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INSTRUCTION MANUAL HPB45 Series Hydraulic Paving Breaker 52033853 REV 3 © 2011 Greenlee Textron Inc. 7/11 Serial Codes GMN and GMP Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com

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Page 1: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

INSTRUCTION MANUAL

HPB45 SeriesHydraulic Paving Breaker

52033853 REV 3 © 2011 Greenlee Textron Inc. 7/11

Serial Codes GMN and GMP

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Register this product at www.greenlee.com

Page 2: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 2 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Table of Contents

Description ..................................................................2

Safety ..........................................................................2

Purpose of this Manual ...............................................2

Other Publications .......................................................2

ImportantSafetyInformation .................................. 3–5

Identification ................................................................6

Specifications .......................................................... 7–8

Hoses and Fittings ......................................................9

Hose Connections .......................................................9

TypicalSetup ...............................................................9

Setup .........................................................................10

Operation ...................................................................10

Maintenance ........................................................ 10–11

Troubleshooting .........................................................12

IllustrationsandPartsLists ................................. 13–16

Accessories ...............................................................17

KEEP THIS MANUAL

Description

TheHPB45SeriesGreenleeUtilityPavingBreakerisintendedtobreakupasphalt,concrete,andhardclay.

AccessoriesavailablefromGreenleeUtilityallowtheHPB45 to drive ground rods.

TheHPB45breakerisprovidedwithvibration- dampened handles.

Safety

SafetyisessentialintheuseandmaintenanceofGreenleeUtilitytoolsandequipment.Thismanualandanymarkingsonthetoolprovideinformationforavoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.

Purpose of this Manual

Thismanualisintendedtofamiliarizepersonnelwith the safe operation and maintenance procedures for thefollowingGreenleeUtilityPavingBreakers:

•HPB45-1AVS 1-1/8"x6"shankwith dampening handles

•HPB45-2AVS 1"x4-1/4"shankwith dampening handles

Keep this manual available to all personnel.

Replacementmanualsareavailableuponrequestat nochargeatwww.greenlee.com.

Other Publications Tool Owners/Users

SAEStandardJ1273(HoseandHoseAssemblies): Publication99930323

Authorized Greenlee Utility Service Centers

ServiceManual: Publication52042951

Allspecificationsarenominalandmaychangeasdesignimprovements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Page 3: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 3 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

IMPORTANT SAFETY INFORMATION

SAFETY ALERT SYMBOL

This symbol is used to call your attention to hazardsorunsafepracticeswhichcouldresultin an injury or property damage. The signal word,definedbelow,indicatestheseverityofthehazard.Themessageafterthesignalwordprovides information for preventing or avoiding the hazard.

Immediatehazardswhich,ifnotavoided,WILLresult in severe injury or death.

Hazardswhich,ifnotavoided,COULDresultinsevere injury or death.

Hazardsorunsafepracticeswhich,ifnotavoided,MAYresultininjuryorpropertydamage.

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Failuretoobservethiswarningcould result in severe injury or death.

Skininjectionhazard:

•Donotusehandstocheckforleaks.

•Do not hold hose or couplers whilethehydraulicsystemispressurized.

•Depressurize the hydraulic system before servicing.

Oil under pressure easily punc-turesskincausingseriousinjury,gangrene or death. If you are injuredbyescapingoil,seekmedical attention immediately.

Donotexceedthefollowinghydraulicpowersourcemaximums:

•Hydraulicflow:30l/min(8gpm)

•Pressurerelief:160bar(2300psi)

•Backpressure:28bar(405psi)

Failuretoobservethiswarningcouldresultinsevere injury or death.

Weareyeprotectionwhen operating or servicing this tool.

Failuretoweareyeprotectioncould result in serious eye injury from flying debris or hydraulic oil.

Wearhearingprotectionwhenusing this tool.

Failuretoobservethiswarningcould result in serious injury.

Wearfootprotectionwhenusingthis tool.

Failuretoobservethiswarningcould result in serious injury.

Page 4: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 4 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

IMPORTANT SAFETY INFORMATION

Tool,bit,andothercomponentsmay be hot during and after operation.Allowtocoolbeforehandling,orhandlewithheat-resistant gloves.

