HEADSIGHT.COM | 574.546.5022

Grain Header Manual09032303b

HONEYBEE NEW HOLLAND92C 94C

i

Copyright Headsight, Inc. 2014

About Headsight

Headsight Contact InfoHeadsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: info@headsight.com Web: www.headsight.com

Technical AssistancePhone: 574-220-5511

About this Manual

How to use this manualThe instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.

This icon designates information of which you should take note.

This icon indicates a special tool needed for a given task.

This icon designates an important instruction.

DisclaimersHeadsight®, Horizon®, Pinpoint®, Insight®, Foresight®, Feathersight® Truesense™ and Truesight® are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.

SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com.

Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending.

ii

Table of ContentsAbout Headsight ��������������������������������������������������������������������������������������������� iAbout this Manual ������������������������������������������������������������������������������������������� iInstallation �������������������������������������������������������������������������������������������������� 1

Install Terrace Sensors (if equipped) ����������������������������������������������������������������� 2Install Standard Sensors �������������������������������������������������������������������������������� 4Install Terrace Sensor Wiring (if equipped) ��������������������������������������������������������� 6Install Standard Sensor Wiring ������������������������������������������������������������������������ 7Install Sensor Wands and Tether Cables �������������������������������������������������������������� 8Install Insight Box ���������������������������������������������������������������������������������������� 8

Sensor Adjustment ����������������������������������������������������������������������������������������� 9Terrace Sensor �������������������������������������������������������������������������������������������� 9Standard Sensor �����������������������������������������������������������������������������������������10

Parts ���������������������������������������������������������������������������������������������������������11HT7000 ���������������������������������������������������������������������������������������������������11HT8000 ���������������������������������������������������������������������������������������������������12

STATEMENT OF LIMITED WARRANTY �����������������������������������������������������������������13

1

Installation

Installation

Before working under header always:

1. Perform all combine and header manufacturer safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

2

Installation

Install Terrace Sensors (if equipped)

1. Line up holes of sensor and mounting bracket with spring installed short leg up and long leg back in mounting bracket.

2. Insert pin and secure with retaining ring.• Install clamp on adjusting bolt.• Adjust leveling bolt till sensor is level and lock jam

nut.

3. Tighten bolt holding clamp on side of sensor.

4. Remove standard crop divider tip.

5. Using provided hardware, bolt the large round bar bracket in place of the crop divider with the front end bent downward

3

Installation

6. Bolt the terrace sensor/bracket assembly to the end of the rod.

7. Install long poly wand with 1 inch flange bolts provided• Check that bolts ends do not extend through metal

arm

8. Repeat for other end of header

4

Installation

Install Standard Sensors

1. Determine sensor mounting location.

2. Mount outer sensors first, mounting out as far as possible (if not equipped with terrace option).

• Mount all inner sensors as evenly spaced as possible across the head

• To avoid clearance issues you may need to pre-assemble sensor and mounting brackets

3. Remove large cover from sensors, retain hardware and covers.

4. Remove bolt holding wiring clamp inside sensor as marked.

5. Mount sensors to existing header brackets with 5/16” hardware provided in back two holes.

• Leave hardware loose for routing of wiring

6. Reinstall wiring clamp and replace bolt inside sensor body in location marked.

5

Installation

7. Mount left and right outer sensors/bracket assembly to skid plates as shown.

• If you are using terrace mounts for the outer sensors skip to step 8

• Make sure that draper belt will not hit the sensor bracket

8. Mount inner sensor/bracket assemblies to brackets as shown.

• Make sure the draper belt will not hit the sensor bracket

• For headers 40 ft or wider it may be necessary to drill holes and mount the brackets directly to the skid plate behind the cutter bar to keep the sensors spaced evenly

6

Installation

Install Terrace Sensor Wiring (if equipped)

1. Attach extension wire to terrace sensor.

2. Zip tie the blue connector to the top of the square bracket.

• Place the zip tie just behind the square bracket so it is protected from crop

• The wire must remain above the metal rod so it is protected from crop

3. Run the wire inside the crop divider to the back of the head.

4. Continue to run along the back of the head to the Insight box.

• Run along OEM harness or hydraulic lines• Secure with zip ties

7

Installation

Install Standard Sensor Wiring

1. Install protective conduit on wiring coming from sensor.

2. To aid installing conduit on sensor wiring without damaging wire insulation, tape a wrench big enough to open conduit (wider then wiring harness).

