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Page 2: hp color LaserJet 3500/3550 and 3700 service series … color LaserJet 3500/3550 and 3700 series printer service fineline6

Table of contents

1 Printer descriptionChapter contents .......................................................................................................................1Printer configurations ................................................................................................................3

HP Color LaserJet 3500/3550 printer .................................................................................3HP Color LaserJet 3500n/3550n printer .............................................................................3HP Color LaserJet 3700 printer ..........................................................................................4HP Color LaserJet 3700n printer ........................................................................................4HP Color LaserJet 3700dn printer ......................................................................................5HP Color LaserJet 3700dtn printer .....................................................................................5

Printer features ..........................................................................................................................6Printer assemblies .....................................................................................................................9

Front and rear features ......................................................................................................9Site requirements ....................................................................................................................11

Space requirements .........................................................................................................11Electrical specifications ....................................................................................................12Environmental specifications ............................................................................................13

Printer specifications ...............................................................................................................15Duty cycle .........................................................................................................................15

Print media specifications .......................................................................................................16Supported media weights and sizes .................................................................................16

Hewlett-Packard warranty statement ......................................................................................19HP's Premium Protection Print Cartridge Warranty Limited Warranty Statement ..................20Premium Protection Warranty Color LaserJet Image Fuser Kit and Image Transfer

Kit Limited Warranty Statement ..........................................................................................21Identification ............................................................................................................................22

Model and serial numbers ................................................................................................22Power and regulatory information ....................................................................................22

Selecting paper .......................................................................................................................24Paper to avoid ...................................................................................................................24Paper that can damage the printer ..................................................................................24

Printing on special media .......................................................................................................26Transparencies ................................................................................................................26Glossy paper .....................................................................................................................26Colored paper ..................................................................................................................26Envelopes ........................................................................................................................27Labels ...............................................................................................................................27Heavy paper .....................................................................................................................28HP LaserJet Tough paper ................................................................................................28Preprinted forms and letterhead ......................................................................................28Recycled paper .................................................................................................................29Media weight .....................................................................................................................29

Environmental product stewardship program .........................................................................31Protecting the environment ...............................................................................................31

Declaration of Conformities .....................................................................................................34Safety statements ...................................................................................................................37

Laser safety statement .....................................................................................................37

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Canadian DOC regulations ...............................................................................................37EMI statement (Korea) .....................................................................................................37VCCI statement (Japan) ...................................................................................................37Laser statement for Finland ..............................................................................................38

FCC Regulations .....................................................................................................................39

2 Service approachChapter contents .....................................................................................................................41Search approach .....................................................................................................................42Parts and supplies ...................................................................................................................43

Ordering parts ...................................................................................................................43Ordering supplies ..............................................................................................................43Exchange program ...........................................................................................................44Supplies ............................................................................................................................44World Wide Web ...............................................................................................................44HP service parts information CD-ROM ............................................................................44HP support assistant CD-ROM ........................................................................................44Customer care reseller sales and service support center ................................................44Ordering related documentation and software .................................................................45

HP maintenance agreements .................................................................................................46On-site service agreements ..............................................................................................46

3 Installation and configurationChapter contents .....................................................................................................................47Checking the package contents ..............................................................................................48Unpacking the printer ..............................................................................................................50Installing the print cartridge .....................................................................................................55Loading paper into Tray 3 (optional) .......................................................................................57Loading paper into Tray 2 .......................................................................................................59Loading paper into Tray 1 (optional procedure) ......................................................................61Connecting power ...................................................................................................................62Installing a new control panel overlay (optional) .....................................................................63Testing the printer operation ...................................................................................................64Using PowerSave Time ...........................................................................................................65

To set PowerSave Time ...................................................................................................65To disable/enable PowerSave ..........................................................................................65

USB configuration ...................................................................................................................66Connecting the USB cable ...............................................................................................66

Parallel configuration (HP Color LaserJet 3700 series printer only) .......................................67Network configuration .............................................................................................................68Enhanced I/O (EIO) configuration (HP color LaserJet 3700 series printer only) ....................69

HP Jetdirect print servers .................................................................................................69Available enhanced I/O interfaces ....................................................................................69NetWare networks ............................................................................................................70Windows and Windows NT networks ...............................................................................70AppleTalk networks ..........................................................................................................70UNIX/Linux networks ........................................................................................................70

Printer software .......................................................................................................................71Printer drivers ...................................................................................................................71Software for networks .......................................................................................................72Utilities ..............................................................................................................................73

Setting security on the printer .................................................................................................76Locking the control panel ..................................................................................................76Using an ASCII PJL escape sequence to set security .....................................................77

Printer memory for the HP Color LaserJet 3700 series printer ...............................................78

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Installing memory and font DIMMs .........................................................................................79Enabling memory ..............................................................................................................83Enabling the language font DIMM (HP color LaserJet 3700 only) ...................................83Checking DIMM installation (HP color LaserJet 3700 only) .............................................84

Installing an HP Jetdirect print server card in the HP color LaserJet 3700 series printer ......85To install the HP Jetdirect print server card .....................................................................85

Installing an HP Jetdirect en3700 external print server ..........................................................88

4 Printer maintenanceChapter contents ....................................................................................................................91Cleaning the printer and accessories ......................................................................................92

Cleaning spilled toner .......................................................................................................92Managing supplies ..................................................................................................................94

Supplies life ......................................................................................................................94Approximate replacement intervals for supplies for the HP Color LaserJet 3500

series printer ..................................................................................................................94Approximate replacement intervals for supplies for the HP Color LaserJet

3550/3700 series printer ................................................................................................94Locating supplies and parts ....................................................................................................96Replacing supply items ...........................................................................................................97

Replacing the transfer unit ................................................................................................99Replacing the fuser and pickup roller .............................................................................103

5 Theory of operationChapter contents ...................................................................................................................113Basic operation .....................................................................................................................114

Operation sequence .......................................................................................................114Power-on sequences ......................................................................................................116

Engine control system ...........................................................................................................119DC controller PCB ..........................................................................................................119Low-voltage power supply circuit ...................................................................................126Low-voltage power supply circuit ...................................................................................131

Laser/scanner system ...........................................................................................................139Laser control ...................................................................................................................140Scanner motor control ....................................................................................................144

Image formation system ........................................................................................................146Print process ...................................................................................................................147Developing section .........................................................................................................156Cartridge cleaning control ...............................................................................................163Transfer section ..............................................................................................................164ITB cleaning control ........................................................................................................167Waste toner full detection ...............................................................................................167Transfer (ITB) unit detection ...........................................................................................168Transfer unit life detection ..............................................................................................169ITB self-aligning mechanism ..........................................................................................170Primary transfer roller engaging/disengaging control ....................................................171Secondary transfer roller engaging/disengaging control ................................................172Secondary transfer roller engaging/disengaging detection ............................................173Color misregistration control ...........................................................................................174Image stabilization control ..............................................................................................177