Failuretoobservethiswarningcould result in severe injury.

Donotdisconnecttool,hosesorfittingswhilethepowersourceisrunningorifthehydraulicfluidishot. Hot hydraulic fluid can cause serious burns.

Donotreversehydraulicflow.Operationwithhydraulicflowreversedcancausetoolmalfunc-tion.Connectthesupply(pressure)hoseandreturn(tank)hosetotheproperports.

Failuretoobservethiswarningcouldresultinsevere injury or death.

Donotchangeaccessories,inspect,adjustorcleantoolwhenitisconnectedtoapowersource.Accidentalstartupcanresultinseriousinjury.

Failuretoobservethesewarningscouldresultinsevere injury or death.

Seriousinjurycanresultiftheoperatordoesnotmaintain control of the tool.

•Wearslip-proofgloveswhenoperatingthistool.

•Maintainafirmgriponthetool,usingbothhands at all times.

•Donotlockthetriggerinthepower-ONposition.Operatorcannotstoptoolwhenthetriggerislocked.

Failuretoobservethesewarningscouldresultinsevere injury or death.

Accumulatorischargedwithnitrogenunderhighpressure. This pressure must be unloaded before dismounting.

Failuretoobservethiswarningcouldresultinsevere injury or death.

Vibrationhazard:

Applyjustenoughpressuretodothework.Applyingexcesspressuretothebreakercan cause operator discomfort or temporary numbness.

Failure to observe this precaution may result in injury.

Page 5: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 5 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

IMPORTANT SAFETY INFORMATION

•Donotoperatethebreakerunlessthebitisproperlyinstalledandplacedagainsttheworksurface.Damagetothebreakercanresult.

• Inspect the hydraulic hoses and couplings every operating day. Repair or replace if leakage,cracking,wearordamageisevident.Damagedhosesorcouplingscanfail,resultingin injury or property damage.

•Usethistoolformanufacturer’sintendedpurposeonly.Useotherthanthatwhichisdescribed in this manual can result in injury or property damage.

•Makesureallbystandersareclearoftheworkareawhenhandling,starting,andoperatingthetool.Nearbypersonnelcanbeinjuredbyflyingor falling debris or by flying parts in the event of a tool malfunction.

Hydraulicoilcancauseskinirritation.

•Handlethetoolandhoseswithcaretopreventskincontactwithhydraulicoil.

• Incaseofaccidentalskincontactwithhydraulic oil,washtheaffectedareaimmediatelytoremove the oil.

Failure to observe these precautions may result in injury.

Emergencystopprocedure:

1. Release the trigger.

2. Shutoffthehydraulicpowersource.

Procedure for connecting or disconnecting hydraulichoses,fittingsorcomponents:

1. Movetheflowleveronthepowersourcetothe OFF position.

2. Stopthehydraulicpowersource.

3. Followthesequenceunder“HoseConnections” to prevent pressure buildup. Incasesomepressurehasbuiltup,loosenhoses,fittingsorcomponentsslowly.

Note: Keep decals clean and legible. Replace decals when necessary.

Page 6: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 6 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Identification

HPB45 Series Hydraulic Paving Breaker

1. Handle

2. Trigger

3. Pressure Port

4. Return Port

5. Front End

6. Latch

455 mm (18")

Hex 1": 682 mm (26.5")Hex 1-1/8": 731 mm (28.5")

1

2

6

5

34

Page 7: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 7 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

SpecificationsHPB45 Series

TypeofHydraulicSystem ..........................Open-center

Weight(withouthosesandtool)

Hex1" .................................................21.8kg(48lb)

Hex1-1/8" ...........................................25.0kg(55lb)

SteelSize(standard) ..........Hex1"x4-1/4",1-1/8"x6"

WorkingPressure .....105to125bar(1500to1800psi)

Hydraulic Oil WorkingTemperature ............30to70°C(86to158°F)

AccumulatorCharging Pressure(nitrogen) ............................... 50bar(723psi)

BlowFrequency ............22to36Hz(1320to2160/min)

Impact Energy ..................................................85Joule

Hydraulic Port Connections ........................... 1/2"BSP

VibrationLevel(3axis) ................................ a = 4.8 m/s2

SoundPowerLevel

Guaranteed

Hex1" ...............................................Lwa=109dB

Hex1-1/8" ........................................Lwa = 110 dB

Measured

Hex1" ...............................................Lwa = 107 dB

Hex1-1/8" ........................................Lwa=106dB

Hydraulic Power Source

Donotexceedthefollowinghydraulicpowersourcemaximums:

•Hydraulicflow:30l/min(8gpm)

•Pressurerelief:160bar(2300psi)

•Backpressure:28bar(405psi)

Failuretoobservethiswarningcouldresultinsevere injury or death.

