high productivity, high quality tapping center€¦ · · 2014-12-08the t 4000 and t 4000l...

High Productivity, High Quality Tapping Center

• The T 4000 and T 4000L deliver excellent productivity compared with competing models with the equivalent specifications by providing superior machining capabilities and higher feed rates and tool change speeds when machining components for the automotive and IT industries.

• The T 4000L guarantees customers’ successful business with its world-class mockup machining capability.

02

High-Speed Tapping Center Featuring High Productivity and Quality

The T 4000 and T 4000L deliver excellent productivity compared with competing models with the equivalent specifications by providing superior machining capabilities and higher feed rates and tool change speeds when machining components for the automotive and IT industries.

1

The T 4000 and T 4000L offer excellent user convenience thanks to their ergonomic design and ease of operation.

4

3

The T 4000 and T 4000L, which feature a servo motor-driven ATC, a spindle with an enhanced structure, and an FEM-based design, deliver excellent quality and reliability.

03

The T 4000 and T 4000L offer customers a wide range of machining capabilities including powerful cutting and mockup machining.

2

※ The image above shows a DOOSAN CNC D300 Controller.

Features

Excellent Productivity

Flexible Machining Capabilities

Reliability

Ease of Operation

04

Each axis is equipped with the most powerful AC servo motor in its class, thus enabling the most rapid traverse.

DOOSAN Fanuc i series / DOOSAN CNC D300 (Automotive and IT components)

X / Y / Z 56 / 56 / 56 m/min (2204.7 / 2204.7 / 2204.7 ipm)

Fanuc 31i (mockup processing)

X / Y / Z 48 / 48 / 48 m/min (1189.8 / 1189.8 / 1189.8 ipm)

Tool Change Time (C-T-C)

Reduced

Reduced

Reduced

Reduced

2.2 sec.Previous model

Previous model

Previous model

Previous model

18 %1.8 sec.T 4000 / T 4000L

Tool Change Time (T-T-T)

1.5 sec.

13 %1.3 sec.T 4000 / T 4000L

Acceleration 0 → 12000 r/min

1.376 sec.

21 %1.09 sec.T 4000 / T 4000L

Deceleration 12000 → 0 r/min

1.648 sec.

78 %T 4000 / T 4000L

Previous model

14T 4000 / T 4000L

21

Excellent Productivity

Fast Tool Change Cycle

ATC Tool Magazine

Spindle Acceleration / Deceleration

Rapid Traverse

Delivers faster tool change time than competitors’ products, contributing to greater productivity.

Tool Storage Capacity

std.

0.36 sec.0.36 sec.

05

Heavy Cutting Capability

Precision Machining Capability (Fanuc 31i)

Mockup Machining (Standard: AICC II 200 block)

Design Mock-up- Enables mocking-up of a prototype

model to determine product design

from the design sketch stage.

- Good for market survey and marketing

for the purpose of evaluating

consumer responses.

- Demo model for yielding pre-

marketing orders.

Working Mock-up- Good for reviewing mechanical

properties and functions of product

whose design mock-up is manufactured.

- Same materials and designs for mass

production are used.

- Mitigates risks and minimizes time and

cost of fabrication of molds for mass

production.

Machined Parts

Control valve Cylinder valve Master cylinder

Assist housing Caliper housing Turbine housing

Tap

Too Dia. (mm) X Pitch (mm)

SM45C GC25 AL6061

DOOSAN Fanuc i series 12 K(Big amp) M20 X 2.5 (M0.8 X 0.1) M24 X 3.0 (M0.9 X 0.1) M30 X 3.5 (M1.2 X 0.1)

DOOSAN CNC D300 12K M12 X 1.75 (M0.5 X 0.1) M16 X 2.0 (M0.6 X 0.1) M20 X 2.5 (M0.8 X 0.1)

Cutting Volume (cm3/min) X Spindle Speed (r/min) X Feed rate (mm/min) X Cutting Depth (mm)

SM45C GC25 AL6061DOOSAN Fanuc i series 12K(Big amp)

208 X 1500 X 2600 X 2.0(8.2 X 59.1 X 102.4 X 0.1)

320 X 1500 X 4000 X 2.0(12.6 X 59.1 X 157.5 X 0.1)

684 X 1500 X 5700 X 3.0(26.9 X 59.1 X 224.4 X 0.1)

DOOSAN CNC D300 12K 120 X 3000 X 1500 X 2.0(4.7 X 118.1 X 59.1 X 0.1)

153 X 3000 X 2550 X 1.5(6.0 X 118.1 X 100.4 X 0.1)

912 X 6000 X 5700 X 4.0(35.9 X 236.2 X 224.4 X 0.2)

Face millØ63 mm Face mill

40 mm

Flexible Machining Capabilities

Reliability

06

Improved System Structure and Enhanced Rigidity through FEM Analysis

The dynamic rigidity of the system

has been enhanced by reducing

the head weight and modifying

the bed and ATC structures.

