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Page 1: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure
Page 2: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

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Page 3: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

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Page 4: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

THE PROPERTIES OF TBM’S

TBM’S ADVENTAGES

TBM’S DISADVENTAGES

TYPE OF TBM’S

◦ Hard Rock Machines

◦ Soft Ground Machines

◦ Dual Mode Machines

BACK-UP SYSTEMS

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Page 5: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

The largest tunneling machines

No high deformation

Continuous miner

Work fastly

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Page 6: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Limiting the disturbance to the surrounding grounds

Producing a smooth tunnel wall

Faster than blasting pattern

Continuously working conditions

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Page 7: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Upfront cost

Difficult to transport

Expensive to construct

Less capability changing the route

No return

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Page 8: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

DIAMETER 14,2 m , WEIGHT 380 t 8

Page 9: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Hard Rock Machines

Soft Ground Machines

Dual Mode Machines

TYPE OF TBM’S

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Page 10: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Single Shield TBM

Double Shield TBM

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Page 11: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

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Page 12: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Aproximately %80 digging operating time

The remaining %20 corresponding to segment fitting

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Page 13: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

1) a cylindrical tapered steel structure 4) cutter head 2) hydraulic thrust cylinders 5) muck bucket lip 3) segment ring 6) conveyors

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Page 14: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Machine operation has 3-step processes

Digging by the cutter head,

Laying of the lining,

To put rear shield to the next digging position and back-up traction

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Page 15: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

1) extendable front shield 2) cutter head 3) gripper 4) auxiliary thrust cylinders 5) lining segments

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Page 16: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

DOUBLE SHIELD TBM

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Page 17: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

EPB shield

Slurry shield

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Page 18: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Working conditions

Less than 4 bar pressure

Unstable grounds such as clay, silt

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Page 19: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

1) cutter head 2) excavation chamber 3) pressure bulkhead 4) thrust cylinders 5) auger conveyor 6) erectors 7) lining segments

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Page 20: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Working parameter

Sand, gravel geological conditions

Compressed air supply and compressed air export

Slurry tbm can be effectively used as a slurry shield without compressed air support.

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Page 21: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

1) dive wall 2) pressure bulkhead 3) extraction chamber 4) pressure chamber 5) communicating pipe 6) slurry conduit 7) conveyor conduit 8) supply conduit 9) supply conduit 10) air regulating equipment 11) air pressure cushion 12) suction rack

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Page 22: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

The machine is used as a mixshield where gravelly geological conditions indicate an unstable tunnel face or mixed geological conditions.

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Page 23: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

1) cutter head 2) bentonite suspension 3) excavation chamber 4) the feed line of the bentonite suspension 5) compressible air cushion (Air chambers) 6) dive wall 7) lining segments 8) lining segments erektor

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Page 24: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

MIXSHIELD

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Page 25: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

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Page 26: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

Eskişehir – Kösedağ Speed Train Project

d:13.7 m 26

Page 27: Hoş geldiniz! - Hacettepeyunus.hacettepe.edu.tr/~unver/MAD427/2011_2012/pdf/the_type_of_tm… · Continuous miner Work fastly 5 ... cutter head 2) excavation chamber 3) pressure

DO YOU HAVE ANY QUESTION ?

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