TypeofHydraulicSystem ..........................Open-center

Flow

Minimum ......................................... 18l/min(5gpm)

Maximum ........................................ 30l/min(8gpm)

Filtration ..........................................10micron(nominal)

PressureReliefSetting ..................... 160bar(2300psi)

BackPressure(maximum) .................... 28bar(405psi)

•Optimalperformanceoccursatmaximumflow.

•Maximum hydraulic fluid temperature must not exceed70°C(158°F).Asufficientoilcoolingcapacity is needed to limit the hydraulic fluid temperature.

•Hydraulicflowmustnotexceed30l/min(8gpm).Installaflowmeterinthereturnlinetomeasuretherateofhydraulicflowbeforeusingthetool.

•Pressure relief valve setting must not exceed 160bar(2300psi)atyourtool’smaximumflow. Locatethepressurereliefvalveinthesupplycircuit to limit excessive hydraulic pressure to the tool.

Hydraulic Schematic

FILTER(10 MICRON)

COOLERRELIEFVALVE

160 bar(2300 psi)

CONTROLVALVE FLOW METER

T

PTOOL

RESERVOIR

PUMP

POWER SOURCE

Page 8: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 8 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Specifications (cont’d)

Recommended Hydraulic Fluid

Viscosity

Ideal .......................................................20to40cSt

Allowable ............................................15to1000cSt

Viscosity Index ................................................ Min. 100

Standardmineralorsyntheticoilcanbeused.

Applicable Oil Types

TYPE OF OILViscosityat 40 C(104 F)

BP Biohyd 32 36.0 cSt

BP Biohyd 46 44.0 cSt

BP Biohyd SE 46 46.0 cSt

BP Biohyd SE 68 72.2 cSt

CASTROL Biotech HTG 32 36.8 cSt

MOBIL EAL 224 H 36.0 cSt

Q8 Holbein 46 48.4 cSt

SHELL Naturelle HF 35.0 cSt

STATOIL M 32-68 47.4 cSt

SHELL Tellus oil T46 46.0 cSt

ESSO Univis N46 45.7 cSt

TEXACO Rando oil HDZ46 51.0 cSt

MOBIL DTE 15 44.9 cSt

Permitted oil temperature Recommended oil temperature

(–4 F)–20 C

(14 F)–10 C

(32 F)0 C

(50 F)10 C

(68 F)20 C

(86 F)30 C

(104 F)40 C

(140 F)60 C

(158 F)70 C

(122 F)50 C

Whenthetoolworkscontinuously,theoiltemperaturewillsteadyatacertainlevelcalledtheoilworkingtemperature. Depending on the nature of the job and thecoolingcapacityofthesystem,theoilworkingtemperaturewillbe20°Cto40°C(68°Fto104°F)abovetheairtemperature.Atworkingtemperature,theoilviscositymustbewithintheidealarea.Thetoolmaynotbeoperatediftheoilviscosityisnotwithintheallowableareaorifthetemperatureisnotwithin –20°Cto70°C(–4°Fto158°F).

The viscosity index expresses the dependence of the viscosityonthetemperature.Thus,ahighviscosityindexispreferablesothattheoilcanbeusedwithinawidetemperatureinterval.

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Greenlee / A Textron Company 9 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Hoses and Fittings Installation and Maintenance

Refertopublication99930323,SAEJ1273 (HoseandHoseAssemblies).

Replacement

Adaptors: Breakersareinstalledwith1/2"BSPmale–1/2"BSPmaleadaptors.