Structural modification has enhanced the dynamic rigidity of the ATC against vibration in the X / Z directions.

Dynamic rigidity in the X axis has been improved by improving the bed structure.

Sealed enclosure Equipped with servo motor

ATC• High durability and reliability due to servo motor.

• Excellent oil-resistance ensured by sealed enclosure

of the ATC drive unit.

Spindle• Lightweight, direct-coupled spindle reduces vibration

and noise.

• Two-side locking system extends lifecycle of tool and

delivers more powerful precision machining.

Equipped with a High-Reliability Unit

Dynamic rigidity in Y axis

Previo usPrevious model

T 4000 / T 4000L

126 %

Increase rate

49 %

Increase rate

Dynamic rigidity in X axis

Previous model

T 4000 / T 4000L

Taper contactFlange contact

07

Ease of Operation

Machine Convenience

Compact Size

Width Height Height to the work table

T 4000 1620 (63.8) 2380 (93.7) 799 (31.5)

T 4000L 2050 (80.7) 2380 (93.7) 799 (31.5)

Convenient Fanuc Control

Variable Control of Work-Piece LoadUsing an M-code corresponding to the workpiece weight automatically selects a table transfer pattern suitable for the work weight.

FANUC M-code M384 M380 M381

T 4000 Work Weight 0 ~ 130 kg 130 ~ 190 kg 190 ~ 300 kgT 4000L Work Weight 0 ~ 130 kg 130 ~ 190 kg 190 ~ 300 kg

AICC As the feed rate of the machine accelerates to achieve high-speed, high-precision cutting, geometry errors occur by acceleration and deceleration. This function reduces geometry errors in contour cutting by looking ahead blocks and controlling the servo motor.

DOOSAN Fanuc i series : AIAPC 20 Block AICC 40 Block AICCⅡ 200 Block

Fanuc 31i : AICCⅡ 200 Block AICCⅡ 600 Block AICCⅡ 1000 Block

Improved Position of Flood Coolant Nozzle

The coolant block is

positioned on the rear side

of the head body to enable

simultaneous movement

of the nozzle and tool,

enhancing the convenience

of machining setting.

The height of the machine has been

reduced compared to that of conventional models to allow

installation in apartment-type factories, while the height of the

work table has been reduced to improve user convenience.

OP Convenience

124

3

The operation panel provides an option for custom function switches for more convenient and better working condition.

The buttons have been partitioned to prevent mistakes when pressing buttons.

User-Friendly Operation PanelThe operation panel provides an option for custom function switches for more convenient and better working condition.

PCMCIA CardThe PCMCIA card enables the uploading and downloading of the NC program, NC parameters, tool information, and ladder programs, and also supports DNC operation.

USB PortThe USB memory stick enables the uploading and downloading of the NC program, NC parameters, and tool information. (DNC operation is not supported.)

Convenience Functions (Hot Keys)Frequently used functions can be accessed and used quickly and easily by clicking the hot key buttons:

Tapping Retract function: A function for releasing a seized tool by reverse rotating the spindle in the Manual mode when the tool is caught due to a power shutdown, emergency stop or NC reset during the machining process.

One-touch zero return function: Pressing the button in the Manual mode returns the z axis to the primary zero point.

ATC position return function: Pressing the ATC Position Return button in the Manual mode returns the z axis to the secondary zero point, allowing the tool magazine to rotate.

Tool Change function: In Manual mode, pressing the button automatically replaces the current tool with the next tool (current tool number + 1).

1 3

4

2

Height

Width

Peripheral Equipment (Optional)

Spindle-through coolant sprayer High column (150mm)

Integrated type Auto tool measuring apparatusIsolated type Auxiliary chip box

• Recommendation for T 4000L Rotary Table : Ø200

- 4-Axis Auxiliary Devices Interface- Hydraulic / pneumatic jig line

4-Axis Auxiliary Devices Interface / Hydraulic & Pneumatic Jig Line

Check list for the hydraulic / pneumatic line for work-piece clamping jigs

4 L/minNumber of jig pots

1pair (2-PT 1/4" port)



Hydraulic / pneumatic line for jigs

Hydraulic line P/T A/B

Pneumatic line P/T A/B

Hydraulic unit

Supplier : Machine Supplier

Doosan Infracore

Hydraulic unit

24 L/min / 4.4 MPA

Customer requirements

_______ L/min at _____ MPA

• Please provide us with detailed specifications before order confirmation.

