The Advanced Portable PCB Inspection System: Easier Operation and Superior Performance

High-performance Portable PCB Inspection System

VT-RNS-pt

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Software option

Patent pendingSimplified Initial Program Creatione-iT (easy-image Teaching)

● Simply select a visual image and the Module Library function of e-iT helps in the setting of complex solder shapes.

● This dramatically speeds up the creation of inspection programs, both for beginners and for persons experienced in AOI operation.

PCB design

NEW

2. CAD mode uses CAD data in OMRON's standard format.

Note 1. The CTS (concurrent teaching system) is software for tuning or for creating initial programs. e-iT (easy-image Teaching) runs on CTS.

CTS

PCB dataPCB size, rail width

Library browserSelect several PCB colors or component colors from the choices.

Inspectiondata

Conversion dataComponent data

Coordinate data

Inspection standard, Color parametersModule library

(PCB-CAD)

CAD mode

Inspection program

Existing product

CAD system

CAD dataMounter data

e-iT

Inspection data creation technology

e-iT

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Module LibraryThis library simplifies the parts that need the most know-how for beginners.

Simply select component creation, and the color parameters and inspection standards are automatically set. This lets you create initial programs quickly and easily.

Adjust the inspection standard and color parameter per

component type (variation).

Parameters to meet conditions are entered by simply selecting

the options including component color, solder shape and so on.

(CTS Screen) (Library browser screen)

Set the inspection standard and color parameter

Select component creation condition

From To

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Highly Precise Inspection of Lead Floating in Mini-mold Components

Lead floating in mini-mold components can be more precisely

inspected by using a combination of color highlight illumination and

newly developed lead extraction logic.

OK product image

NG product image

NEW Patent pending

Character Inspection

Automatic binarization enables stable inspection even for characters that are distorted, blurred, thin, or thick. A block division system increases the number of image divisions so that it's possible to inspect in greater detail.

Note: Effective for polarity and flip inspection of mini molds.

Multi-block PCBs (e.g., Modules)

Block Units can be just a few millimeters in size (up to 1,200 block units).

TeachingInspection Tact Time

Several blockunits

1 field

High-speed inspections are achieved with no waste. Several block unit images are placed on one screen when the screen is rearranged.

Easily copy block unit data by specifying the number and pitch in each direction.

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Mounting block unit PCBs

Status for inspection

Actual inspection

Land auto extraction

Block unit θ adjustment

Supports PCBs on Carrier Boards (Flexible PCBs)

Individual θ adjustment and inspection are possible for each block unit. And this function can be used together with OMRON's land auto-extraction technology for even greater precision.

Carrier board

Carrier board

Jig for loading

Inspection flow Flexible PCB Production

PCB θ adjustmentNote: Effective for inspections of PCBs on carrier boards.

Block unit PCBs

Pre-mounting Inspections of ICs and CSPs (Foreign Object Inspection)

Inspections can be performed for foreign objects in the component mounting field for IC and CSP pre-mounting inspection.

Note: Good models are registered in advance. This makes teaching easy.

A Renaissance in the Field of Desktop PCB Inspection.Reliable High Performance Backed by a Precise Color Highlight System.

Teaching duringInspection

Inspection Program Compatibility

Continuous VT-RNS-ptH Inspection CTS Teaching and Simulation

Color Highlight System Provides High Performance Even If the Soldering Reflective Luminosity Changes

In high-density placement applications, the reflective luminosity of the solder surface is diminished by the shadows of adjacent components. With the color highlight system, LEDs emit colored light and information is extracted through chromaticity so that inspections are not easily affected by fluctuations in reflective luminosity (brightness of solder surface).

Equipped with a 3-CCD Camera

The most difficult point in PCB inspection is recognition of the solder shape. The VT-RNS-ptH uses a 3-CCD camera, which obtains three times the data of a single-CCD camera, to enable highly robust inspections.

Dome Illumination Enables High-performance Inspections, Creating the Same Inspection Conditions at Any Angle

The shape of the illumination used in the color highlight system covers angles in all directions in a 360˚ dome (dome illumination), enabling stable performance of inspection regardless of placement directions or other angle designs.

Teaching

With the Concurrent Teaching System, you can replace inspection data during inspections. This provides outstanding power in increasing inspection accuracy when initially starting new models.Teaching programs with revised inspection standards can also be operated in real-time separately from the inspection machines.

Accurate solder shape image

VT-RNS-ptH Inspection Principle:

RGB Illumination

Inspection programs created with the VTR-RNS can be used in

the portable model (VT-RNS-ptH).

Note: Tuning may be required depending on the program.

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Color EnhancingWith lead-free solder, there are inconsistencies in the reflective luminosity of the surface of the solder. With the VT-RNS-ptH, LEDs emit colored light and information is extracted in the form of chromaticity, so no inconsistencies are caused in the reflective luminosity. Accordingly, stable inspection can be performed even for lead-free solder.

Auto TeachingThe components are extracted automatically based on model pattern data, and an initial teaching program is created.

Integrated User InterfaceA consistent user interface is used for all VT-RNS-ptH models.There is no longer a need to learn many different operations. This makes operation efficient even for operators handling the VT-RNS-ptH for a variety of different applications.