Hoses: HosesareproducedaccordingtoEN853 withtwolayersofwireandhaveamaximumpressureof275bar(4000psi).Hosesareapproximately 300mm(12")long.

Fittings: 1/2"BSPfemaleforconnectingtothebreaker;1/2"NPTFmaleforconnectingtoquickrelease couplings.

Typical Setup

Hose Connections

Donotdisconnecttool,hosesorfittingswhilethepowersourceisrunningorifthehydraulicfluidishot. Hot hydraulic fluid could cause serious burns.

Connecting Hoses

1. Movetheflowleveronthehydraulicpowersourceto the OFF position.

2. Stopthehydraulicpowersource.

3. Connect the return hose to the return port on the hydraulicpowersource,thentothereturnportonthe tool.

4. Connect the pressure hose to the pressure port onthetool,thentothepressureportonthehydraulicpowersource.

Disconnecting Hoses

1. Movetheflowleveronthehydraulicpowersourceto the OFF position.

2. Stopthehydraulicpowersource.

3. Disconnect the pressure hose from the hydraulic powersource,thenfromthetool.

4. Disconnectthereturnhosefromthetool,thenfromthehydraulicpowersource.

5. Install dust caps over the ports to prevent contamination.

Page 10: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 10 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Operation

1. Startthehydraulicpowersource.

Note: Allow the hydraulic power source to run for a few minutes to warm the hydraulic fluid.

2. Positionthebitagainstthesurface(materialtobebroken,groundrodtobedriven,etc.).

3. Grasp both handles firmly.

4. Tostartthetool,activatethetrigger.

5. Tostopthetool,releasethetrigger.

6. Whenthetoolisnotinuse,stopthehydraulicpowersourcetoreduceheatandwearontoolcomponents.

Maintenance

Usethismaintenancescheduletomaximizethetool’sservice life.

Note: Keep all decals clean and legible. Replace decals when necessary.

Daily

1. Wipealltoolsurfacesclean.

2. Inspect the hydraulic hoses and fittings for signs ofleaks,cracks,wear,ordamage.Replaceif necessary.

3. Installdustcapsoverthehydraulicportswhenthetool is disconnected.

Monthly

Perform a thorough inspection of the hydraulic hoses andfittingsasdescribedinpublication99930323, SAEJ1273(HoseandHoseAssemblies).

Annually

Ifrequiredbyyourorganization,havethetoolinspectedbyanGreenleeUtilityAuthorizedServiceCenter.

Setup

Inspect accessories before use. Discard accesso-riesthathavecracks,chips,orgouges.

Failuretoobservethiswarningcouldresultinsevere injury or death.

Donotchangeaccessories,inspect,adjust,orcleantoolwhenitisconnectedtoapowersource.Accidentalstartupcanresultinseriousinjury.

Failuretoobservethiswarningcouldresultinsevere injury or death.

1. Stopthehydraulicpowersource.

2. Unlockthelatchwithadownwardmotion.

3. Insert the accessory into the front head.

4. Lockthelatchwithanupwardmotion.

5. Connect the hydraulic hoses according to the instructionsunder“HoseConnections.”

Page 11: HPB45 Series Hydraulic Paving Breaker · This manual is intended to familiarize personnel with the safe operation and maintenance procedures for ... HPB45 Series Hydraulic Paving

Greenlee / A Textron Company 11 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Maintenance (cont’d)Accumulator Recharging Procedure

Accumulatorischargedwithnitrogenunderhighpressure. This pressure must be unloaded before dismounting.

Failuretoobservethiswarningcouldresultinsevere injury or death.

1. Checkthattheoilinletoftheaccumulatorisdepressurized.

2. Remove the protective cap over the charging screw(9)oftheaccumulator.Thesocketheadscrewmustbeperfectlyclean.

3. Loosenthechargingscrewontopoftheaccumu-lator(maximumoftwoturns).Totallyneutralizethepressure before dismounting the accumulator.

4. Unscrewtheaccumulatorcover(10),takeoutthediaphragm(11),andcheckforleakageanddamage.

5. Clean,check,andreplacedamagedorwornparts.

6. Greasethesealfacesoftheaccumulatorbody(12)andtheaccumulatorcover(10)withsilicone.

7. Spraybothsidesofthediaphragmwithsilicone.Placethediaphragmwithitsbeadpointingdown-wardsothatitfitsinthegrooveoftheaccumula-torbody(12).