Auto Door Minimum Quantity Lublication Oil skimmerChip conveyor

8

Auxiliary axes controller

Servo drive function & equipmentcontroller

Pneumatic

Electronic

Hydraulic

Spindle Power – Torque Curve

Max Spindle Speed 12000 r/min

DOOSAN Fanuc i series

Spindle Motor : 13 / 7.5 / 5.5 / 3.7 kW

3.5 (2.6)

0.4 N.m (0.3 ft-lbs)

7.0 (5.2)

0.6 N.m (0.4 ft-lbs)

11.8 (8.7)

0.9 (1.2 Hp)

0.0

1.5 (2.0 Hp)

0.0

Spindle speed (r/min)

Continuous

10min, S3 25%

5min

2.2kW(10min, S3 25%)

1.1kW (Cont.)

3.7kW (5min)

3,000 18,000 24,000

Torque : N·m (ft-lbs) Power : kW (Hp)




35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

82.7 (61.0)

6.0 N.m (4.4 ft-lbs)8.8 N.m

3.7 (5.0 Hp)

0.0

7.5 (10.1 Hp)

11.0 (14.8 Hp)

5.5 (7.4 Hp)


Continuous

S3 25%7.5kW (S3 25%)

3.7kW (Cont.)

13kW (S3 15%)

5.5kW (30min, S3 60%)30min, S3 60%

S3 15%

1,500 10,000 12,000

35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

6.0 N.m (4.4 ft-lbs)

70.0 (51.7)

7.2 N.m (5.3 ft-lbs)

3.7

0.0

7.5

9.0

5.5


Continuous

S3 25%

S3 15%

7.5kW (S3 25%)

5.5kW (30min, S3 60%)S3 60%

Continuous

S3 25%

S3 15%

3.7kW (Cont.)

11kW (S3 15%)

30min,

1,500 10,000 12,000

8.8 (6.5)

4.0 N.m (3.0 ft-lbs)

23.9 (17.6)

9.2 (12.3) 5.0 N.m (3.7 ft-lbs)

0.0

11.5 (15.4)


S1 : Continuous

Peak, 1min15kW (Peak, 1min)

5.5kW (S1 : Cont.)

6,000 10,000 12,000


Fanuc 31i

Spindle Motor : 11 / 7.5 / 5.5 / 3.7 kW

3.5 (2.6)

0.4 N.m (0.3 ft-lbs)

7.0 (5.2)

0.6 N.m (0.4 ft-lbs)

11.8 (8.7)

0.9 (1.2 Hp)

0.0

1.5 (2.0 Hp)

0.0


Continuous

10min, S3 25%

5min

2.2kW(10min, S3 25%)

1.1kW (Cont.)

3.7kW (5min)

3,000 18,000 24,000





35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

82.7 (61.0)

6.0 N.m (4.4 ft-lbs)8.8 N.m

3.7 (5.0 Hp)

0.0

7.5 (10.1 Hp)

11.0 (14.8 Hp)

5.5 (7.4 Hp)


Continuous

S3 25%7.5kW (S3 25%)

3.7kW (Cont.)

13kW (S3 15%)

5.5kW (30min, S3 60%)30min, S3 60%

S3 15%

1,500 10,000 12,000

35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

6.0 N.m (4.4 ft-lbs)

70.0 (51.7)

7.2 N.m (5.3 ft-lbs)

3.7

0.0

7.5

9.0

5.5


Continuous

S3 25%

S3 15%

7.5kW (S3 25%)

5.5kW (30min, S3 60%)S3 60%

Continuous

S3 25%

S3 15%

3.7kW (Cont.)

11kW (S3 15%)

30min,

1,500 10,000 12,000

8.8 (6.5)

4.0 N.m (3.0 ft-lbs)

23.9 (17.6)

9.2 (12.3) 5.0 N.m (3.7 ft-lbs)

0.0

11.5 (15.4)


S1 : Continuous


5.5kW (S1 : Cont.)

6,000 10,000 12,000


Fanuc 31i Doosan Fanuc i Series

Spindle Motor : 3.7 / 2.2 / 1.1 kW

3.5 (2.6)

0.4 N.m (0.3 ft-lbs)

7.0 (5.2)

0.6 N.m (0.4 ft-lbs)

11.8 (8.7)

0.9 (1.2 Hp)

0.0

1.5 (2.0 Hp)

0.0


Continuous

10min, S3 25%

5min

2.2kW(10min, S3 25%)

1.1kW (Cont.)

