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Hong Kong Association for Testing, Inspection and
Certification Ltd.
Professional Certification Scheme for
Testing Personnel
(Construction Materials Testing)
1
2
Examination (CTT)
Disclaimer
Criteria, measurement techniques, methods and test standards as stipulated in respective Certification Criteria (CC01-CC06) are official documents. All examination questions are set based on these documents.
All Certification Criteria are available for download from HKTIC’s website www.hktic.org
Scope of Certification
Level
Testing technician (CTT)
Testing professional (CTP)
Scope of Construction materials testing (CMT)
Building diagnostics (CMT – BD)
Construction material (CMT – CM)
Concrete, aggregate, etc.
Sol and rocks
Steel and al metallic
Foundation (CMT – FD)
Welding Non-destructive tests (CMT – NDT) 3
4
Certification criteria
6 Certification Handbooks
CC01 - Chemical testing
CC02 – Construction materials testing
CC03 – Electrical products testing
CC04 – Microbiological testing
CC05 – Textiles and garments testing
CC06 – Toys and hardlines testing
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Certification criteria
Foreword
1- General
2-Scope of Certification
3-Eligibility for Certification
4-Examination Procedure
5-Application procedure for certification/examination
6-Appeal
7-Obligation
6
Certification criteria
Appendix 1 Examination Syllabus and Specimen Questions of CTT
Appendix 2 Examination Syllabus and Specimen Questions of CTP
Appendix 3 Training courses approved by Certification Board
Appendix 4 Guidelines for counting CPDUs
Appendix 5 References
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Certification criteria
Foreword
Introduction of professional certification scheme for testing personnel (PCSTP)
Benefits of the scheme
General – define application of the document
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Certification CriteriaRoutes to be Certified
Pass in examination (Scheme)
Diploma in relevant discipline + 2 years
experience
≧10 years of experience
Testing technician
Complete all the required training courses
Certified Testing technician (CTT)
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Certification Criteria
Testing Professional
≧15 years of relevant experience , 5 years of
which shall be at a managerial position
CTT + 5 years of relevant supervisory experience post CTT
Complete all the required training courses
Pass in examination (Scheme)
Professional interview
Certified Testing Professional (CTP)
Bachelor degree in relevant discipline + 3 years relevant experience
HOKLAS AS+ 8 years of relevant
experience
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Certification criteria
HOKLAS approved signatory
with not less than 8 years of relevant experience (total relevant working experience); and
the scope of signatory approval covering the major measurement techniques or methods as stipulated in this Certification Handbook for the sub-category the certification is being sought
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Certification criteria
Certified Testing Technician (CTT) for NDT
Level 2 status in ultrasonic testing or magnetic particle testing and any one of visual examination, radiographic testing or liquid penetrant testing
under the American Society for Nondestructive Testing (ACCP-ASNT); or
the Personnel Certification for Nondestructive Testing (PCN) by the British Institute of Non-Destructive Testing (BINDT); or
any other equivalent qualification and experience.
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Certification criteria
Certified Testing Professional (CTP) for NDT
Level 3 status in ultrasonic testing or magnetic particle testing and any one of visual examination, radiographic testing or liquid penetrant testing
under the American Society for Nondestructive Testing (ACCP-ASNT); or
the Personnel Certification for Nondestructive Testing (PCN) by the British Institute of Non-Destructive Testing (BINDT); or
any other equivalent qualification and experience.
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Examination (CTT)
Part A (30/100)
Understanding of ISO/IEC 17025 (10%)
Ethics (10%)
Safety (10%)
Part B (70/100)
Techniques
Equipment
standards
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Examination (CTT)
Time = 120 minutes (2 hours)
Passing marks >=60/100
Questions:
40 multiple choice questions (4 choices)
1.5 marks each
10 short questions
4 mark each
Wrong answer for MC questions, deduce ½ of the mark i.e. 0.75
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Examination (CTT)
Part A MC 1.5@ SQ 4@ Sub-total (marks)
17025 4 1 10
Ethics 4 1 10
Safety 4 1 10
Part B Sub-total 30 (>=12)
Technical 28 7 70
Subtotal 70 (>=28)
Total 40 10 100 (>=60)
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Appendix 1 - CTT
Understanding of ISO17025 (Outline for CTT)
Document control
Technical records
Environmental and testing conditions
Equipment calibration requirements
Sample handling such as storage conditions, etc.