8. Unscrewthechargingscrewandreplacethesealring(13).

9. Greasethethreadoftheaccumulatorcover(10)withcoppergreaseandtightentoapproximately 300Nm(221ft-lb).

10.Fastenthechargingscrewlightly,andloosenittwoturnsafterward.

11.Mountthefillingdeviceonthefillingsocketoftheaccumulatorcoverandfastenitlightlywhileturningthehandle(2)forwardandbackward,ensuring that the hexagon resiliently fits into the chargingscrew.

12.Closethebleedervalve(5)byturningitclockwise.

13.Connectthehose(7)tothecheckvalve(6).

14. Connect the free end of the hose directly to the nitrogen bottle by using the reducing nipple.

Note: Use only pure nitrogen.

15.Readthepressureonthegauge(4).Carefullyopenthevalveofthenitrogenbottle(1)andchargewithnitrogenuntilthepressureisapproxi-mately20%higherthanrequiredchargingpres-sure. Close the valve of the nitrogen bottle.

16. Ifthegauge(4)showstoohighanitrogenpres-sure,loosenthebleedervalve(5)untiltherequiredpressure is achieved.

17.Closethechargingscrew(9)oftheaccumulatorbyturningthehandle(2)clockwise.

18.Unloadthenitrogenhosebyopeningthebleedervalve(5).

19.Dismountthefillingdeviceandcheckthechargingscrew(9)forleakagewithdropsofoil.

20. Fit the protective cap over the accumulator.

N2

18

7

34

913

10

11

12

6

5

2

50027182 Accumulator filling device (includesitems2–8)

50027174 Accumulator kit (fully charged) (includesitems9–14)

(1) Valveofnitrogenbottle (9) Chargingscrew(2) Handle (10) Accumulatorcover(3) Fillingadaptor (11) Diaphragm(4) Gauge (12) Accumulatorbody(5) Bleedervalve (13) Sealring(6) Checkvalve (14) Protectivecap(7) Hose,approximately (notshown) 3m(10ft)(8) Reducingnipple (24.32-14WFG)

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Greenlee / A Textron Company 12 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Troubleshooting

Beforetroubleshooting,determinewhethertheproblemisinthetool,thehoses,orthepowersource.Substituteatool,hoses,orpowersourceknowntobeingoodworkingordertoeliminatetheitemthatisnotIftheproblemisinthetool,refertothetroubleshootingtableinthismanual.Iftheproblemisinthepowersource,refertothetroubleshootingsectionofthepowersourceinstructionmanual.

Problem Probable Cause Probable Remedy

Tool does not operate. Improperpowersource. Verifythatthepowersourcemeetsthe specifications.

Hydraulicfluidlevellow. Checkthefluidlevel.Checksystemforleaks.

Incorrect hydraulic fluid viscosity. Usehydraulicfluidwiththecorrectviscosity.

Tooloperatesslowlyorerratically. Hydraulic fluid cold. Allowfluidtowarmtotheoperatingtemperature.Actuatethetoolinter-mittentlytoreducethewarmingtime.

Powersourcenotadjustedcorrectly.

Refertothepowersourceopera-tor'smanual.Settheflowandpres-suretocorrespondwiththetool.

Hydraulicfluidlevellow. Checkthefluidlevel.Checksystemforleaks.

Airinthehydraulicsystem. Refertothepowersourcemanu-facturer's instructions for removing air from the system.

Incorrect hydraulic fluid viscosity. Usehydraulicfluidwiththecorrectviscosity.

Tool feels hot. Hydraulicfluidlevellow. Checkthefluidlevel.Checkforleaks.

Incorrect hydraulic fluid viscosity. Usehydraulicfluidwiththecorrectviscosity.

Hydraulic fluid dirty. Refertothepowersourceowner’smanual for procedure to replace hydraulic oil and filter.

Strikerateisnormal; blowenergyisweak.

Lowaccumulatorgaspressure. ReturntooltoaGreenleeUtilityAuthorizedServiceCenter.