3.7kW (5min)

3,000 18,000 24,000





35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

82.7 (61.0)

6.0 N.m (4.4 ft-lbs)8.8 N.m

3.7 (5.0 Hp)

0.0

7.5 (10.1 Hp)

11.0 (14.8 Hp)

5.5 (7.4 Hp)


Continuous

S3 25%7.5kW (S3 25%)

3.7kW (Cont.)

13kW (S3 15%)

5.5kW (30min, S3 60%)30min, S3 60%

S3 15%

1,500 10,000 12,000

35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

6.0 N.m (4.4 ft-lbs)

70.0 (51.7)

7.2 N.m (5.3 ft-lbs)

3.7

0.0

7.5

9.0

5.5


Continuous

S3 25%

S3 15%

7.5kW (S3 25%)

5.5kW (30min, S3 60%)S3 60%

Continuous

S3 25%

S3 15%

3.7kW (Cont.)

11kW (S3 15%)

30min,

1,500 10,000 12,000

8.8 (6.5)

4.0 N.m (3.0 ft-lbs)

23.9 (17.6)

9.2 (12.3) 5.0 N.m (3.7 ft-lbs)

0.0

11.5 (15.4)


S1 : Continuous


5.5kW (S1 : Cont.)

6,000 10,000 12,000

3.5 (2.6)

0.4 N.m (0.3 ft-lbs)

7.0 (5.2)

0.6 N.m (0.4 ft-lbs)

11.8 (8.7)

0.9 (1.2 Hp)

0.0

1.5 (2.0 Hp)

0.0


Continuous

10min, S3 25%

5min

2.2kW(10min, S3 25%)

1.1kW (Cont.)

3.7kW (5min)

3,000 18,000 24,000





35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

82.7 (61.0)

6.0 N.m (4.4 ft-lbs)8.8 N.m

3.7 (5.0 Hp)

0.0

7.5 (10.1 Hp)

11.0 (14.8 Hp)

5.5 (7.4 Hp)


Continuous

S3 25%7.5kW (S3 25%)

3.7kW (Cont.)

13kW (S3 15%)

5.5kW (30min, S3 60%)30min, S3 60%

S3 15%

1,500 10,000 12,000

35.0 (25.8)

4.4 N.m (3.2 ft-lbs)

23.50 (17.3)

2.94 N.m (2.2 ft-lbs)

47.7 (35.2)

6.0 N.m (4.4 ft-lbs)

70.0 (51.7)

7.2 N.m (5.3 ft-lbs)

3.7

0.0

7.5

9.0

5.5


Continuous

S3 25%

S3 15%

7.5kW (S3 25%)

5.5kW (30min, S3 60%)S3 60%

Continuous

S3 25%

S3 15%

3.7kW (Cont.)

11kW (S3 15%)

30min,

1,500 10,000 12,000

8.8 (6.5)

4.0 N.m (3.0 ft-lbs)

23.9 (17.6)

9.2 (12.3) 5.0 N.m (3.7 ft-lbs)

0.0

11.5 (15.4)


S1 : Continuous


5.5kW (S1 : Cont.)

6,000 10,000 12,000


DOOSAN CNC D300

Spindle Motor : 15 / 5.5 kW

9

std.

std.

std.

opt. opt.

(17.4 / 10.1 / 7.4 / 5.0) Hp

(14.8 / 10.1 / 7.4 / 5.0) Hp (5.0 / 3.0 / 1.5) Hp

(20.1 / 7.4) Hp

10

1616 (63.6)1200 (47.2)210 (8.3) 206 (8.1)

810 (31.9)1620 (63.8)

620 (24.4)30 (1.2)

650 (25.6)260 (10.2)

320 (12.6) 980 (38.6) 320 (12.6)

260 (10.2)

548 (21.6) (DOOR OPEN)578 (22.8) 2524 (99.4)

2074 (81.7)1624 (63.9)78 (3.1)

450 (17.7)450 (17.7)

350

(13.

8)

221

(8.7

)39

1 (1

5.4)

1951

(76.

8)

150 (5.

9)

351 (13.8) 200 (7.9) 400 (15.7)

334 (13.1) 1205 (47.4)

650 (25.6)

325 (12.8) 325 (12.8)

Detail A

Detail B

22 (0.9)

1 (0.1) 12 (0.5)

14 H8

1 (0.1)

9 (0.4)

14 (0

.6)

14 H

8

24 (0

.9)

0.3 (0

.0)3.7

(0.1

)

100

(3.9

)10

0 (3

.9)

100

(3.9

)10

0 (3

.9)

200

(7.9

)20

0 (7

.9) 40

0 (1

5.7)

85 (3.3) 900 (35.4)2524 (99.4)

200 (7.9)

180

(7.1

)12

40 (4

8.8)

2009

(79.