Quality control
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Appendix 1 - CTT
Management system documents generated by the laboratory should be uniquely identified. What pieces of information, name at least 4, should be included for such identification.
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Appendix 1 - CTT
Laboratory safety (knowledge) General laboratory and site safety precaution
Handling of contaminated sample and radioactive equipment, etc.
Personal protection in handling samples and equipment
Measures in using large and heavy equipment in the laboratory and construction site
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Appendix 1 - CTT
What are the duties of employees in a Workplace for
Health and Safety?
(a) Do not obstruct means of escape from a workplace
(b) Ensure exit doors are not locked or fastened
(c )Use protective equipment provided by the employer for
use in manual handling operations
(d) Take reasonable care for the safety and health of other
persons in the workplace
(A) (a), (b) and (c)
(B) (b), (c) and (d)
(C) (a), (c) and (d)
(D) All
Appendix 1 (CTT)
Prevention of Bribery Ordinance, Cap. 201
Corruption
Advantages
Improper influence
Confidentiality and proprietary right
PCSTP01 “Regulations – Certification Scheme of Testing Personnel”
Code of ethics in general
Code of ethics in relation to employer
Code of ethics in relation to public
Obligation of Certified Testing Personnel
Use of Certification symbol and claim of certification status20
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Appendix 1 (CTT)
commit to abide with the Regulations (PCSTP01)
pay the fees and charges (PCSTP06)
represent honestly and truthfully to any person concerned that he/she is only certified for activities stated in the scope of certification;
endeavour to ensure that the certification granted by the Certification Board is not used in a misleading manner; and
maintain complete integrity and impartiality in all circumstances.
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Appendix 1 - CTT
According to the Prevention of Bribery Ordinance, name 2 things that are considered as advantages.
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Appendix 1 - CTT
Understanding on test standard and measurement techniques
Types of construction materials, outline knowledge on their usage and properties
Temperature and tolerance for sampling and testing
Sample maximum holding time
Site sampling technique
Sample conditioning requirement
Checking and verification before testing
Recording of test results
Knowledge of measurement techniques one of the sub-category as given in Appendix 5
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Appendix 1 - CTT
Knowledge on general equipment and specific equipment
The criteria for selection of measurement equipment
Understanding of equipment calibration and measurement traceability, S.I. units
Conversion between metric and English scale
Understanding of use of equipment of the sub-category as given in Appendix 6
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Appendix 5 – sub-category
Building diagnosis
infrared thermography
radar wave
covermeter
carbonation
half cell potential measurement
concrete resistivity
pundit test
pull-off test
rebond mammer test
water leakage test
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Appendix 5 – sub-category
Construction materials tests
Types of materials
Soil and rock
Concrete, bituminous and sediment materials
Aggregate
Admixture
Bituminous
Block and brick
Cement, FPA, GGBS
Concrete
Grout & mortar
All steel and metallic
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Appendix 5 – sub-category
Construction materials tests - types of tests
Abrasion
Compression, flexure, impact and tensile
Density
Hardness
Deformation test
Curing
Water absorption
Particle size distribution
Skid resistance
Classification tests
Triaxial & direct shear tests
In-situ density tests
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Appendix 5 – sub-category
Foundation
Sonic Logging Test (SOLT)
Pile Integrity Test (PIT)
Pile Dynamic Test (PDA)
Static Loading Test (SLT)
Plate Loading Test (PLT)
Ultrasonic Echo Sounder Test (UEST)
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Appendix 5 – sub-category
Welding nondestructive tests
Ultrasonic testing (UT)
Magnetic Particle testing (MT)
Liquid Penetrant testing (PT)
Radiographic testing (RT)
Visual Examination (VE)
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Appendix 6 - Equipment
Common
Balance and mass
Length measuring device
Linear displacement measuring devices
Pressure gauge and related calibrator
Temperature measuring device
Sieve
Compression, impact and tensile tester
Torque wrench
Time measuring devices
Condition chamber
Curing tank
Oven
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Appendix 6 – Equipment
Building diagnostics
infrared thermography
radar
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Appendix 6 – Equipment
Construction materials
Abrasion machine
Accelerated polishing machine
Vacuum gauge
Shear tester
Point Load tester
Nuclear density gauge
Volumetric measurement devices
Rammers and hammers
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Appendix 6 – Equipment
Tachometer
Marshall testing machine
Fineness testing apparatus
Chloride ion penetration tester
Compacting factor apparatus
Creep Testing apparatus
Flow cone and table
Anchor bolt pull out and proof load tester
Bending tester
Extensometer
Hardness tester
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Appendix 6 – Equipment
Foundation
Accelerometer
Strain gauge
Oscilloscope or cathode ray tube or frequency analyzer and standard
Sonic logger
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Appendix 6 – Equipment
Non destructive tests
Ultrasonic probe
Ultrasonic flaw detector
UV /white light meter
magnetic yokes
X-ray equipment
Radiograph
Image quality indicator
Radiograph survey meter
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Specimen questions
Building diagnostics
Which of the following statement is not true for Pundit test?