Pickup/feed system ...............................................................................................................182Pickup/feed unit ..............................................................................................................184Fuser/delivery unit ..........................................................................................................189Duplexing feed unit (HP 3700 printer only) ....................................................................192Jam detection .................................................................................................................195

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Paper feeder ..........................................................................................................................197Pickup/delivery sequence ...............................................................................................198Paper jam detection ........................................................................................................199

6 Removal and replacementChapter contents ..................................................................................................................201Introduction ............................................................................................................................204

Removal and replacement strategy ................................................................................204Repair notices .................................................................................................................204Caution regarding electrostatic discharge (ESD) ...........................................................204Required tools .................................................................................................................204Types of screws ..............................................................................................................205

Supplies .................................................................................................................................207Print cartridges and transfer unit ....................................................................................208

Covers ..................................................................................................................................209Front door removal .........................................................................................................209Left cover removal ..........................................................................................................210Left front cover removal .................................................................................................211Right cover removal ........................................................................................................213Top cover removal .........................................................................................................214Upper rear door removal ................................................................................................214Rear cover removal ........................................................................................................215Lower rear door (rear output bin) removal .....................................................................215Tray 1 (multipurpose) removal .......................................................................................216

Main Assemblies ..................................................................................................................217Transfer unit removal ......................................................................................................218Print cartridge removal ...................................................................................................219Fuser removal .................................................................................................................220Face-down delivery assembly removal ..........................................................................221Laser/scanner assembly removal ...................................................................................222Image drive assembly removal .......................................................................................223Developing engaging drive assembly removal ...............................................................225Pick-up/feed assembly removal .....................................................................................225

Main assembly parts .............................................................................................................236Tray 1 pick-up roller removal .........................................................................................237Tray 1 separation pad removal .......................................................................................237Tray 2 pick-up roller removal .........................................................................................238Tray 2 separation pad removal .......................................................................................238Secondary transfer charging roller removal ...................................................................239Fuser sleeve unit removal ..............................................................................................239Pressure roller removal ..................................................................................................239Main thermistor/sub-thermistor removal ........................................................................239Thermoswitch removal ...................................................................................................239Feed guide unit removal ................................................................................................240Swing guide removal, right .............................................................................................242Swing guide removal, left ...............................................................................................245

Switches ...............................................................................................................................250Door Switch (SW1) removal ...........................................................................................250Test print switch (SW1001) removal ..............................................................................251Power switch (SW3001) removal ...................................................................................251

Sensors .................................................................................................................................252Tray 1 (multipurpose tray) paper sensor (PS1) removal ................................................253Tray 2 (cassette) paper sensor (PS2) removal ..............................................................253Registration paper sensor (PS4) removal ......................................................................254Media sensor (PS5) removal .........................................................................................255

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Fuser front paper sensor (PS6) removal ....................................................................... 256Fuser delivery paper sensor (PS7) removal ..................................................................256Face-down delivery paper sensor (PS8) removal ..........................................................257Reversed paper sensor (PS9) removal (HP 3700 only) .................................................257Duplex feed delivery paper sensor (PS10) removal (HP 3700 only) .............................258Rear output bin paper sensor (PS11) removal ...............................................................259Color misregistration sensor (PS12) removal ................................................................260Waste toner level sensor (PS13) removal .....................................................................260Developing engaging sensor (PS14) removal ...............................................................261Environment sensor (PS15) removal .............................................................................261Secondary transfer roller engaging sensor (PS16) removal ..........................................262

Solenoids and Clutches ........................................................................................................263Tray 1 (multipurpose tray) pick-up solenoid (SL1) removal ...........................................263Tray 2 pick-up solenoid (SL2) removal ...........................................................................264Secondary transfer roller engaging solenoid (SL4) removal ..........................................265Duplex feed solenoid (SL5) removal (HP 3700 only) .....................................................266Registration clutch (CL1) removal ..................................................................................266Black (K) development clutch (CL2 - image drive) removal ...........................................267Developing engaging drive clutch (CL3) removal ..........................................................268

Motor and fans ......................................................................................................................269Feed motor (M1) removal ..............................................................................................269Delivery motor (M2) removal ..........................................................................................271Drum motor (M3) removal ..............................................................................................271Developing motor (M4) removal .....................................................................................273Primary transfer roller engaging motor (M5) removal ....................................................274Exhaust fan (FAN1) removal ..........................................................................................277

Circuit Boards ........................................................................................................................278DC controller PCB removal ............................................................................................278Formatter PCB removal .................................................................................................279High-voltage power supply PCB removal ......................................................................281Low-voltage power supply PCB removal .......................................................................285Memory controller PCB removal ....................................................................................286Control Panel PCB removal ............................................................................................287

Miscellaneous parts ..............................................................................................................288Swing rod guide, left removal .........................................................................................288Swing rod/lock guide, right removal ...............................................................................288Transfer contact assembly removal ...............................................................................288Developing contact assembly .........................................................................................288

Tray 2 (cassette) parts removal ............................................................................................291Tray 2 (cassette) .............................................................................................................291Cassette (Tray 2) guide, right, removal ..........................................................................291

500-Sheet paper feeder (Tray 3) covers ...............................................................................296Front cover removal - 500-sheet paper feeder ...............................................................296Right cover removal - 500-sheet paper feeder ...............................................................297Left cover removal - 500-sheet paper feeder .................................................................297

500-Sheet paper feeder internal parts ..................................................................................298Pick-up roller removal - 500-sheet paper feeder ............................................................298Separation pad removal - 500-sheet paper feeder ........................................................299Pick-up drive unit removal - 500-sheet paper feeder .....................................................299

500-Sheet paper feeder sensor/solenoid/motor/PCB ...........................................................300500-Sheet paper feeder PCB removal - 500-sheet feeder ............................................300Pick-up clutch (CL4) removal - 500-sheet feeder ...........................................................301Pick-up solenoid (SL3) removal - 500-sheet feeder .......................................................301Paper sensor (PS3) removal - 500-sheet feeder ...........................................................302

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7 TroubleshootingChapter contents ..................................................................................................................303Introduction ............................................................................................................................306Troubleshooting process .......................................................................................................307

Pre-troubleshooting checklist .........................................................................................307Troubleshooting flowchart ..............................................................................................308Troubleshooting power-on .............................................................................................310

Printer error troubleshooting .................................................................................................312Status messages ............................................................................................................312Warning messages ........................................................................................................312Error messages ..............................................................................................................312Critical error messages ...................................................................................................312Alphabetical printer messages .......................................................................................312Numerical printer messages ..........................................................................................327

Replacement parts configuration ..........................................................................................352Formatter and DC Controller replaced at the same time ...............................................352Formatter (New) replacement configuration ...................................................................352Formatter (previously installed in another printer) replacement configuration ...............353DC Controller (New) replacement configuration ............................................................353DC Controller (previously installed in another printer) replacement configuration ........354Media sensor (PS5) replacement configuration .............................................................354Color Misregistration Sensor (PS12) replacement configuration ...................................355Laser/scanner Assembly replacement configuration .....................................................355Fuser replacement configuration ....................................................................................355Transfer unit (ITB assembly) replacement configuration ...............................................355