1)21

89 (8

6.2)

(SH

IPPI

NG

HEI

GHT)

23

80 (9

3.7)

(W/O

TSC

MAX

)24

17 (9

5.2)

(WIT

H TS

C M

AX)

R 596 (23.5)10

0 (3.9

)

124

(4.9

)10

00 (3

9.4)

280 (

11.0)

493

(19.

4)75

1 (2

9.6)

1244

(49.

0)12

80 (5

0.4)

317 (

12.5)

352 (

13.9)

799

(31.

5)GR

OUN

D TO

TABL

E SU

RFAC

E

(X/2 STROKE) (X/2 STROKE)

(Y/2 STROKE) (Y/2 STROKE)

(Z S

TRO

KE)

100 (3

.9)

Top ViewUnit : mm (Inch)

Tool Specification

Table

48.4 (1.9)

Ø 1

2.5H

7

Ø 3

1.75 Ø 3

8

Ø 4

6H8

Ø 1

1

Ø 1

6.5

Ø 7

Ø 1

2H7

30˚

Ø 1

6.1H

12

16.3 (0.6) 16.3 (0.6)

13 (0.5)2.5 (0.1) 2.5 (0.1)

23 (0.9)

5 (0.2) 4 (0.2)

20 (0.8)

3 (0.1)30˚ 30˚

45˚

24 (0.9)

M12×P1.75

M12×P1.75

MAS405-P30T-1(45˚)

Taper 7 / 24

7 (0.3)

13.6 (0.5)

17 (0.7)

2 (0.1) 20 (0.8)

0.1

D1≦ � 40mm (1.6 Inch)L1≦240mm (9.4 Inch)

D2≦ � 80mm (3.1 Inch)L2≦160mm (6.3 Inch)D3≦ � 52mm (2.0 Inch)L3≦ � 34mm (1.3 Inch)

L1L2

D2

D1

L3

D3

0.2

Front View Side View

T 4000 Machine External Dimensions

1025 (40.4)

1244

(49.

0)75

1 (2

9.6)

493

(19.

4)28

0 (11

.0)10

00 (3

9.4)

1280

(50.

4)12

4 (4

.9)

100

(3.9

)1200 (47.2)1616 (63.6)

208 (8.2)208 (8.2)

2050 (80.7)

100

(3.9

)10

0 (3

.9)

100

(3.9

)10

0 (3

.9)

200

(7.9

)20

0 (7

.9)

400

(15.

7)R 596 (23.5)

793 (31.2) 2524 (99.4)2074 (71.7)

1624 (63.9)

1205 (47.4)2524 (99.4)

334 (13.1)

351 (13.8) 400 (15.7) 200 (7.9)200 (7.9)

1951

(76.

8)39

1 (1

5.4)

221 (

8.7)

85 (3.3) 900 (35.4)

450 (17.7)78450 (17.7)

835 (32.9) 422 (16.6)31 (1.2)

180

(7.1

)12

40 (4

8.8)

2009

(79.

1)21

89 (8

6.2)

(SH

IPPI

NG

HEI

GHT)

2380

(93.

7) (W

/O TS

C M

AX)

2417

(95

.2) (

WIT

H TS

C M

AX)

799

(31.

5)GR

OUN

D TO

TABL

E SU

RFAC

E

350 (

13.8

)150

(5.9)

Z ST

ROKE

Y/2 STROKE Y/2 STROKE

(X/2 STROKE)350 (13.5)350 (13.5)(X/2 STROKE)

317 (

12.5)

352 (

13.9)

100 (

3.9)

762 (30) (DOOR OPEN)

850 (33.5)

980 (38.6)2050 (80.7)

535 (21.1)535 (21.1)

850 (33.5)

425 (16.7) 425 (16.7)

Detail A

Detail B

22 (0.9)

12 (0.5)

14 H8

1 (0.0)

1 (0.0)

9 (0.4)

14 (0

.6)

14 H

8

24 (0

.9)

0.3 (0

.0)3.7

(0.1)

T 4000 L Machine External Dimensions

11

Unit : mm (Inch)

48.4 (1.9)

Ø 1

2.5H

7

Ø 3

1.75 Ø 3

8

Ø 4

6H8

Ø 1

1

Ø 1

6.5

Ø 7

Ø 1

2H7

30˚

Ø 1

6.1H

12

16.3 (0.6) 16.3 (0.6)

13 (0.5)2.5 (0.1) 2.5 (0.1)

23 (0.9)

5 (0.2) 4 (0.2)

20 (0.8)

