 25 055749 76 348391 47 704643 168 781294 69 015495 4

10 781872 111 704783 112 348458 113 034272 114 756270 115 781831 116 781229 1

7-22 119471_0216

Side Discharge Deck Mounting Hardware

17

18

1819

7

5

7

119471_0216 7-23

Side Discharge Deck Mounting Hardware


NT .750-10 HX ZY NLFW .760 X 1.625 X .08CS .750-10 X 3.00 HX G5

NOTES:

DESCRIPTION

17 061101 218 025296 419 051169 2

7-24 119471_0216

54" Rear Discharge Service Deck

6 1

2

2

5

6

4

3

7

3

4

119471_0216 7-25



54" RD DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKTHROWN OBJECTS DECALRUBBER FLAP DECALRD DECK ROUTING DECALDECK DANGERS DECAL54" DECK ID DECAL

NOTES:

DESCRIPTION

1 550934 12 601069 43 601892 24 603391 25 796953 16 601837 27 799171 1

7-26 119471_0216

54" Rear Discharge Deck Pulleys & Spindles

18

16

3

15

6

4

1

27

10

89

1112

9

13

3

4

23

14

13

2

17

18

17

19

20

21

21

824

23

22

26

25

134

13

23

4

2

2

3

4

5

1

1

119471_0216 7-27

54" Rear Discharge Pulleys & Spindles


CS .625-11 X 1.50 HX G5FW .625 X 1.00 X .134DUST SHIELD6" HB IDLER PULLEYDECK IDLER SPACERIDLER ARMNT .500-13 NL G5FW .531 X 1.063 X .175BUSHINGBUSHINGTENSION SPRINGCHAINNT .625-11 HX G5 ZNYCFW .500 X 1.25 X .075 ZNYCS .312-18 X 1.50 FLT SH ZYIDLER GUIDECW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5FW .343 X .687 X .051/.080HNT .312-18 HX ZY NLCS .500-13 X 1.25 HS G5CW .515 X 2.25 X .204 BLKB-SEC 5.44 EOD PULLEYKEY 1/4 SQ X 1.00BLADE SPINDLE CW BLADE SPINDLE CCW

NOTES:


DESCRIPTION

1 794446 12 028118 73 603057 54 796714 55 600296 16 109948 17 781567 18 767962 139 770867 210 109549 111 781302 112 259812 113 016972 414 704759 115 797910 216 601779 117 782474 218 783738 219 768523 120 058776 121 705954 1522 752386 323 798967 324 212472 325 604255 226 604256 1

7-28 119471_0216

54" Rear Discharge Deck Dust Shield

2

43

5

101

2

6

1

7

13

9

8

1

11

12

13

2

18

19

20

18

21

145

15

16

17

119471_0216 7-29

54" Rear Discharge Deck Dust Shield


NT .312-18 HX ZY NLFW .343 X .687 X .051/.080HGREASE FITTING STRAIGHTCS .375-16 X 1.00 HX G5FW .379 X .813 X .063PUSHERFW .781 X 1.375 X .250 ZNYRS CHUTE BRACKETLS CHUTE BRACKETRS CLAMP ANGLE DISCHARGE SHIELDLS CLAMP ANGLERUBBER SIDE FLAPNT .375-16 HX ZY NLRD DISCHARGE FLAP ANGLERD RUBBER DISCHARGE CHUTEDECK STIFFENER ANGLECB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNREAR DECK STOPCB .375-16 X 1.50 STD G5

NOTES:

DESCRIPTION

1 058776 102 768523 103 015495 24 036244 65 767954 126 113340 17 778399 28 109482 19 109483 1

10 109487 111 113980 112 109486 113 601483 214 086660 615 107972 216 601017 217 107973 218 037887 619 016253 420 114522 121 710194 6

7-30 119471_0216

54" Rear Discharge Deck

1

7

5

6

9

12

10

4

1118

23

4

8

12

13 1

14

1716

15191

119471_0216 7-31



RS PULLEY COVER (WITH DECALS)LS PULLEY COVERDECK DANGERS DECALKNOB 5/16-18 X 3/4"BELT, BB 204.5" ELNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC WHEELSPACER 5.73 CB .500-13 X 7.50 STD ZNBLADE, F18.50-L-F-CCWCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 LH THREADRS ADJUSTABLE BAFFLELS ADJUSTABLE BAFFLECS .375-16 X .75 HX G5FW .379 X .813 X .063BLADE, F18.50"-L-F-CWBLADE, 18.50"-L-F-CWCS .625-11 X 1.25 HX G5 Z

NOTES:


DESCRIPTION

1 550914 12 110448 13 601837 14 792002 45 025577 16 781567 17 767962 18 602341 19 602344 1

10 602338 111 601013 112 782474 313 604383 114 114013 115 114014 116 055822 617 767954 618 601012 2

601124 219 781872 2

7-32 119471_0216


4

1

2

2

3

4

6

5

7

56

8

2

119471_0216 7-33



60" RD DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THK2 BELT ROUTING DECALDECK DANGERS DECALTHROWN OBJECTS DECALRUBBER FLAP DECAL60" DECK ID DECAL5/16-18 THREAD HEX RIVET NUT

NOTES:

DESCRIPTION

1 550935 12 601069 43 603349 14 601837 25 601892 26 603391 27 786277 18 792887 1

7-34 119471_0216

60" Rear Discharge Pulleys

12

1

13

22

31

2

3

4

5

6

2 7

8

916

19

1413

18

17

16

15

112

26

18

24

20

21

22

2325

11

27

2

11

2

12

2

29

28

21

2

5

6

2

29

2830

26

10

119471_0216 7-35

60" Rear Discharge Pulleys


CS .625-11 X 2.50 HX G5FW .625 X 1.00 X .134BELT GUIDEDECK IDLER SPACER 1/2" LGIDLER DUST SHIELD SMIDLER 6.0" RIVETEDRD DECK IDLER ARMCS .312-18 X 1.50 FLT SH ZYIDLER GUIDECS .625-11 X 1.50 HX G5DUST SHIELD WITH OFFSETPULLEY V-IDLER HBB 5.0"CHAIN, 21 LINKNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC BUSHING .750 X 1IDLER PIVOT BUSHINGTENSION SPRINGFW .500 X 1.25 X .075 ZNYCS .312-18 X 1.25 FLT SHNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDIDLER SLIDEIDLER SLIDE UHMWCS .625-11 X 2.00 HX G5 Z6" HB IDLER PULLEYFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLCW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5

NOTES:

DESCRIPTION

1 025015 12 028118 123 113088 14 603256 15 602935 26 602821 27 114133 18 797910 29 601779 1

10 794446 111 603057 412 602672 213 373191 214 781567 115 767962 1316 770867 217 109549 118 781302 219 704759 120 784199 421 016972 222 602963 123 602838 124 114105 125 601619 226 016642 327 796714 228 768523 629 058776 630 782474 131 783738 1

7-36 119471_0216

60" Rear Discharge Spindles

34

42

38

41

321

1

37

36

35

35

40

39

15

33

1

37

119471_0216 7-37

60" Rear Discharge Spindles


CS .500-13 X 1.25 HX G5CS .500-13 X 1.75 HX G5CW .515 X 2.25 X .204 BLKDECK DRIVE PULLEYDOUBLE PULLEY 6.00 EFFKEY 1/4 SQ X 1.00FW 1.030 X 1.50 X .134CS .500-13 X 1.00 HX G5 ZNSPACERBLADE SPINDLE CCW BLADE SPINDLE CW

NOTES:


DESCRIPTION

32 705954 133 017616 234 752386 335 770842 236 524785 137 212472 338 045765 239 016527 1240 114108 141 604256 142 604255 3

7-38 119471_0216

60" Rear Discharge Dust Shield

67

9

11

2

1

11

13

15

4

12

5

16

12

14

14

10

1

28

3

21

17

8

18

19

20

119471_0216 7-39

60" Rear Discharge Dust Shield


NT .312-18 HX ZY NLFW .343 X .687 X .051/.080HFW .781 X 1.375 X .250 ZNYLS CHUTE BRACKETRS CHUTE BRACKETGREASE FITTING STRAIGHTCS .375-16 X 1.00 HX G5FW .379 X .813 X .063PUSHERRS CLAMP ANGLE RUBBER SIDE FLAPDUST SHIELDLS CLAMP ANGLECB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNREAR DECK STOPNT .375-16 HX ZY NLDISCHARGE CHUTE ANGLERD REAR FLAPDECK STIFFENER ANGLECB .375-16 X 1.50 STD G5

NOTES:

DESCRIPTION

1 058776 102 768523 103 778399 24 109483 15 109482 16 015495 27 036244 68 767954 129 113340 1

10 109487 111 601483 212 114439 113 109486 114 037887 615 016253 416 114522 117 086660 618 106716 219 600254 220 351676 221 710194 6