3. Insert box end of wrench into conduit using it as a guide to slide conduit over wiring. Remove wrench and repeat for all other standard mount sensors.

• Outer sensor use 3 ft conduit• Inner sensor use 6 ft conduit

4. Slide conduit all the way up to sensor and fasten with two clamps.

• Clamp as shown where routing to a gusset on the right

• Clamp as shown where routing to a gusset on the left

5. Tighten all sensor mounting hardware and reinstall previously removed cover.

• Be sure not to pinch wires when reinstalling cover

8

Installation

Install Sensor Wands and Tether Cables

1. Use 5/16 x 1-1/4 flange bolts provided and fasten wand to sensor.

• Install long wands on all terrace and outer sensors• Install short wands on all inner sensor

2. Attach a tether cable to each wand.• Use a screwdriver to pry open the slit in the rear of

the wand

Tether cables are not used on terrace sensors.

3. Fasten the rear of the cable to a secure location on the header.

• Make sure that the cable cannot catch on any moving or solid parts

• Adjust the cable length so that it pulls the arm slightly (1/2”) back from its original position

Install Insight Box

1. Using supplied Hardware, attach Insight box to existing mounting bracket.

9

Sensor Adjustment

Sensor Adjustment

Insert header stop to prevent movement

Terrace Sensor

Increasing or Decreasing Voltage1. Loosen the screws indicated A.

2. Turn sensor to new location.

3. Tighten screws A.

Adjusting Voltage Swing1. Loosen jam nut B.

2. Turn Bolt to adjust.

3. Rotating bolt counter clockwise increases voltage swing

4. Rotating bolt clockwise decreases voltage swing

5. Tighten jam nut B.

Adjusting Down Pressure1. Loosen jam nut A.

2. Turn bolt to adjust tension.

3. Rotating bolt counter clockwise decreases down pressure.

4. Rotating bolt clockwise increases down pressure.

5. Tighten jam nut A.

B

AA

A

10

Sensor Adjustment

Standard Sensor

Increasing or Decreasing Voltage1. Remove sensor cover.

2. Loosen sensor mounting screws A.

3. Twist sensor to new position.• Twisting sensor clockwise (viewed from the end of

the sensor) will increase voltage.• Twisting sensor CCW will decrease voltage.

4. Tighten sensor mounting screws A.

Adjusting Down Pressure1. Remove spring cover.

2. Loosen indicated nut A.

3. Press adjustment bolt toward sensor.• Spring tension will release.

4. Preload spring to a new position.

5. Use one wrench to turn the adjustment bolt B.

6. Use a second wrench to tighten the nut A.

7. Tightening the bolt (CW) increases spring downpressure.

Make sure that the leg of the spring is fully seated in the shaft to prevent rubbing on the cover plate.

8. Reinstall cover plate.

A

B A

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STATEMENT OF LIMITED WARRANTY

For Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.

Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.

Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.

Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.

Limitations to Warranty

This warranty does not cover:• Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized

by Headsight.

Warranty Procedure• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @

574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate

basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future

correspondence. • All warranty work must be performed, and claims submitted, within sixty (60) days of the occurrence of the claim and

within the warranty period.• All parts removed during warranty repair should be help for a period of 60 days after the warranty claim has been submit-

ted to Headsight. • Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be

returned to Headsight, Inc. for inspection.

Limitation of LiabilityHeadsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NO FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.

No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.

Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 10/2006

P 574.546.5022 • F 574.546.57604845 3B Rd • Bremen, IN 46506info@headsight.comwww.headsight.com

About HeadsightAbout this ManualInstallationInstall Terrace Sensors (if equipped)Install Standard SensorsInstall Terrace Sensor Wiring (if equipped)Install Standard Sensor WiringInstall Sensor Wands and Tether CablesInstall Insight Box

Sensor AdjustmentTerrace SensorStandard Sensor

PartsHT7000HT8000

STATEMENT OF LIMITED WARRANTY