3 (0.1)30˚ 30˚

45˚

24 (0.9)

M12×P1.75

M12×P1.75

MAS405-P30T-1(45˚)

Taper 7 / 24

7 (0.3)

13.6 (0.5)

17 (0.7)

2 (0.1) 20 (0.8)

0.1

D1≦ � 40mm (1.6 Inch)L1≦240mm (9.4 Inch)

D2≦ � 80mm (3.1 Inch)L2≦160mm (6.3 Inch)D3≦ � 52mm (2.0 Inch)L3≦ � 34mm (1.3 Inch)

L1L2

D2

D1

L3

D3

0.2

Top View

Tool Specification

Table

Front View Side View

Machine Specification

Description Unit T 4000 T 4000L

DOOSAN Fanuc i series DOOSAN Fanuc i series Fanuc 31i

Travel

Travel distance

X-axis mm (inch) 520 (20.5) 700 (27.6)

Y-axis mm (inch) 400 (15.7)

Z-axis mm (inch) 350 (13.8)

Distance from spindle nose to table top mm (inch) 150 ~ 500 (5.9 ~ 19.7)

Distance from spindle nose to column mm (inch) 443 (17.4)

FeedrateRapid traverse rate

X - axis m/min (ipm) 56 (2204.7) 56 (2204.7) 48 (1889.7)

Y - axis m/min (ipm) 56 (2204.7) 56 (2204.7) 48 (1889.7)

Z - axis m/min (ipm) 56 (2204.7) 56 (2204.7) 48 (1889.7)

Cutting feedrate m/min (ipm) 28 (1102.3) 28 (1102.3) 24 (944.8)

Table

Table size mm (inch) 650 X 400 (25.6 X 15.7) 850 X 400 (33.5 X 15.7)

Table loading capacity kg (lb) 300 (661.4)

Table type T-SLOT (3-100 X 14H8)

Spindle

Max. spindle speed r/min 12000 {24000} 12000 24000 {12000}

Spindle taper ISO #30, 7/24 TAPER

Max. spindle torque N·m (ft-lbs)82.7 (S3 15%) {11.8 (5 min)}(61.0 ((S3 15%) {8.7 (5min)})

82.7 (S3 15%)(61.0 (S3 15%))

11.8 (5 min) {70 (S3 15%)}(8.7 (5 min) {51.7 (S3 15%)})

Automatic tool changer

Type of tool shank MAS403 BT 30 / MAS403 P30T-1 45deg

Tool storage capacity ea 21

Max tool diameterW / adjacent tool mm (inch) 80 (3.1)

W / O adjacent tool mm (inch) 150 (5.9)

Max. tool length mm (inch) 240 (tool diameter ≦ 40) (9.4 (tool diameter ≦ 1.6))

Max. tool weight kg (lb) 2.8 (6.2)

Max. magazine weight kg (lb) 33 (72.8)

Max. magazine eccentric load weight kg (lb) 21 (46.3)

Tool selection FIXED ADDRESS

Tool change time (tool-to-tool) s 1.3 1.3

Tool change time (chip-to-chip) s 1.8 1.8

MotorSpindle motor power kW

13 (S3 15%) / 7.5 (S3 25%) / 5.5 (30 min) / 3.7 (Cont.) / {3.7 (5 min) / 2.2 (10 min) / 1.1 (Cont.)}

(17.4 (S3 15%) / 10.1 (S3 25%) / 7.4 (30 min) / 5.0 (Cont.) / {5.0 (5 min) / 3.0 (10 min) / 1.5 (Cont.)} )

13 (S3 15%) / 7.5 (S3 25%) / 5.5 (30min.) / 3.7 (Cont.)

(17.4 (S3 15%) / 10.1 (S3 25%) / 7.4 (30min.) / 5.0 (Cont.))

3.7 (5 min) / 2.2 (10 min) / 1.1 (Cont.){11 (S3 15%) / 7.5 (S3 25%) / 5.5 (30 min) / 3.7 (Cont.)}

(5.9 (5 min) / 3.0 (10 min) / 1.5 (Cont.){14.8 (S3 15%) / 10.1 (S3 25%) / 7.4 (30 min) / 5.0 (Cont.)})

Coolant pump motor power kW FLOOD : 0.4 BASE COOLANT : 0.9 (FLOOD : 0.5 BASE COOLANT : 1.2)

Power source

Electric power supply kVA 19 {15.7} 19 17.5 {20.8}

Compressed air supply Mpa 0.54

Machine size

Height mm (inch) 2380 (93.7)

Length mm (inch) 2602 (102.4)

Width mm (inch) 1620 (63.8) 2050 (80.7)