Brokenaccumulatordiaphragm. ReturntooltoaGreenleeUtilityAuthorizedServiceCenter.

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Greenlee / A Textron Company 13 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Illustration—Main

16

7

10

5

6

8* 70 Nm (52 ft-lb)

3435

31

33

37

28

29

30

27

32

36

27

4

22

24

51

50

23

38*

3

49

47

54

5239*

48

53

21

14* 100 Nm (74 ft-lb)

4644

45

38*

100 Nm (74 ft-lb) 15*17

11

18

80 Nm (59 ft-lb) 9*

4320

39*

41

19

42

2

*Loctite® 242

25

26

40

155

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Greenlee / A Textron Company 14 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Parts List—Main

Key Part No. Description Qty

1 50022083 Accumulatorbody ...............................1

2 52033754 Valve housing .......................................1

3 52033755 Cylinder ................................................1

4 52033756 Strikingpiston ......................................1

5 50022164 Accumulatorcover ...............................1

6 50022172 Diaphragm ...........................................1

7 50022180 Chargingscrew ....................................1

8 50022199 Screw,M10x30 ....................................4

9 50022202 Screw,M10x35 ....................................4

10* Sealring,Ø8.7/Ø13x1 .........................1

11 52033757 Spool ....................................................1

14 52033758 Guidesocket ........................................1

15 50022261 Spoolsocket ........................................1

16* Protectivecap,M24x1.5 ......................1

17* O-ring,Ø24x1.5 ...................................1

18* O-ring,Ø18x2 ......................................4

19* O-ring,Ø30x2 ......................................1

20* O-ring,Ø32x2 ......................................1

21* O-ring,Ø25x1.5 ...................................1

22* Lockingring .........................................1

23* Seal,Ø32/Ø40x6 .................................1

24* Seal,Ø32/Ø45x7/10 ............................1

25* Sealring,1/2" ......................................2

26 50022377 Connector,1/2"BSP...........................2

27* Seegerspringring................................2

28* ShimPS,8x14x0.5 ..............................1

29 50022415 Triggerspool ........................................1

30 50022431 Trigger rod ............................................1

31 50022458 Packinggland ......................................1

32 50022474 Spring ..................................................1

Key Part No. Description Qty

33* O-ring,Ø8.3x2.4 ..................................1

34* O-ring,Ø16.3x2.4 ................................1

35* Seal,Ø8/Ø14x3.5/5 .............................1

36* Backupring ..........................................1

37* Seegerspringring................................1

38 50022555 Fitting,02KRG ....................................6

39 50022563 Fitting,04KRG ....................................3

40 50022741 Protectivecap,1/2"BSP .....................2

41* O-ring,Ø6x2 ........................................1

42* O-ring,Ø8x2 ........................................1

43 50022814 Backupwasher ....................................4

44 50022822 Screw ...................................................1

45 50022830 Checkvalveball ...................................1

46* Sealring,Ø9/Ø14x1 ............................1

47* O-ring,Ø82x1.5 ...................................1

48* O-ring,Ø16x1.5 ...................................1

49* O-ring,Ø13x1.5 ...................................1

50* Backupwasher,Ø32.7/45x2.5 .............1

51* Lockingring .........................................1

52 50109499 Plate,identification ..............................1

53 50109529 Decal,soundlevel110dB (HPB45-1AVS) ......................................1

50027204 Decal,soundlevel109dB (HPB45-2AVS) ......................................1

54 50110292 Decal,weight(HPB45-1AVS) ...............1

50110284 Decal,weight(HPB45-2AVS) ...............1

55 50110764 Decal,accumulator ..............................1

* 50023101 Sealkit(includes10,16–25,27, 28,33–37,41,42,46–51,and91)

50023152 Triggervalvekit(includes27–37)

52061099 Whiphose ............................................2

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Greenlee / A Textron Company 15 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Illustration and Parts List—Ergo Handle with Cover