7-40 119471_0216

60" Rear Discharge Deck1

11

6

8

2

8

9

3

10

12

12 11

1514

13

109

4 5

3

7

9

119471_0216 7-41



RS PULLEY COVER (WITH DECALS)DECK DANGERS DECALKNOB 5/16-18 X 3/4"CENTER PULLEY COVERLS PULLEY COVERBELT, B 138.25" ELBELT, BB-SECTIONCB .500-13 X 5.00 ZNYCFW .531 X 1.063 X .175NT .500-13 NL G5SPACER 3.22 PLASTIC WHEELCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73

NOTES:

DESCRIPTION

1 550939 12 601837 13 792002 54 114209 15 114210 16 784322 17 603397 18 603049 29 767962 3

10 781567 311 602345 212 602263 213 602338 114 602341 115 602344 1

7-42 119471_0216


20

17

19

21

22 1

241

1816

1716

21

23

119471_0216 7-43



CS .375-16 X .75 HX G5FW .379 X .813 X .063RS ADJUSTABLE BAFFLELS ADJUSTABLE BAFFLEBLADE, F20.50"-L-F-CCWBLADE, 20.50" GAT-F-CCWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 LH THREADBLADE, F20.50"-L-F-CWBLADE, 20.50"-GAT-F-CWCS .625-11 X 1.25 HX G5 Z

NOTES:


DESCRIPTION

16 055822 617 767954 618 114204 119 114205 120 795633 1

601928 121 782474 322 604383 123 600901 2

794230 224 781872 2

7-44 119471_0216

Rear Discharge Deck Lift

1

2

37

16

7

10

5

4 6

8

10

4

9

10

7

89

9411

12

8

10

9

9

1314

6

15

119471_0216 7-45

Rear Discharge Deck Lift


DECK HEIGHT PINSTOP HANDLEDECK LIFT INDICATORE CLIP 1.00 X .625 X .05CE .750 X 2.25 X 1.75 HEADDECK LIFT SPRINGCS .437-14 X 1.75 HX G5DECK LIFT CHAINNT .437-14 HX FLG ZNGREASE FITTING STRAIGHTCS .312-18 X 1.50 HX G5NT .312-18 HX G5FW .625 X 1.50 X .105 ZNCS .625-11 X 1.25 HX G5 ZDECK LEVELER YOKECS .437-14 X 1.75 HS G5

NOTES:

DESCRIPTION

1 600437 12 348318 13 602898 14 781294 65 781229 16 782995 27 055749 78 348391 49 704643 16

10 015495 411 756270 112 034272 113 704783 114 781872 115 348458 116 781831 1

7-46 119471_0216

Rear Discharge Deck Mounting Hardware

18

19

7

17

7

9

119471_0216 7-47

Rear Discharge Deck Mounting Hardware


FW .760 X 1.625 X .08 ZNYCNT .750-10 HX ZY NLCS .750-10 X 3.50 HX G5

NOTES:

DESCRIPTION

17 025296 418 061101 219 789115 2

7-48 119471_0216

119471_0216 8-1

Section 8

Seat, Suspension—S/N 15010001 & Higher . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts—Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Seat, Super Deluxe—S/N Prior to 15010001 . . . . . . . . . . . . . . . . . . 8-6

Seat Service Parts, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

ROPS—SN 15010001 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

ROPS—S/N Prior to 15010001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8-2 119471_0216

Seat, Suspension—S/N 15010001 & Higher

3714

9

8

98

8 18

17

15

11

30

828

2120

24

26

834

12

1011

8

23

65

9

18

8

22

29

3233

7

16

1

31

19

8

18

27

25

243

2

34

1

1

36

35

348

8

9

13

119471_0216 8-3

Seat, Suspension—S/N 15010001 & Higher


SUSPENSION SEATSEAT BELTCS .437-20 X 1.00 HX G8 ZNYCFW .440 X 1.00 X .083 ZNYSEAT LATCH TORSION SPRINGBATTERY WARNINGS DECALFW .379 X .813 X .063NT .375-16 NL G5SB .375 X .375 SH .312-18NT .312-18 HX NL G5WIRE TIESEAT PAN (WITH DECALS)ARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZFIBER WASHERSEAT PAN STOPCS .375-16 X 1.00 HX G5HYDRAULIC PRESSURE DECALVIBRATION MOUNTSEAT SUPPORT ANGLE (WITH DECALS)ENGINE COMPARTMENT DECALFUEL INDICATOR DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKLS STEERING DECALNT .375-16 HX G5 ZNYHOT & HYD OIL DECALRS FRAME COVER (WITH DECAL)RS STEERING DECALFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5CS .375-16 X 1.25 HX G5BUMPERFLOOR PLATEFUEL FILL LEVEL DECAL

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.