Weight kg (lb) 2400 (94.5) 2500 (98.4)

Standard Features• Base coolant system

• Components for installation

(Leveling Bolt & Block)

• Splash guard (full-closed cover)

• Lubrication system

• Work light

• System condition indicator lamp

• Coolant system

• Coolant tank and chip pan

• Standard work tools

• Portable MPG

• Top Cover

{ } : option* Applied with G 100 function

Optional Features• Rotary table for 4 axes

• Spindle-through coolant

sprayer

• Shower coolant

• Oil skimmer

• Coolant gun

• Rear-type chip conveyor & bucket

• Auto Door

• High column (150 mm block)

• Hydraulic system

• Minimum Quantity Lubrication

* Please consult with technical engineer if the density of coolant is higher than 10cp, as this could affect the filtration function

12

NC Unit Specifications

Operation, Setting & Display, etc- Alarm history display - Automatic corner override G62 - Coordinate rotation G68, G69- Cycle start / Feed hold - Dry run - Graphic display - Loadmeter display - Memory card interface - MDI / DISPLAY unit 8.4" Color LCD- Operation functions (Tape / Memory / MDI / Manual

operation)- Optional angle chamfering / corner R - Polar coordinate command G15 / G16- Programmable mirror image G50.1 / G51.1- PCMCIA port front of panel - Program restart - Run hour and part number display - Scaling G50, G51- Single direction positioning G60- Single block - Stored stroke check 2 - USB Interface (Only Data Read & Write)

Optional specifications- AICC I (AI Contour Control I) 40 block preview- AICC II (AI Contour Control II) 200 block preview- Additional controlled axes 5 axes (4-axes simultaneous

control))- Fast Data Server

Control axis- Controlled axes 3 (X, Y, Z)- Simultaneous

controlled axesPositioning (G00) / Linear interpolation (G01): 3 axes

Arc interpolation (G02, G03): 2 axes- Backlash compensation - Least command increment 0.001mm / 0.0001"- Machine lock all axes / Z axis- Mirror image - Pitch error offset compensation each axis- Stored stroke check 1- Stored pitch error compensation

Interpolation & feed functions- 2nd reference point return G30- Cylindrical interpolation G07.1- Exact stop check G09, G61 (mode)- Helical interpolation - Jog override : 10% increments 0-200%- Rapid traverse override F0 (fine feed), 25 / 50 / 100- Reference point return G27, G28, G29- Skip function G31

DOOSAN Fanuc i series

Spindle & M-code functions- M-code function M3 digits- Spindle speed override : 10% increments 10-150%- Spindle orientation

Tool functions- Number of tool offsets 400ea- Tool length compensation G43, G44, G49- Tool position offset G45-G48- Tool life management

Programming & editing function- Absolute / Incremental programming G90 / G91- Auto. Coordinate system setting - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99- Circular interpolation by radius programming - Custom macro - Inch / metric conversion G20 / G21- Label skip - Local / Machine coordinate system G52 / G53

- No. of Registered programs 400 ea- Optional block skip- Part program storage 1280m (512kB)- Playback - Rigid tapping G84, G74- Thread cutting - Work coordinate system G54 - G59

Spindle & M-code functions- M- code function M 3 digits

- Rigid tapping G84, G74

- Spindle orientation

- Spindle speed command S5 digits

- Spindle speed override 10 - 150%

- Spindle output switching

Interpolation & feed functions- 2nd reference point return G30- AICC II 200 block preview- Automatic corner deceleration- Automatic acceleration / deceleration - Exact stop check G09, G61(mode)- Feedrate override :10% increments 0 - 200%- Helical interpolation - Jog override :10% increments 0 - 200%- Linear ACC / DEC before interpolation(Specify AI Contour control II)- Linear ACC / DEC after interpolation- Manual handle feedrate 0.1/0.01/0.001mm- Override cancel M48 / M49- Rapid traverse override

F0 (fine feed), 25 / 50 / 100%- Rapid traverse bell-shaped acceleration / deceleration- Reference point return G27, G28- Skip function G31- Smooth backlash compensation- Thread cutting, synchronous cutting

Control axis- Controlled axes 3 (X, Y, Z)- Simultaneously controllable axes

Positioning (G00) / Linear interpolation (G01): 3 axesArc interpolation (G02, G03): 2 axes

- Backlash compensation - Least command increment 0.001mm / 0.0001"- Least input increment 0.001mm / 0.0001"- Machine lock all axes / Z axis - Mirror image Reverse axis movement