Key Part No. Description Qty Key Part No. Description Qty

52061077 E-handle,complete ..............................1

80 Frame ..................................................1

81 Handle ..................................................1

82 Handle ..................................................1

83 Trigger lever .........................................1

84 Rollpin,Ø6x24 ....................................1

85 ThrustpadwithM8screw ...................1

86 Nut,M8 ................................................1

87 Stopper ................................................2

88 Screw,M5x20 ......................................2

89 Pin ........................................................1

90 Washer,Ø8...........................................2

91 Nut,M8 ................................................2

92 Spring ..................................................4

93 Springguide.........................................4

94 Washer,Ø6...........................................4

95 Screw,M6x10 ......................................4

96 Triggerpawl .........................................1

97 Pin,Ø6x30 ...........................................1

98 Pinlatch,right ......................................1

99 Pinlatch,left ........................................1

100 Top cover .............................................1

101 Spacer..................................................4

102 Nab ......................................................2

103 Screw,M10x25 ....................................4

104 Lockwasher,M5 ..................................2

105 50463268 Decal,GreenleeUtility .........................2

106 50490095 Decal,warning .....................................1

52061094 Ergohandlemountingkit (includes101–103)

52061095 Handlerepairkit (includes87,88,92–95,and104)

52061096 Triggerpawlrepairkit(includes96–99)

52061097 Handlepivotrepairkit(includes89–91)

52061098 Triggerrepairkit(includes83–86)

80

81

82

83

84

85

87

88

89

90

91

92

93

94

95

9697 9899

100

101

102

103

104

8887

92

90

91

104

86

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Greenlee / A Textron Company 16 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Illustration and Parts List —Nose

Key Part No. Description Qty Key Part No. Description Qty

110 50023837 Nosepart,hex1-1/8",1-1/4" ..............1

111 50023918 Bushing,hex1-1/8"x6"......................1

112 50023926 Chiselbellows,hex1-1/8" ...................1

113 50023705 Latch ....................................................1

114 50023730 Spring ..................................................1

115 50023748 Lockpin ...............................................1

116 50023756 Screw,M10x55 ....................................2

117 50023764 Rollpin,Ø16x50 ..................................1

118 50023802 Rollpin,Ø10x50 ..................................1

119 50023829 Lockingring,57x2 ...............................1

120 50109561 Decal,hexshanksize1-1/8x6 ...........1

110 50023624 Nosepart,hex1" .................................1

111 50023632 Bushing,hex1"x4-1/4"......................1

112 50023675 Chiselbellows,hex1" .........................1

113 50023705 Latch ....................................................1

114 50023730 Spring ..................................................1

115 50023748 Lockpin ...............................................1

116 50023756 Screw,M10x55 ....................................2

117 50023764 Rollpin,Ø16x50 ..................................1

118 50023802 Rollpin,Ø10x50 ..................................1

119 50023829 Lockingring,57x2 ...............................1

120 50109570 Decal,hexshanksize1x4-1/4 ...........1

1" x 4-1/4" Hex Shank 1-1/8" x 6" Hex Shank

114

115

119

112

111Loctite 635

120

110

118

117

113

116Loctite 24260 Nm (44 ft-lb)

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Greenlee / A Textron Company 17 4455BoeingDr.•Rockford,IL61109-2988USA•815-397-7070

HPB45 Series Hydraulic Paving Breaker

Accessories

Accessories with 1" x 4-1/4" Hex Shank

UPC No. Key 78-3310- Part No. Description Qty

Accessories with 1-1/8" x 6" Hex Shank

UPC No. Key 78-3310- Part No. Description Qty

1 41706 50417062 Moilpoint,14"............................1

2 41707 50417071 Chiselbit,3"x14" .....................1

4 41708 52000031 Asphaltcutter,5"x11" ..............1

1 49138 50491385 Moilpoint,14"...........................1

2 46219 50462199 Chiselbit,3"x14" ....................1

3 46222 50462229 Roddriver(for5/8"maximum diametergroundrod) .................1

46223 50462237 Roddriver(for1"maximum diametergroundrod) .................1

4 46221 50462210 Asphaltcutter.............................1

1 2 3 4

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4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc.

USA Tel: 800-435-0786 Fax: 800-451-2632

Canada Tel: 800-435-0786 Fax: 800-524-2853

International Tel: +1-815-397-7070 Fax: +1-815-397-9247

www.greenlee.com