(a) Good quality concrete has higher transit time
(b) Error in measuring path length will affect accuracy of pulse velocity
(c) Presence of rebar in concrete will affect the accuracy of pulse velocity
(d) Hold the transducers firmly at test surface when measuring transit time is necessary
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Specimen questions
Building diagnostics
Some cracks are observed on a new concrete beam after removing the formwork. Suggest what are the possible causes of the degradation?
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Specimen questions
CMT - Concrete, aggregate, etc.
Which of the following is correct in a concrete hammer test?
A. The hammer test can be applied to a concrete member with plaster coating
B. It is a surface hardness of concrete
C. It is not necessary needed to carry out a performance check prior to the hammer test
D. The test operator can carry out the test at 10 points or 12 points at any location chosen randomly
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Specimen questions
What are the age tolerance and limitation of compaction of concrete for 28 days test cubes (150 mm) in accordance with CS1?
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Specimen questions
Soil and rock
On what basis does a laboratory decide to the size of mould used to when performing a maximum dry density test (MDD)?
According to Geospec 3 the coefficient of consolidation (cv) is calculated using
(a) The linear time
(b) The square root time
(c) The log time
(d) Square root and log times are both acceptable.
41
Specimen questions
Steel
When a batch of steel bars is subjected to tensile test, cut each specimen from :
A. Any bar of the same diameter found on the site
B. Any portion of the same bar is the same batch
C. Different bars in the same batch
D. Different bars in different batches
What is the purpose of impact test?
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Specimen questions
Foundation
For a satisfactory pile load test, the acceptable settlement of the gross pile head settling for buildings is
A. 20mm
B. 15mm
C. 10mm
D. 30mm
Suggest the type of pile testing for a H-pile foundation and draft the corresponding typical method statement for the submission to the Client.
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Specimen questions
Welding
When using an AC supply for an MPI test, a subsurface indication will show up as a:
A. wide and fuzzy indication
B. sharp and distinct indication
C. wide but sharp indication
D. none of the above
Name the limitations of MPI test when conducting to the welded joints of a steel footbridge.
END OF SESSION
Thank you
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45
Examination (CTP)
Part A (50%)
ISO/IEC 17025 + quality control (15%)
Ethics (10%)
Safety (5%)
Management (10%)
Measurement Uncertainty (10%)
Part B (50%)
Reporting, test standards and techniques
Equipment
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Examination (CTP)
Time = 180 minutes (3 hours)
Passing marks >=60/100
Questions:
30 multiple choice questions (4 choices)
1 mark each,
Wrong answer for MC questions, deduce ½ of the mark i.e. 0.5
6 short questions
5 mark each
2-3 long questions
2 x10 marks
1 x 20 marks
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Examination (CTP)
Part A MC 1@ SQ 5@ LQ (10-20) Sub-total (marks)
17025/quality 5 2 15
Ethics 5 1 10
Safety 5 5
Management 1 x 10 10
Uncertainty 5 1 10
Part B Sub-total 50 (>=20)
Technical 10 2 1 x 20, 1 x10
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Subtotal 50 (>=20)
Total 30 6 100 (>=60)
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Appendix 2 – CTP
Management requirements
Management skills
Manager’s Basic Functions
Time Management
Communication in Your Workplace
Team Building – Basic understanding of concepts
Delegation and Management of Generation Y
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Appendix 2 – CTP
You heard a loud noise and realize that one of your staff is pointing her finger at another staff. They were blaming each other for over looking a client’s request for a particular lab test, as a result the client file a complaint to Customer service department. The female staff is the supervisor and she complains that the other staff never read the request carefully, and is not the first time he overlooked the client’s request.