Paper path troubleshooting ..................................................................................................356Paper path jam areas .....................................................................................................357Paper jam error message ...............................................................................................357Paper path areas jam troubleshooting ...........................................................................360Paper jam recovery feature ............................................................................................377Avoiding paper jams .......................................................................................................377General paper path troubleshooting ...............................................................................379Persistent jams ...............................................................................................................380

Image formation troubleshooting ..........................................................................................381Print quality problems associated with media ................................................................381Overhead transparency defect .......................................................................................381Print quality problems associated with the environment ................................................382Print quality problems associated with paper jams ........................................................382Print quality problems associated with toner buildup .....................................................382Print quality troubleshooting pages ................................................................................383Calibrating the printer .....................................................................................................383

Using Color ...........................................................................................................................384HP ImageREt 2400 .........................................................................................................384Paper selection ..............................................................................................................384Color options (available for the HP Color LaserJet 3700 series printer) ........................384Standard red-green-blue (sRGB) ...................................................................................384Printing in four-colors [CMYK (available for the HP Color LaserJet 3700 series

printer) .........................................................................................................................385CMYK ink set emulation (PostScript only) .....................................................................385

Managing color ......................................................................................................................386Print in Grayscale ...........................................................................................................386Automatic or manual color adjustment ...........................................................................386Manual color options ......................................................................................................386

Matching colors .....................................................................................................................388Swatch book color matching (HP Color LaserJet 3700 series printer only) ...................388Adjusting color balance ..................................................................................................389

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Image defects ........................................................................................................................390Light image ....................................................................................................................391Light color .......................................................................................................................392Dark image ...................................................................................................................392Dark color .......................................................................................................................393Completely blank image .................................................................................................393All black or solid color ...................................................................................................393Dots in vertical lines .......................................................................................................394Dirt on back of paper ......................................................................................................394Dirt on front of paper .......................................................................................................394Vertical lines ..................................................................................................................395White vertical lines ..........................................................................................................395Horizontal line ................................................................................................................396White horizontal line .......................................................................................................396Color missing .................................................................................................................397Blank spots .....................................................................................................................397Poor fusing ....................................................................................................................397Image distortion ..............................................................................................................398Color misregistration .......................................................................................................398Smearing ........................................................................................................................399Misplaced image .............................................................................................................399Reversed color ................................................................................................................400Snail tracks .....................................................................................................................400

Repetitive defects troubleshooting ........................................................................................401Interface troubleshooting ......................................................................................................403

Communications checks .................................................................................................403EIO troubleshooting ........................................................................................................403AUTOEXEC.BAT standard configurations .....................................................................404Printer Job Language (PJL) commands .........................................................................404@PJL COMMENT ..........................................................................................................405@PJL INFO CONFIG .....................................................................................................405@PJL INFO ID ................................................................................................................405@PJL INFO USTATUS ..................................................................................................405@PJL INFO PAGECOUNT ............................................................................................405@PJL JOB ......................................................................................................................406@PJL EOJ ......................................................................................................................406@PJL ECHO ...................................................................................................................406@PJL USTATUS JOB=ON/OFF ....................................................................................406@PJL USTATUSOFF .....................................................................................................406

Control panel troubleshooting ...............................................................................................407Printing a menu map ......................................................................................................407Information menu ............................................................................................................407Paper handling menu .....................................................................................................408Configure device menu ...................................................................................................409Print quality menu ...........................................................................................................411System setup menu ........................................................................................................414I/O menu .........................................................................................................................418Resets menu ...................................................................................................................419Diagnostics menu ...........................................................................................................419Service menu ..................................................................................................................420

Tools for troubleshooting ......................................................................................................422Embedded Web server (HP Color LaserJet 3700 series printer only) ...........................422HP Toolbox .....................................................................................................................424Printer configuration page ..............................................................................................428Supplies status page ......................................................................................................429Usage page (HP 3700 only) ...........................................................................................430

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Event log .........................................................................................................................431Diagnostics ............................................................................................................................433

Diagnostics flowchart ......................................................................................................433Engine diagnostics .........................................................................................................434

Diagnostics from the Control Panel ......................................................................................436Printer display menu .......................................................................................................436Diagnostics test menu ....................................................................................................436Paper Path Test ..............................................................................................................439Component Test – special mode test .............................................................................439Print/Stop Test ................................................................................................................442Information menu ............................................................................................................443Configure device menu/printing menu ............................................................................443Configure device menu/resets menu ..............................................................................443Configure device menu/print quality menu .....................................................................443

Test pages .............................................................................................................................445Engine test page .............................................................................................................445Formatter test page ........................................................................................................445

Engine resets ........................................................................................................................446Cold reset .......................................................................................................................446NVRAM initialization .......................................................................................................446Calibration bypass ..........................................................................................................447Calibrate Now .................................................................................................................447

Service menu ........................................................................................................................448Accessing the Service menu ..........................................................................................448

Diagrams ...............................................................................................................................450Main parts .......................................................................................................................451Switches .........................................................................................................................452Sensors ...........................................................................................................................453Solenoids and clutches ...................................................................................................454Motors and fans ..............................................................................................................455PCBs ...............................................................................................................................456Connector locations ........................................................................................................458500-sheet paper feeder connectors ...............................................................................462General circuit diagram ..................................................................................................463

8 Parts and diagramsChapter contents ...................................................................................................................465Introduction ............................................................................................................................466Ordering parts .......................................................................................................................467

Supplies and accessories ...............................................................................................467Replacement parts configuration ....................................................................................473

Illustrations and parts lists .....................................................................................................478Alphabetical parts list.............................................................................................................538Numerical parts list.................................................................................................................551

Index

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List of tables

Table 1-1. Features ............................................................................................................6Table 1-2. Electrical specifications ...................................................................................12Table 1-3. Power consumption for 110 and 220-volt (average in watts)1 ........................12Table 1-4. Environmental specifications ..........................................................................13Table 1-5. Supply storage requirements ..........................................................................13Table 1-6. Physical dimensions ........................................................................................15Table 1-7. Acoustic emissions ..........................................................................................15Table 1-8. Tray 1 paper sizes1 .........................................................................................16Table 1-9. Tray 2 paper sizes1 .........................................................................................17Table 1-10. Tray 3 paper sizes1 .........................................................................................17Table 1-11. Automatic two-sided printer (available on some models of the

