hrs flow presentation
TRANSCRIPT
1 Complete Support Global REV 1.0
2 Complete Support Global REV 1.0
INGLASS GROUP: The Company
•1987- The INglass Group, based in San Polo di Piave, was founded as Incos. INglass designsand manufactures molds for the plastic materials sector.• 1991- the company began focusing and specializing in multi-colour and multi-component rotating tools for car lighting (front and rear lights). • 2001- The HRSFlow Division was set up for the production of hot runner systems• 2004 - Resources were dedicated to the development of injection-compression technology forthe production of wide panoramic polycarbonate surfaces to replace glass in the automotive sector (Plastic Glazing).• 2006 - M.O.M. control units was released on the market to monitor injection moldingprocesses.• 2007 - New service that aims to cooling optimization through improvements and solutions in the mold, with possible use of Selective Laser Melting insert (with conformal waterlines).
3 Complete Support Global REV 1.0
Inglass-HRSflow is a global company in continuos growing:
• Over 300 employees worldwide.
• Inglass-HRSflow headquarters are located in San Polo di Piave (North East Italy). See map on thispage.
• 2009 objectives include further subsidiaries opening to improve global service capabilities
INGLASS - HRSFLOW COMPANY
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– ARGENTINA– AUSTRALIA– BRAZIL– CHINA– CZECH REPUBLIC– FRANCE– GERMANY– INDIA– JAPAN– KOREA– MEXICO– N. AMERICA– RUSSIA– SLOVAKIA– SLOVENIA– SPAIN/PORTUGAL– SWEDEN– TAIWAN– TURKEY– UK
Inglass HRSflow ITALY:Headquarter Production Warehouse
Inglass HRSFlow SUBSIDIARIES with:
- SALES OFFICE
- ENGINEERING OFFICE
- CUSTOMER SERVICE
Warehouse
HRS DISTRIBUTORS
INGLASS HRSFlow PRESENCE WORLDWIDE
INGLASS - HRS Russia Opening target 2009
INGLASS - HRS Poland Opening target: 2009
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DIPENDENTI INGLASS
030 40 47
215
6073 78
40
7275
165 174
50
66
109130
0
50
100
150
200
250
300
350
400
2004 2005 2006 2007 2008 2009
FOREIGNEMPLOYEES
HRSFLOWItaly
INGLASS Italy
INGLASS /HRSFLOWItaly
65%
35%
TOTAL FORECAST 2009 INGLASS/HRSFLOW TURNOVER
14 16 17 19 19 19
10
1517
2329
35
-
10
20
30
40
50
60
2004 2005 2006 2007 2008 Budget 2009YEARSINGLASS HRSFLOW
HRSFLow trademark- HOT RUNNERS –AUTOMATION -
COMPANY TURNOVER
INGLASS trademark- MOLDS FOR LIGHTING/GLAZING -
EMPLOYEES
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FINAL CUSTOMERS
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FINAL CUSTOMERS – Other sectors
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OUR EXPERTISE FOR COMPETITIVE EDGE
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SOLUTIONS PROVIDER
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A COMPLETE SUPPORT IN THE CUSTOMER CYCLE
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CREATING VALUE TO OUR CUSTOMERS
INGLASS - HRS offers added value to the customer chain
HR supplier
Mold maker
TIER 1Car
Maker
HR + mold cooling + process control
Simple HR supplier
HRSFlow + INGLASS GLAZING tech.
VALUE
HR + mold cooling + new technologies
new STD CO2 reduction / consumption, lightweighting
Car Styling + new STD CO2 reduction / consumption, lightweighting
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OUR PRODUCTS : Lighting molds
Inglass HRS is leader worldwide inMulticolor rotative molds for automotive lighting applications
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H000710.0 H000545.0 1500 mm
700 mm
BY KIND PERMISSION OF...
OUR PRODUCTS: Glazing Molds
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PREWIRED SYSTEMS HOT HALVES
OUR PRODUCTS: Hot Runners Systems
For Big parts
For Medium - Small parts
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M.O.M. – Molding Optimization Manager
• Provides thermoregulation in the HR
• Monitors energy consumption
• Manages sequential valve gate opening and closing
ELD – Electronic Leak Detector
HRCU- Hot Runner Control Unit
Control Unit for heatregulation during injectionphase
Sequential time control unit for nozzle timing
Easy-to-use device to quickly locate any leakageof plastic material ( or other liquid) inside the mold
STC –Sequential Time Control
OUR PRODUCTS: Controllers and Automation
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HRS –INGLASS : A TOTAL SUPPORT FOR A COMPLETE PROGRAM
PHASE I PHASE I EngineeringEngineering
PHASE II PHASE II SupplySupply
PHASE III PHASE III ProductionProduction
PHASE I : Engineering supply
Activity Responsabile In coordination with Supervisor
part analysis and definition of critics parts HRS/Inglass TIER ONE TIER ONE
plastic material definition TIER ONE HRS/Inglass TIER ONE
analysis and optimization of criticalities (with cooling, moldflow, warpage…) and defintion of benefits on cost and quality
HRS/Inglass TIER ONE TIER ONE
Study of application of new/different technologies (Coinjection, Mucell…) and definition of benefits on cost and quality
HRS/Inglass TIER ONE TIER ONE
parts codesign HRS/Inglass Moldmakers / TIER ONE TIER ONE
Suggestion of moldmakers HRS/Inglass TIER ONE TIER ONE
Analysis of production machines and lines and evaluation of MOM, ELD implementation with definition of benefits on cost and quality
HRS/Inglass TIER ONE TIER ONE
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PHASE III : Try outs and SOP
Activity Responsible In coordination with Supervisor
Presecnce at try out and launch of production HRS/Inglass TIER ONE TIER ONE
Support on injection process set up and optimization HRS/Inglass TIER ONE TIER ONE
Check of part quality and cost and comparison with forecasted values TIER ONE HRS/Inglass TIER ONE
Eventual improvement on cycle/quality TIER ONE HRS/Inglass TIER ONE
Phase II : tools and components supply
Activity Responsible In coordination with Supervisor
Supplier definition TIER ONE
Molds design and production Moldmakers HRS/Inglass TIER ONE
Hot Runner design and production HRS/Inglass Moldmakers TIER ONE
Special cooling insert design and production HRS/Inglass Moldmakers / TIER ONE TIER ONE
Lighting molds design and production HRS/Inglass TIER ONE TIER ONE
Eventual Molds Purchasing in China HRS/Inglass TIER ONE TIER ONE
MOM and ELD HRS/Inglass TIER ONE
HRS –INGLASS : A TOTAL SUPPORT FOR A COMPLETE PROGRAM
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PLASTIC TECHNOLOGIES 100%
EXPERIENCE TO CREATE VALUEEXPERIENCE TO CREATE VALUE
- Part quality improvement
- Part cost reduction
- Production beackdown reduction
- Production efficiency improvement
19 Complete Support Global REV 1.0