DESCRIPTION

1 792051 12 601444 13 797076 24 017129 25 113393 16 783910 17 601815 18 767954 159 086660 5

10 754358 111 058776 512 000331 213 550741 114 785188 115 712927 416 724716 117 350421 118 036244 519 601968 120 601650 221 552386 122 601967 123 791848 124 550766 125 600899 126 601069 527 785139 128 054502 229 779280 130 550765 131 785220 132 768523 533 034280 534 052860 335 781880 436 113234 137 605688 1

8-4 119471_0216

Seat Service Parts—Suspension

2

34

1

6

13

14

10

97

5

12

8

11


SEAT BACK PANEL KITARMREST ASSEMBLY, RS ROUND (WITH BRACKET)ARMREST ASSEMBLY, LS ROUND (WITH BRACKET)BACK CUSHION KITKNOB KITSEAT DRAIN REPLACEMENTBOTTOM CUSHION KITMOLDED ROUND ARMRESTSSEAT SWITCHARMREST STOP ASSEMBLYSLIDE KITSHOCK ABSORBER KITSPRING SADDLE KITSEAT WEIGHT ADJUSTMENT KIT

NOTES:

DESCRIPTION

1 797571 12 601533 13 601534 14 793281 15 793323 16 602076 17 793299 18 797480 19 793315 1

10 793273 111 793307 112 603152 113 603040 114 601458 1

119471_0216 8-5


8-6 119471_0216

Seat, Super Deluxe—S/N Prior to 15010001

1

1

2

3

4

5

69

10

7

12

8

11

13

3615

1612

187

19178 7

8

31

32

28

197 2120

19

22

23

24

25

7

2930

27

28

26

933

347

71

35

36

14

34

7

7

8

119471_0216 8-7

Seat, Super Deluxe—S/N Prior to 15010001


SUPER DELUXE SEATSEAT LATCH TORSION SPRINGCB .312-18 X .75 FUL ZNSEAT STOPBATTERY WARNINGS DECALFW .379 X .813 X .063NT .375-16 HX ZY NLFW .343 X .687 X .051/.080HNT .312-18 HX G5SB .375 X .375 SH .312-18NT .312-18 HX ZY NLWIRE TIESEAT PAN (WITH DECALS)ARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZFIBER WASHERSEAT PAN STOPCS .375-16 X 1.00 HX G5HYDRAULIC PRESSURE DECALSEAT SUPPORT ANGLE (WITH DECALS)VIBRATION MOUNTHOT & HYD OIL DECALFUEL INDICATOR DECALENGINE COMPARTMENT DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKNT .375-16 HX G5 ZNYLS STEERING DECALRS FRAME COVER (WITH DECAL)RS STEERING DECALCS .312-18 X 1.00 HX G5CS .375-16 X 1.25 HX G5BUMPERFLOOR PLATE

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.

DESCRIPTION

1 602966 12 113393 13 783910 14 016253 25 113713 16 601815 17 767954 158 086660 59 768523 7

10 034272 211 754358 112 058776 513 000331 214 550741 115 785188 116 712927 417 724716 118 350421 119 036244 520 601968 121 552386 122 601650 223 779280 124 791848 125 601967 126 550766 127 600899 128 601069 529 054502 230 785139 131 550765 132 785220 133 036236 534 052860 335 781880 436 113234 1

8-8 119471_0216

Seat Service Parts, Super Deluxe

1

3

5 6

4

2


BACK SEAT COVERARMREST KITBOTTOM SEAT COVERSEAT BELT KITSEAT SWITCHSTANDARD SEAT TRACK KIT

NOTES:

DESCRIPTION

1 603692 12 603260 13 603691 14 603133 15 603148 16 603146 1

119471_0216 8-9


8-10 119471_0216

ROPS—SN 15010001 & Higher

1

3

2

3

5

56

1

4

119471_0216 8-11

ROPS—SN 15010001 & Higher


ROPS KITPOLY STOP KITROPS HARDWARE KITCS .500-13 X 3.50 HX G5FW .531 X 1.063 X .175NT .500-13 UNT G8

NOTES:


DESCRIPTION

1 605741 12 605731 13 605638 14 061812 45 767962 86 023317 4

8-12 119471_0216

ROPS—S/N Prior to 15010001

1

23

34 1

55

6

119471_0216 8-13

ROPS—S/N Prior to 15010001


ROPS KITCS .500-13 X 3.25 HX G5FW .531 X 1.063 X .175NT .500-13 UNT G8ROPS HARDWARE KITPOLY STOP KIT

NOTES:


DESCRIPTION

1 604890 12 077859 43 767962 84 023317 45 605044 16 605646 2

8-14 119471_0216

hustler parts manual deck mulch kit bac-vac catcher: ... if a change has been made to your machine...

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