HP Color LaserJet 3700 series printer)1 .........................................................17Table 1-12. Model names and numbers ............................................................................22Table 1-13. Weight equivalence table ................................................................................29Table 2-1. Related documentation and software .............................................................45Table 3-1. Printer drivers for the HP Color LaserJet 3500/3550 series printer ................71Table 3-2. Printer drivers for the HP Color LaserJet 3700 series printer .........................72Table 3-3. Other software applications ............................................................................75Table 3-4. Printer security levels ......................................................................................76Table 4-1. Cleaning the printer .........................................................................................92Table 4-2. Approximate replacement intervals .................................................................94Table 4-3. Approximate replacement intervals .................................................................95Table 5-1. Basic operation sequence .............................................................................115Table 5-2. Motor Functions ............................................................................................122Table 5-3. Function of solenoids ....................................................................................123Table 5-4. Function of clutches ......................................................................................123Table 5-5. Print media and feed speeds ........................................................................187Table 5-6. Conditions of available duplex feed ..............................................................195Table 6-1. Common fasteners .......................................................................................205Table 6-2. Approximate replacement intervals for print cartridges ................................207Table 6-3. Approximate replacement intervals for supply items ....................................207Table 7-1. Pre-troubleshooting checklist ........................................................................307Table 7-2. Alphabetical printer messages ......................................................................313Table 7-3. Numerical printer messages .........................................................................328Table 7-4. Error messages and associated jam locations .............................................358Table 7-5. Causes for multiple pages feeding ................................................................360Table 7-6. Causes for jams in the Tray 1 pick-up area ..................................................360Table 7-7. Causes for jams in the Tray 2 area ...............................................................361Table 7-8. Causes for jams in the fuser/face-down delivery area ..................................361Table 7-9. Transfer/feed area .........................................................................................362Table 7-10. Causes for wrinkled or folded paper (paper path entrance) .........................368Table 7-11. Causes for wrinkled or folded paper (paper path exit) ..................................368Table 7-12. Causes for skewed paper .............................................................................368Table 7-13. Causes for jams in the duplex area (HP 3700 (only) ....................................369Table 7-14. Fuser/face-down delivery area ......................................................................370Table 7-15. Common causes of paper jams ....................................................................378

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Table 7-16. Image defects ................................................................................................390Table 7-17. Causes for light images .................................................................................391Table 7-18. Causes for one color printing light ................................................................392Table 7-19. Causes for dark images ................................................................................392Table 7-20. Causes for one color printing dark ................................................................393Table 7-21. Causes for a completely blank image ...........................................................393Table 7-22. Causes for an all black or solid colored image .............................................393Table 7-23. Causes for vertical lines of white dots ..........................................................394Table 7-24. Causes for dirt on the back of the paper .......................................................394Table 7-25. Causes for dirt on the front of the paper .......................................................395Table 7-26. Causes for vertical lines ................................................................................395Table 7-27. Causes for white vertical lines ......................................................................395Table 7-28. Causes for horizontal line .............................................................................396Table 7-29. Causes for white horizonal lines ...................................................................396Table 7-30. Causes for a missing color ............................................................................397Table 7-31. Causes for blank spots ..................................................................................397Table 7-32. Causes for poor fusing ..................................................................................397Table 7-33. Causes for distortion or blurring ....................................................................398Table 7-34. Causes for smearing .....................................................................................398Table 7-35. Causes for smearing .....................................................................................399Table 7-36. Causes for a misplaced image ......................................................................399Table 7-37. Causes for reversed color .............................................................................400Table 7-38. Causes for reversed color .............................................................................400Table 7-39. Repetitive defect cause .................................................................................401Table 7-40. Communications check .................................................................................403Table 7-41. Information menu ..........................................................................................408Table 7-42. Paper handling menu ....................................................................................408Table 7-43. Printing menu ................................................................................................409Table 7-44. Print quality menu .........................................................................................412Table 7-45. System setup submenu .................................................................................415Table 7-46. I/O submenu ..................................................................................................418Table 7-47. Resets submenu ...........................................................................................419Table 7-48. Diagnostics menu ..........................................................................................419Table 7-49. Service menu ................................................................................................420Table 7-50. Paper path and manual sensor test control panel information .....................438Table 8-1. Supplies and accessories .............................................................................467Table 8-2. Common fasteners ........................................................................................472Table 8-3. PCB locations ................................................................................................481Table 8-4. Paper feeder PCB Assembly Location diagram ...........................................483Table 8-5. External covers and panels ...........................................................................485Table 8-6. Front door assembly .....................................................................................487Table 8-7. Internal components (1 of 4) .........................................................................489Table 8-8. Internal components (2 of 4) .........................................................................491Table 8-9. Internal components (3 of 4) .........................................................................495Table 8-10. Internal components (4 of 4) .........................................................................497Table 8-11. Center Frame Assembly ...............................................................................499Table 8-12. Main Right Side Plate Assembly / Motors .....................................................501Table 8-13. Main Left Side Plate Assembly .....................................................................505Table 8-14. Image drive assembly ...................................................................................511Table 8-15. Developing Disengaging Assembly ..............................................................513Table 8-16. Tray 2 (cassette) ...........................................................................................515Table 8-17. Pick-up/Feed assembly .................................................................................519Table 8-18. Tray 2 (cassette) pick-up assembly ..............................................................521Table 8-19. Face-down delivery assembly .......................................................................523Table 8-20. Transfer unit ..................................................................................................525Table 8-21. Right Swing Frame Assembly .......................................................................527

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Table 8-22. Left swing frame assembly ...........................................................................529Table 8-23. Fuser assembly .............................................................................................531Table 8-24. 500-Sheet paper feeder main body ..............................................................533Table 8-25. 500-Sheet paper feeder paper pick-up drive assembly ................................535Table 8-26. 500-Sheet paper feeder tray (Tray 3) ...........................................................537Table 8-27. Alphabetical parts list.....................................................................................538Table 8-28. Numerical parts list.........................................................................................551

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5 Theory of operation

Chapter contents

This chapter contains the following sections.

Chapter contents ...................................................................................................................113Basic operation .....................................................................................................................114

Operation sequence .......................................................................................................114Power-on sequences ......................................................................................................116

Engine control system ...........................................................................................................119DC controller PCB ..........................................................................................................119Low-voltage power supply circuit ...................................................................................126Low-voltage power supply circuit ...................................................................................131

Laser/scanner system ...........................................................................................................139Laser control ...................................................................................................................140Scanner motor control ....................................................................................................144

Image formation system ........................................................................................................146Print process ...................................................................................................................147Developing section .........................................................................................................156Cartridge cleaning control ...............................................................................................163Transfer section ..............................................................................................................164ITB cleaning control ........................................................................................................167Waste toner full detection ...............................................................................................167Transfer (ITB) unit detection ...........................................................................................168Transfer unit life detection ..............................................................................................169ITB self-aligning mechanism ..........................................................................................170Primary transfer roller engaging/disengaging control ....................................................171Secondary transfer roller engaging/disengaging control ................................................172Secondary transfer roller engaging/disengaging detection ............................................173Color misregistration control ...........................................................................................174Image stabilization control ..............................................................................................177

Pickup/feed system ...............................................................................................................182Pickup/feed unit ..............................................................................................................184Fuser/delivery unit ..........................................................................................................189Duplexing feed unit (HP 3700 printer only) ....................................................................192Jam detection .................................................................................................................195

Paper feeder ..........................................................................................................................197Pickup/delivery sequence ...............................................................................................198Paper jam detection ........................................................................................................199

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6 Removal and replacement

Chapter contents

This chapter contains the following sections:

Chapter contents ..................................................................................................................201Introduction ............................................................................................................................204

Removal and replacement strategy ................................................................................204Repair notices .................................................................................................................204Caution regarding electrostatic discharge (ESD) ...........................................................204Required tools .................................................................................................................204Types of screws ..............................................................................................................205

Supplies .................................................................................................................................207Print cartridges and transfer unit ....................................................................................208

Covers ..................................................................................................................................209Front door removal .........................................................................................................209Left cover removal ..........................................................................................................210Left front cover removal .................................................................................................211Right cover removal ........................................................................................................213Top cover removal .........................................................................................................214Upper rear door removal ................................................................................................214Rear cover removal ........................................................................................................215Lower rear door (rear output bin) removal .....................................................................215Tray 1 (multipurpose) removal .......................................................................................216

Main Assemblies ..................................................................................................................217Transfer unit removal ......................................................................................................218Print cartridge removal ...................................................................................................219Fuser removal .................................................................................................................220Face-down delivery assembly removal ..........................................................................221Laser/scanner assembly removal ...................................................................................222Image drive assembly removal .......................................................................................223Developing engaging drive assembly removal ...............................................................225Pick-up/feed assembly removal .....................................................................................225

Main assembly parts .............................................................................................................236Tray 1 pick-up roller removal .........................................................................................237Tray 1 separation pad removal .......................................................................................237Tray 2 pick-up roller removal .........................................................................................238Tray 2 separation pad removal .......................................................................................238Secondary transfer charging roller removal ...................................................................239Fuser sleeve unit removal ..............................................................................................239Pressure roller removal ..................................................................................................239Main thermistor/sub-thermistor removal ........................................................................239Thermoswitch removal ...................................................................................................239Feed guide unit removal ................................................................................................240

ENWW Chapter contents 201

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7 Troubleshooting

Chapter contents

This chapter contains the following sections:

Chapter contents ..................................................................................................................303Introduction ............................................................................................................................306Troubleshooting process .......................................................................................................307

Pre-troubleshooting checklist .........................................................................................307Troubleshooting flowchart ..............................................................................................308Troubleshooting power-on .............................................................................................310

Printer error troubleshooting .................................................................................................312Status messages ............................................................................................................312Warning messages ........................................................................................................312Error messages ..............................................................................................................312Critical error messages ...................................................................................................312Alphabetical printer messages .......................................................................................312Numerical printer messages ..........................................................................................327

Replacement parts configuration ..........................................................................................352Formatter and DC Controller replaced at the same time ...............................................352Formatter (New) replacement configuration ...................................................................352Formatter (previously installed in another printer) replacement configuration ...............353DC Controller (New) replacement configuration ............................................................353DC Controller (previously installed in another printer) replacement configuration ........354Media sensor (PS5) replacement configuration .............................................................354Color Misregistration Sensor (PS12) replacement configuration ...................................355Laser/scanner Assembly replacement configuration .....................................................355Fuser replacement configuration ....................................................................................355Transfer unit (ITB assembly) replacement configuration ...............................................355

Paper path troubleshooting ..................................................................................................356Paper path jam areas .....................................................................................................357Paper jam error message ...............................................................................................357Paper path areas jam troubleshooting ...........................................................................360Paper jam recovery feature ............................................................................................377Avoiding paper jams .......................................................................................................377General paper path troubleshooting ...............................................................................379Persistent jams ...............................................................................................................380

Image formation troubleshooting ..........................................................................................381Print quality problems associated with media ................................................................381Overhead transparency defect .......................................................................................381Print quality problems associated with the environment ................................................382Print quality problems associated with paper jams ........................................................382Print quality problems associated with toner buildup .....................................................382Print quality troubleshooting pages ................................................................................383

ENWW Ch t t t 303

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8 Parts and diagrams

Chapter contents

This chapter contains the following sections.

Chapter contents ...................................................................................................................465Introduction ............................................................................................................................466Ordering parts .......................................................................................................................467

Supplies and accessories ...............................................................................................467Replacement parts configuration ....................................................................................473

Illustrations and parts lists .....................................................................................................478

ENWW Ch t t t 465

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Index

Symbols/Numerics500-sheet feeder

paper jams 361500-sheet paper feeder - see also, tray 3 296

Aaccess denied 76accessories

cleaning 91ordering 43

adjustingcolor balance 389

ammonia-based cleaners, avoiding 92AppleTalk

networks 70ASCII escape sequence 77assemblies

locating 9remanufactured 44replacing 42

atmospheric pressure 13AUTOEXEC.BAT, parallel I/O settings 404automatic photocurrent control (APC) 142

Bblack development clutch (CL2)

removal and replacement 267block functions 121born-on date 449browsers, supported 424

Ccalibrate now 447calibrating, print quality 383calibration, bypassing 447cardstock, printing 28cartridge

cleaning control 163life detection 161presence detection 160

cassette, see also, tray 2 291cautions 11CD, service parts information 44Chapter 113, 201, 303, 465circuit

assemblies 42capacity 12

circuit boards 278circuits

DC controller 119fuser control 127heater temperature control 128high-voltage power supply 132low-voltage power supply 126, 131

CL1 - see, registration clutch 266CL2 - see, black development clutch 267CL3 - see, developing engaging drive clutch 268cleaning

covers 91printer and accessories 91spilled toner 92

cleaning block, print process 155clear event log 448clutch

black development (CL2) 267developing engaging drive (CL3) 268

CMYKink set emulation 385

coated media 25cold reset

paper type 449color

adjusting balance 389automatic adjustment 386CMYK 385CMYK ink set emulation 385HP ImageREt 2400 384managing 386manual adjustment 386matching 388options 384paper selection 384print quality 384reversed 400RGB 384swatch book color matching 388using 384

color misregistrationcontrol 174detection 176

color misregistration sensor (PS12)removal and replacement 260replacement configuration 355, 476

colored paper 26

ENWW Index 561

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commandsDOS 404PJL 404

Commercial Service and Support OrganizationAmerica (CSSO-A) 43Europe (CSSO-E) 43

compact disc, service parts information 44components

replacing 42configuration

color misregistration sensor (PS12) replacement355, 476

DC controller PCB replacement 353, 354, 475DC controller, previously installed, replacement

353, 474enhanced I/O (EIO) 69formatter PCB and DC controller PCB replacement

at same time 352, 474formatter PCB replacement 352, 474fuser replacement 355, 476laser/scanner assembly replacement 355, 476media sensor (PS5) replacement 354media sensor (PS5)replacement 476network 68parallel 67transfer unit replacement 355, 477USB 66

configuration pageprinting 428

connectorslocating 458

control paneldiagnostics 436error messages 312locking 76overlays, part numbers 470troubleshooting 407

control panel PCBremoval and replacement 287

controlscartridge cleaning 163color misregistration 174developing cylinder engaging/disengaging 162developing motor 125drum motor 124environmental 178fan 125feed speed 186heater temperature 127horizontal synchronous 142image density (D-max) 179image halftone (D-half) 179image mask 143image stabilization 177ITB (transfer) unit 167laser 140laser emission 142

memory tag 160phase 145primary transfer roller engaging/disengaging 171reverse 193scanner motor 144secondary transfer roller engaging/disengaging 172speed 145video interface 135

country/region of origin, determining 22cover, left, 500-sheet paper feeder

removal and replacement 297cover, right, 500-sheet paper feeder

removal and replacement 297crooked images 368CSSO-A (Commercial Service and Support