What will you do and what will be your concerns? What will be the worst case scenario for this situation? What will be your best case scenario in this case?
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Appendix 2 – CTP
Laboratory Management (Detailed Knowledge in the following aspects)
Document control
Review of contract
Subcontracting
Verification of critical consumables
Difference between correction and corrective actions and control of non-conforming work
Preventive actions
51
Appendix 2 – CTP
Technical records – test result, force diagram
Conditional rooms and testing environmental conditions
Traceability (equipment)
Sample identification and integrity within laboratory
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Appendix 2 – CTP
Quality assurance procedures and plan
Method verification
Minimum method verification in complying with specification of test standards
Difference between verification and validation
Participation in proficiency testing programme, interlaboratory comparison programme
Verification of continuing competence
Drafting of test procedures
Statistical treatments of data and quality control requirement (detailed knowledge)
Basic statistics such as student-t test, normal distribution, standard deviation and ESDM
53
Appendix 2 – CTP
Define corrective and preventive actions and illustrate their difference with an example.
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Appendix 2 – CTP
Laboratory safety (knowledge)
General laboratory safety precaution
Use of large testing machine and chamber
Safe handling of chemicals
Use of radioactive materials
55
Appendix 2 – CTP
Laboratory safety (knowledge)
Guidebooks from Labour Department of HKSAR
A brief guide to first aid
A brief guide to the Occupational Safety and Health Ordinance
A brief guide to the Occupational Safety and Health Regulation
Code of practice on safety management
Guidelines for good occupational hygiene practice in a workplace
56
Appendix 2 – CTP
What are the factors affecting the selection of fire extinguisher?
Personnel must be trained in the use of extinguishers
Size and mass of the fire extinguisher
The minimum distance of travel
Environment for installing fire extinguisher
(A) (a), (b) and (c)
(B) (a), (b) and (d)
(C) (a), (c) and (d)
(D) (b), (c) and (d)
Appendix 2 (CTP)
Prevention of Bribery Ordinance, Cap. 201
Corruption
Advantages
Improper influence
Confidentiality and proprietary right
CSTP01 “Regulations – Certification Scheme of Testing Personnel”
Code of ethics in general
Code of ethics in relation to employer
Code of ethics in relation to public
Obligation of Certified Testing Personnel
Use of Certification symbol and claim of certification status57
58
Appendix 2- CTP
According to the Prevention of Bribery Ordinance, name 2 things that are considered as advantages.
59
Appendix 2 – CTP
Estimation of Measurement Uncertainty
Approaches : ISO GUM
Factors affecting uncertainty
Reporting of uncertainty and compliance
60
Appendix 2 – CTP
Define experimental standard deviation of mean and what is the related standard uncertainty?
61
Appendix 2 – CTP
Measurement techniques and test standards of one sub-category as given in Appendix 5
Interpretation of results and reporting requirements (detailed knowledge)
Number of significant figures
Conditions of sample to be reported
Reporting format as specified in test standards
62
Appendix 2 – CTP
Requirements of standards Hong Kong Construction Standard, e.g. CS 1 and CS 2, etc
Hong Kong Government Works Department Specifications
Buildings Department Code of Practices
Hong Kong Concrete Institute test method, e.g. TM 1, TM 2 and TM 3, etc
Chinese Standard, e.g. GB, GB/T, etc
British Standard, e.g. BS
American Standard, e.g. ASTM, API, AWS, ANSI/UL, ANSI/NSF
Japanese Standard, e.g. JIS
Australian Standard, e.g. AS
European Norm, e.g. EN
International Standard, e.g. ISO, IEC, etc.
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Appendix 2 – CTP
Requirements of the following general equipment calibration:
Equipment for one sub-category as given in Appendix 6
END OF SESSION
Thank you
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