(setting screen and M - function)- Stored pitch error compensation

Pitch error offset compensation for each axis- Stored stroke check 1

Overtravel controlled by software- Position Switch

Programming & editing function- Absolute / Incremental programming G90 / G91- Additional work coordinate system (48 Pairs) G54.1 P1 - 48 pairs- Auto. Coordinate system setting - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99- Coordinate system rotation G68, G69- Circular interpolation by radius programming- Custom macro - Extended part program editing - Inch / metric conversion G20 / G21- Label skip- Local / Machine coordinate system G52 / G53- Maximum commandable value

±99999.999mm (±9999.9999 inch)- No. of Registered programs 500 ea- Optional block skip

Tool functions- Number of tool offsets 64 ea- Tool nose radius compensation G40, G41, G42- Tool length compensation G43, G44, G49- Tool number command T3 digits- Tool life management - Tool offset memory C

H/D Code, Geometry / Wear memory- Tool length measurement

Optional specifications- 3-dimensional coordinate conversion

- 3-dimensional tool compensation- 3rd / 4th reference return

- Addition of tool pairs for tool life management 1024 pairs

- Additional controlled axes max. 12 axes per 1path- Additional work coordinate system G54.1 P1 - 300 (300 pairs)- AICC II 400 block preview - AICC II with High speed processing 600 block

- AICC II with Lock-ahead blocks expansion 1000 block

- Automatic corner override G62- Chopping function / Cylindrical interpolation G81.1 / G07.1

- Dynamic graphic display (This can’t use with the EZ Guide-i)

Machining profile drawing- EZ Guide i (Doosan infracore Conversational Programming Solution)

- Fast Data Server

- Figure copying G72.1, G72.2

- High speed skip function

- Interpolation type pitch error compensation

- Increment system 1/10

- Involute interpolation G02.2, G03.2

- Manual handle feed 2/3 unit

- Machining time stamp function

- No. of Registered programs 1000 / 4000ea

- Number of tool offsets 99 / 200 / 400 / 499 / 999 / 2000 ea

- Optional block skip addition 2~9 blocks

- Part program storage 512KB / 1MB / 2MB / 4MB / 8MB

- Playback function

- Polar coordinate command G15 / G16

- Polar coordinate interpolation G12.1 / G13.1

- Programmable mirror image G50.1 / G51.1

- Scaling G50, G51

- Single direction positioning G60

- Tape format for FS15

- Tool load monitoring function (doosan)

Operation, Setting & Display, etc- Alarm display - Alarm history display- Clock function- Cycle start / Feed hold - Display of PMC alarm message

Message display when PMC alarm occurred- Dry run- Ethernet function - External data input- Graphic display Tool path drawing- Handle interruption- Help function- Loadmeter display- MDI / DISPLAY unit

10.4" color LCD, Keyboard for data input, soft-keys- Memory card interface - Multi language display - Operation functions Tape / Memory / MDI / Manual- Operation history display- Program restart- Run hour and part number display- Search function Sequence NO. / Program NO.- Self - diagnostic function - Servo setting screen - Single block - Stored stroke check 2 / 3 - USB Interface (Only Data Read & Write)

Fanuc 31i

- Optional stop M01- Part program storage 640m (256kB)- Program number O4-digits- Program stop / end M00 / M02, M30- Programmable data input

Tool offset and work offset are entered by G10, G11- Sub program Up to 10 nesting- Tape code ISO / EIA Automatic discrimination- Work coordinate system G54 - G59

13

Head Office Doosan Tower 20th FL., 275, Jangchungdan-Ro(St), Jung-Gu, Seoul Tel : +82-2-3398-8693 / 8671 / 8680 Fax : +82-2-3398-8699

Doosan Infracore America Corp. 19A Chapin Rd., Pine Brook, NJ 07058, U.S.A. Tel : +1-973-618-2500 Fax : +1-973-618-2501

Doosan Infracore Germany GmbH Emdener Strasse 24, D-41540 Dormagen, Germany Tel : +49-2133-5067-100 Fax : +49-2133-5067-001

Doosan Infracore Yantai Co., LTD 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : +86-21-6440-3384 (808, 805) Fax : +86-21-6440-3389

Doosan Infracore India Pvt., Ltd. Technical Center 106 / 10-11-12, Amruthalli, Bellary road, Byatarayanapura, Bagalore 560092, India Tel : +91-80-4266-0100 / 0122 / 0101

Doosan International South East Asia Pte Ltd. 42 Benoi Road, Jurong 629903, Singapore Tel : +65-6499-0200 Fax : +65-6861-3459

- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.

EN 141117SU

http://www.doosaninfracore.com/machinetools/

high productivity, high quality tapping center€¦ · · 2014-12-08the t 4000 and t 4000l...

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