Organization-America) 43CSSO-E (Commercial Service and Support

Organization-Europe) 43cutouts 24

DDC controller

circuit 119function 119replacement configuration 353, 355, 475, 476replacement configuration, previously installed

354, 475DC controller PCB

removal and replacement 278delivery motor (M2)

removal and replacement 271Deskjet transparencies

avoiding 26detection

cartridge life 161cartridge presence 160color misregistration 176developing cylinder engaging/disengaging 163failure 130failure, laser diode 144failure, scanner motor 145image density 180ITB (transfer) unit 168jams 199media 189toner level 161transfer roller engaging/disengaging, secondary

173transfer unit life 169waste toner full 167

developing cylinder engaging/disengagingcontrol 162detection 163

562 Index ENWW

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developing disengagingassembly, part numbers 506, 508

developing engaging drive assemblyremoval and replacement 225

developing engaging drive clutch (CL3)removal and replacement 268

developing engaging sensor (PS14)removal and replacement 261

developing motor (M4)removal and replacement 273

developing motor control 125developing motor control circuit 125developing section

cartridges 156engaging/disengaging unit 157memory tag control 160

development block, print process 151diagnostics

control panel 436engine 434manual sensor test 436mode 434paper path sensors 436print/stop test 442procedure 433using 42

dimensionsprinter 15

DIMMsinstalling 79

disable cartridge check 436documentation

ordering 45door switch

location 452removal and replacement 250

DOS commands, parallel I/O 404drivers

printer 45drum drive unit

part numbers 505drum motor (M3)

removal and replacement 271drum motor control 124drum motor control circuit 124duplex feed delivery paper sensor

removal and replacement 258duplex feed mode 194duplex feed solenoid (SL5)

removal and replacement 266duplexing

does not work, re-enabling 352, 474feed unit (HP 3700) 192

duty cycle 15

EEIO

troubleshooting 403electrical specifications 12electrostatic discharge, caution 204electrostatic latent image formation block, print process

150embedded Web server

information tab 423network connection 422networking tab 424settings tab 423software 74

embossed media 25enabling

language font DIMM 83enhanced I/O (EIO) configuration 69environment sensor (PS15)

removal and replacement 261environmental

change control 178location requirements 11specifications 13stewardship program 31

error messagesalphabetical list 312numerical list 327paper jams 357

errors 312ESD - see electrostatic discharge 204event log

display on control panel 436printing 431, 436

exchange program 44exhaust fan (FAN1)

removal and replacement 277extended warranty information 46

Fface-down - see, output bin 221face-down delivery assembly

removal and replacement 221face-down delivery paper sensor

removal and replacement 257failure detection

laser diode 144scanner motor 145

fan controlcircuit 125

fasteners 472feed guide

removal and replacement 240feed motor (M1)

removal and replacement 269feed speed control 186flicker prevention mechanism 129

ENWW Index 563

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font DIMMsinstalling 79

formatter PCBremoval and replacement 279replacement configuration 352, 474replacement configuration, previously installed

353, 474front cover, 500-sheet paper feeder

removal and replacement 296front door

removal and replacement 209fuel gages 436functions

block 121failure detection 130flicker prevention 129fuser detection 130motors 121protective 129, 132

fusercount, resetting 448covers 91life 207removal and replacement 220replacing 103warranty 21

fuser block, print process 154fuser control circuit 127fuser delivery paper sensor (PS)

removal and replacement 256fuser detection 130fuser front paper sensor (PS6)

removal and replacement 256fuser sleeve

removal and replacement 239fuser/delivery unit 189fusing problems 397

Gglossy paper

printing 26grayscale printing 386

Hheater temperature control 127heavy paper, printing 28high-voltage power supply circuit 132high-voltage power supply PCB

removal and replacement 281horizontal synchronous control 142HP ImageREt 2400 384HP Jetdirect external print server

installing 88HP Jetdirect print server card

function 69installing 85

HP Support Assistant 44

H toolbox 74, 424HP Web Jetadmin 73humidity

site requirements 13site requirments 11storing supplies 13

Iimage

distortion 398formation system 146halftone control (D-half) 179mask control 143stabilization control 177

image defectsall black or solid color 393blank images 393blank spots 397color misregistration 398color missing 397dark color 392dark images 392distortion 398from dirt on paper 394horizontal lines 396light color 392light images 391misplaced images 399reversed color 400smearing 399snail tracks 400vertical dots 394vertical lines 395

image densitycontrol (D-max) 179detection 180

image drive assemblyremoval and replacement 223

information menu 407information tab, embedded Web server 423inkjet transparenices

avoiding 26input trays

supported media 16installing

DIMMs 79HP Jetdirect external print server 85, 88memory 79print cartridges 55

intermediate transfer belt - see, ITB 218internal components

part numbers 489isolating problems 42

564 I d ENWW

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ITB(transfer) unit 164(transfer) unit, secondary 164replacing 99replacing before end of life 103see, transfer unit 218

Jjam - see, paper jams 357

KKorean EMI statement 37

Llanguage

changing on display 63control panel overlay 63overlays 63printer job (PJL) 404

language font DIMMenabling 83

laser control 140laser emission control 142laser safety statements

United States 37laser/scanner

system 139unit 139

laser/scanner assemblyremoval and replacement 222replacement configuration 355, 476

left coverremoval and replacement 210

left front coverremoval and replacement 211

levelssecurity 76

Linuxsoftware 73

loading paperprocedure 57, 59, 61

locatingparts and supplies 96

locking control panelsettings 76

low-voltage power supply circuit 126, 131low-voltage power supply PCB

removal and replacement 285lower rear door

removal and replacement 215

MM1 - see, feed motor 269M2 - see, delivery motor 271M3 - see, drum motor 271M4 - developing motor (M4) 273M5 - transfer roller engaging motor 274

maintenanceagreements 46printer 91

managingcolor 386supplies 94

manual color adjustment 386manual sensor test 436matching colors 388Material Safety Data Sheet (MSDS) 32mechanisms

flicker prevention 129skew control 187

mediacolored paper 26detection 189glossy paper 26heavy paper 28loading, tray 59, 61loading, tray 3 57nonsupported 24preprinted forms and letterhead 28recycled paper 29selecting 24selection 384sizes 16special 26transparencies 26weight 29weights 16

media sensor (PS5)removal and replacement 255replacement configuration 354, 476

memoryenabling 83font DIMMs 79installing 79printer 78

memory controller PCBremoval and replacement 286

memory tag control 160menu map

printing 407menus

locking 76messages

alphabetical list 312critical error 312error 312numerical list 327status 312warning 312

model numbers 22

ENWW Index 565

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modesduplex feed 194

motordelivery (M2) 271developing (M4) 273drum (M3) 271exhaust fan (FAN1 277feed (M1) 269functions 121locations 455transfer roller engaging (M5) 274