Logic CustomizationThe VT-RNS-ptH is equipped with a logic customization function supporting flexible application to future changes in placement trends, such as lead-free soldering or new component types.

Multi-languageDuring any operation, the display language can be switched between English, Chinese, Korean, and Japanese with one touch.

Concurrent Teaching System (CTS): In-line Teaching (Same for P, Z, S Models)

Real-time View Station Batch Checking (RSV-B: Batch Checking)

Makes Improving the Quality of SMT Lines Quicker and EasierThe Q-upNavi* makes it possible to determine the status of defective products with three-process verification (printing, placement, and reflow soldering) by using images and data. This enables discovery of new process realities not visible with conventional inspection technologies, simplifying cause analysis. For details, visit the Q-upNavi website (http://www.e-jisso.com). (Please note that the site is in Japanese only.)

*Support for English, Chinese, and Japanese (not available in some countries).

RNS Data Storage

All kinds of data output from the inspection machines can be stored: inspection result data, measurement data, and image data.

Software Options

Other Functions

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Hardware Configuration Functional Specifications

Configuration and Specifications

Model

Type M size L size

Camera

Illumination

Image resolution

Main unit PCB carrier

width adjustment

PCB fixing method

Power supply

Ambient operating temperature 10 to 35˚C (50 to 95˚F)

Ambient operating humidity 35 to 80% (with no condensation)

Weight

Dimensions

Model VT-RNS-ptH

Type

Type Post-printing Post-placement Post-reflow

Dimensions

Thickness

Weight

Number of inspection points 40,000 lands/PCB max. 10,000 components/PCB max.

Data storage Computer hard disk

Component-specific inspection data library Component types, groups, variations

Inspection result output PCB name, PCB ID, component name, type of fault, PCB graphic, etc.

Communications Ethernet, RS-232C

Presence of solder, insufficient/excessive solder, solder shifting, grazing, bridging, spreading

Component shifting, polarity error, missing components, wrong components, solder balls, skewing, bridging, foreign objects

Presence of solder, wrong components, missing components, bridging, tombstones, lifting, component shifting, fillet, wettability, lead bending, adhesive, solder balls

Above PCB: 20 mm (0.79 in) (standard), 40 mm (1.57 in) (optional)Below PCB: 75 mm (2.95 in)

Image signal input unit

688 W × 905 D × 720 H mm(27.09 W × 35.63 D × 28.35 H in)

InspectablePCBs

Clearance

Inspection items

110 kg (242.5 lbs) max.

100 to 230 VAC ±10%,

single phase

100 to 240 VAC ±10%,

single phase

VT-RNS-ptH

3-CCD color camera

Ring-shaped LED (R, G, B)

10, 15, 20 µm

Manual

Outer frame

180 kg (396.8 lbs) max.

1,070 W × 1,458 D × 490 H mm(42.13 W × 57.40 D × 19.29 H in)

50 × 50 to 255 × 333 mm

(1.97 × 1.97 to 10.04 × 13.11 in)

0.3 to 2.5 mm (0.01 to 0.1 in)/0.3 to 3.0 mm (0.01 to 0.12 in)

1.0 kg (2.2 lbs) max./3.0 kg (6.6 lbs) max.

M size/L size

50 × 50 to 550 × 650 mm

(1.97 × 1.97 to 21.65 × 25.59 in)

Cat. No. Q307-E1-04 Printed in Japan1007-5M (0905) (H)

Authorized Distributor:

Note: Specifications subject to change without notice.

OMRON CorporationIndustrial Automation Company Sales & Marketing Division HQIT Solution DivisionSMT-Solution DepartmentSales Section No.1/No.2/No.3Engineering Group

1-11-1, Ohsaki, Shinagawa-ku, Tokyo,141-0032 JapanTel: Sales Section No.1: (81)-3-3779-9046No.2: (81)-52-561-0156No.3: (81)-6-6347-5830Engineering Group: (81)-3-3779-9046

OMRON INDUSTRIAL AUTOMATION (CHINA)CO., LTD.RM2211, Bank Of China TowerNo.200 Yin Cheng Road (M)Shanghai China 200120Tel: (86)-21-50372522/Fax: (86)-21-50372244

OMRON ASIA PACIFIC PTE. LTD.55 Ubi Avenue 1, #05-01Singapore 408935Tel: (65)-6547-6789/Fax: (65)-6547-6766

OMRON ELECTRONICS LTD.Opal Drive, Fox Milne, Milton KeynesMK15 0DG, UKTel: (44)-1908-258258/Fax: (44)-1908-258158

OMRON ELECTRONICS LLC1 East Commerce Drive, Schaumburg,IL 60173-5302, U.S.A.Tel: (1)847-843-7900/Fax: (1)847-843-7787

This document provides information mainly for selecting suitable models. Please read the Instruction Sheet carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.

OMRON ELECTRONICS KOREA CO.,LTD.2F,Young Poong Bldg.,142,Nonhyeon-Dong,Gangnam-Gu,Seoul,135-749,KoreaTel: (82)-2519-3977/Fax: (82)-2519-3976