MS-DOS commands 404MSDS (Material Safety Data Sheet) 32multifeeds 360multipart forms, avoiding 24multipurpose tray - see, tray 1 216

Nnetwork

configuration 68troubleshooting 403

networking tab, embedded Web server 424networks

AppleTalk 70enhanced I/O (EIO) 69enhanced I/O (EIO) configuration 69enhanced I/O interfaces 69HP Web Jetadmin 73I/O interfaces 69Novell NetWare 70security 76setting printer security 76software 72UNIX/Linux 70Windows 65 70

nonsupportedmedia 24

Novell NetWare 70NVRAM

initialization 446

Ooperating systems, supported 424operation

basic 114engine control system 119major systems 114timing sequence 114

optionscolor 384

orderingaccessories 43documentation 45drivers 45parts 43parts and supplies 43software 45

output binlocating 9

Ppages, maximum per month 15paper

recycled 29selecting 24selection, for color printing 384

paper feeder 197paper jams

detection 199duplex 369front door area 362fuser area 373fuser/face-down delivery area 370fuser/face-down delivery troubleshooting 370general paper path troubleshooting 379lower rear door area 376lower rear door area, removal 376multifeeds 360persistent 380recovery feature 377registration/transfer area jams 363transfer/feed area 362tray 1 360tray 2 361tray 3 361troubleshooting 356upper rear door area 371upper rear door area, removal 371

paper path sensors test 436paper pickup drive unit

part numbers 501paper sensor, 500-sheet paper feeder

removal and replacement 302parallel

configuration 67part numbers

control panel overlays 470developing disengaging assembly 506, 508drum drive unit 505internal components 489paper pickup drive unit 501reference material 471supplies 471

partscompact disc information 44locating 96ordering 43, 467

566 Index ENWW

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parts orderinginternet 43

passwordssetting 76

PCBcontrol panel 287DC controller 278formatter 279high-voltage power supply 281low-voltage power supply 285memory controller 286replacement configuration requirements 352, 473

PCB, 500-sheet paper feederremoval and replacement 300

PCBslocating 456

perforations 24phase control 145phone numbers

Commercial Service and Support Organizations 43pick-up clutch, 500-sheet paper feeder

removal and replacement 301pick-up drive unit, 500-sheet paper feeder

removal and replacement 299pick-up roller, 500-sheet paper feeder

removal and replacement 298pick-up solenoid, 500-sheet paper feeder

removal and replacement 301pick-up/feed assembly

removal and replacement 225pickup/delivery sequence 198pickup/feed

system 182unit 184

PIN 448PJL (Printer Job Language)

Technical Reference Manual 77PJL - see, printer job language 404postcard, sprinting 28power

connections 62consumption 12rating information 22

power supplyhigh-voltage circuit 132low-voltage circuit 126, 131

power switchremoval and replacement 251

power-ontroubleshooting 310

PowerSavedisabling 65power consumption 12

PowerSave Timeusing 65

pressureatmospheric 13

pressure rollerremoval and replacement 239

primary transfer roller engaging/disengagingcontrol 171

printcleaning block 155development block 151electrostatic latent image formation 150fuser block 154process 147, 150, 151, 152, 154, 155transfer block 152

print cartridgechanging 97fuel gauge 436installing 55life 207removal and replacement 219safety data sheet 32

print qualitycalibrating the printer 383general 381printing evaluation pages 436troubleshooting process 381troubleshooting transparencies 381

print quality troubleshootingenvironmental problems 382pages 383paper jams 382toner buildup 382

print serverHP Jetdirect 69installing 85

print/stop test 442printer

assemblies 9calibration 447cleaning 91configuration 47configurations 3, 5connecting power 62duty cycle 15features 6installation 47maintenance 91memory 78package contents 48setting network security 76software 71specifications 15testing operation 64troubleshooting errors 312unpacking 50

ENWW Index 567

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printer componentsremoval and replacement 201

printer coversremoval and replacement 209

printer driversadditional 72ordering 45software 71

printer features 6Printer Job Language (PJL)

commands 404Technical Reference Manual 77

printingfour colors 385grayscale 386menu map 407

process, print 147production number 22protective functions 129, 132PS1 - see, tray 1 paper sensor 253PS10 - see, duplex feed delivery paper sensor 258PS11 - see, rear output bin paper sensor 259PS12 - see, color misregistration sensor 260PS13 - see, waste toner level sensor 260PS14 - see, developing engaging sensor 261PS15 - see, environment sensor 261PS16 - see, secondary transfer roller engaging sensor

262PS2 - see, tray 2 paper sensor 253PS4 - see, registration paper sensor 254PS5 - see, media sensor 255PS6 - see, fuser front paper sensor 256PS7 - see, fuser delivery paper sensor 256PS8 - see, face down delivery paper sensor 257PS9 - see, reversed paper sensor 257punched paper 24

Rrear cover

removal and replacement 215rear output bin - see, lower rear door 215rear output bin paper sensor

removal and replacement 259recovery feature, paper jam 377recycled paper 29recycling, print cartridge 32reference materials, part numbers 471registration clutch (CL1)

removal and replacement 266registration paper sensor (PS4)

removal and replacement 254regulatory information, power rating 22remanufactured assemblies 44removal and replacement

black development clutch (CL2) 267color misregistration sensor (PS12) 260control panel PCB 287

DC controller DB 2 8delivery motor (M2) 271developing engaging drive assembly 225developing engaging drive clutch (CL3) 268developing engaging sensor (PS14) 261developing motor M4) 273door switch 250drum motor M3) 271duplex feed delivery paper sensor 258duplex feed solenoid (SL5) 266environment sensor (PS15) 261exhaust fan (FAN1) 277face-down delivery assembly 221face-down delivery paper sensor 257feed guide 240feed motor (M1 269formatter PCB 279front cover, 500-sheet paper feeder 296front door 209fuser 220fuser delivery paper sensor (PS7) 256fuser front paper sensor (PS6) 256fuser sleeve 239high-voltage power supply PCB 281image drive assembly 223laser/scanner assembly 222left cover 210left cover, 500-sheet paper feeder 297left front cover 211low-voltage power supply PCB 285lower rear door 215media sensor (PS5) 255memory controller PCB 286paper sensor, 500-sheet paper feeder 302PCB, 500-sheet paper feeder 300pick-up clutch, 500-sheet paper feeder 301pick-up roller, 500-sheet paper feeder 298pick-up solenoid, 500-sheet paper feeder 301pick-up/feed assembly 225power switch 251pressure roller 239print cartridge 219printer covers 209rear cover 215rear output bin paper sensor (PS11) 259registration clutch (CL1) 266registration paper sensor (PS4) 254reversed paper sensor (PS9) 257right cover 213right cover, 500-sheet paper feeder 297secondary transfer charging roller 239secondary transfer roller engaging sensor (PS16)

262secondary transfer roller engaging solenoid (SL4)

265separation pad, 500-sheet paper feeder 299strategy 204

568 Index ENWW

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swing guide, left 245swing guide, right 242test print switch 251thermistor, main 239thermistor, sub 239thermoswitch 239transfer roller engaging motor (M5) 274transfer unit 218tray 1 216tray 1 paper sensor (PS1) 251, 253tray 1 pick-up roller 237tray 1 pick-up solenoid 263tray 1 separation pad 237Tray 2 291tray 2 end plate 291tray 2 guide, right (HP 3700) 291, 294tray 2 paper sensor (PS2) 253tray 2 pick-up roller 238tray 2 pick-up solenoid 264tray 2 separation pad 238upper rear door 214waste toner level sensor (PS13) 260

repair notices 204repetitive defects 401replacement

color misregistration sensor (PS12) configuration355, 476

DC controller PCB configuration 353, 354, 475formatter PCB 352, 474formatter PCB and DC controller at same time

352, 474formatter PCB configuration 352, 353, 474fuser configuration 355, 476laser/scanner assembly configuration 355, 476media sensor (PS5) configuration 354media sensor (PS5)configuration 476screws 205transfer unit configuration 355, 477

replacement parts, miscellaneous 288replacing

fuser 103pickup roller 108

resetcold 446

Restoring the Service ID 449reverse control 193reversed paper sensor (PS9)

removal and replacement 257RGB 384right cover

removal and replacement 213

Ssafety information 37safety statements

laser safety for Finland 38scanner motor control 144

screwstypes of 205

screws, types 472secondary transfer charging roller

removal and replacement 239secondary transfer roller engaging sensor (PS16)

removal and replacement 262secondary transfer roller engaging solenoid (SL4)

removal and replacement 265secondary transfer roller engaging/disengaging

control 172detection 173

securitylevels 76network 76

selectingpaper 24

sensorslocations 453

separation pad, 500-sheet paper feederremoval and replacement 299

serial numberformatter, resetting 448

serial numbers 22service

agreements 46approach 42ID 449next-day on-site 46on-site 46parts information CD 44

service menuaccessing 448PIN 448

settingslocking 76network security 76

settings tab, embedded Web server 423site requirements

location 11printer 11

sizesupported 16

skew control mechanism 187SL1 - see, tray 1 pick-up solenoid 263SL2 - see, tray 2 pick-up solenoid 264SL4 - see, secondary transfer roller engaging solenoid

265SL5 - see, duplex feed solenoid 266snail tracks 400software

embedded Web server 74for networks 72HP toolbox 74Linux 73ordering 45

ENWW Index 569

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printer drivers 71UNIX 73utilities 73

solenoidduplex feed (SL5) 266locations 454secondary transfer roller engaging solenoid (SL4)

265special media, printing 26specifications

electrical 12environmental 13media 16preprinted paper 25print media 16printer 15site requirements 11space requirements 11

speed control 145spilled toner

cleaning 92standby mode

power consumption 12status messages 312storing

printer 13supplies 13

subassemblies 42supplies

locating 96managing 94ordering 43, 467part numbers 471replacing 94, 207status page, printing 429storing 13

Support AssistantHP 44

swatch book color matching 388swing guide, left

removal and replacement 242, 245switch

see, door switch 250see, power switch 251see, test print switch 251

switch boxes 404switches, locating 452systems

image formation 146laser/scanner 139

Ttechnical reference guides 45

temperatureink requirements 25maximum change rate 14site requirements 11, 13storing supplies 13

test pageprinting 445

test print switchremoval and replacement 251

testing the printer 64tests - see, diagnostics 435theory of operation

basic 114engine control system 119

thermistor, mainremoval and replacement 239

thermistor, subremoval and replacement 239

thermoswitchremoval and replacement 239

timing sequence 114toner

cleaning spilled 92toner level detection 161tools, required for service 204total page count, resetting 448transfer block, print process 152transfer kit

resetting count 99, 448transfer roller engaging motor (M5)

removal and replacement 274transfer section 164transfer unit

life 207removal and replacement 218replacement configuration 355, 477replacing 99resetting count 448warranty 21

transfer unit (ITB)cleaning control 167detection 168secondary 164

transfer unit lifedetection 169

transparenciesHP-supported 16, 24printing 26

tray 1loading paper 61paper jams 360removal and replacement 216

570 Index ENWW

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tray 1 paper sensorremoval and replacement 253

tray 1 pick-up rollerremoval and replacement 237

tray 1 pick-up solenoidremoval and replacement 263

tray 1 separation padremoval and replacement 237

tray 2end plate, removal and replacement 291loading paper 59removal and replacement 291

tray 2 guide, right (HP 3500)removal and replacement 294

tray 2 guide, right (HP 3700)removal and replacement 291

tray 2 paper sensorremoval and replacement 253

tray 2 pick-up rollerremoval and replacement 238

tray 2 pick-up solenoidremoval and replacement 264

tray 2 separation padremoval and replacement 238

tray 3loading paper 57

tray 3 - see also, 500-sheet paper feeder 296trays, input

supported media 16troubleshooting

all black or solid color 393alphabetical printer messages 312blank images 393blank spots 397calibrating the printer 383checklist 307color misregistration 398color missing 397control panel diagnostics 407critical error messages 312dark color 392dark images 392diagnostics 434dirt on paper 394duplex jams 369EIO 403embedded Web server 422error messages 312event log 431front door area jams 362fuser area jams 373general process 308general, paper path 379horizontal lines 396image defects 390image formation 381light color 392

light images 391lower rear door area jams 376misplaced images 399multifeeds 360networks 403numerical printer messages 327paper jam error messages 357paper path 356poor fusing 397power-on 310print quality 381print quality, environmental problems 382print quality, overhead transparency 381print quality, paper jams 382printer errors 312process 307registration/transfer area jams 363repetitive defects 401reversed color 400skewed paper 368smearing 399snail tracks 400status messages 312toner buildup 382transfer/feed area jams 362tray 2 paper jams 361tray 3 paper jams 361upper rear door area jams 371vertical dots 394vertical lines 395warning messages 312wrinkled paper 367

UUEL (universal exit language) 405UNIX

software 73UNIX/Linux

networks 70unpacking the printer 50upper rear door

removal and replacement 214usage page, printing 430USB

configuration 66using

PowerSave Time 65utilities

other 75software 73

Vvacuuming 92ventilation 11video interface control 135

ENWW I d 571

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voltagepower consumption 12

Wwarranty

extended 46fuser 21print cartridge 20statement 19transfer unit 21

waste toner full detection 167waste toner level sensor (PS13)

removal and replacement 260Websites

printer specifications 13websites

Material Safety Data Sheet (MSDS) 32printer specifications 15product and support information 44service part information 44

weightmedia 16, 29

Windows networks 65 70wrinkled paper 367

572 Index ENWW

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