Hemant Bhave

Prasad Bhave

2

About the Promoters

Company Overview

Products

Awards and Recognition

Way forward

Agenda

3BHPL-Nagpur

About the Promoters

About the Promoters

Hemant Bhave (MD & CEO):

Mr. Bhave is an M.Sc. in Physics and an AMIE Engineer. He is the

founder of the Company and an inventor with 2 patents to his name.

He has grown the company to the status it is today

Prasad Bhave (Director of Operations):

Prasad has completed his B.Tech & M.Tech from IIT Madras in

mechanical engineering, and has completed his M.S. in Aerospace

from Georgia Tech, Atlanta, GA. He has worked in the US in various

management consulting roles before joining his family business.

4BHPL-Nagpur

Company Overview-Timeline

1988-1992

• Company Founded by Mr. Hemant Bhave

• Launched patented home appliances products

1993-1995

• Registered with M & M FES as supplier for plastic and sheet metal components

• Started inhouse design of moulds and press tools

2004-2008

• Developed Quadrant Assemblies for various models

• Purchased additional ½ acre land for further development in Hingna MIDC, Nagpur

5BHPL-Nagpur

Company Overview-Timeline

2009-2010

• Started supply of 12 variants of Quadrant Assemblies to Nagpur, Rajkot, Rudrapur and Zaheerabad plants.

• Entered the Aerospace component manufacturing business.

2011-2012

• Started a state of the art tool room and prototyping facility in Nagpur.

• Selected as a supplier for new platform of tractors to be launched by M & M.

2013-2014

• Awarded contract for supply of 3 complex structural aircraft assemblies for the Su-30 project.

• Awarded the “Best Supplier in Sheet Metal Commodity” award for 2014.

6BHPL-Nagpur

Company Overview-Customers

Some of Our Valued Corporate Customers

7BHPL-Nagpur

Unit Facility

Unit 1 (Khapri, Nagpur, area:

15,000 Sqft)

Manufacture of pressed components and plastic moulded

parts

Unit 2 (Hingna, Nagpur, area:

10,000 Sqft)

Manufacture of Quadrant Assemblies, Painting and Welding

of sheet metal parts

Unit 3A (Hingna, Nagpur, area:

22,500 Sqft)

Tool room – manufacture of press tools and moulds and

aerospace components

Unit 3B (Hingna, Nagpur, area:

22,500 Sqft)

Greenfield sheet metal unit, expected to start by Aug 2014

Planned sheet metal presses from 10-300 Tons.

Company Overview- Present Infrastructure

Unit 3 A Unit 3 B

8BHPL-Nagpur

Precision tool room functional at unit 3 housed in 10,000 sqft area one stop shop for all

prototyping, tooling (press tools, moulds, etc), fixturing needs.

Machines:

Makino F5 VMC

22 KW/ 12,000 RPM, integral spindle

1000 mm X 550 mm X 450 mm table movement,

1000 Kgs load carrying capacity

117/95 N-m torque

Capable of machining Ti, Al, Steel, Inconel etc.

Makino DUO 43 wirecut

470X430X300 mm stroke

Capable of machining 5 pass conditions.

KENT surface grinder

1000 mm X 500 mm stroke, fully automated 3 axis

movement

Company Overview-Tool Room

9BHPL-Nagpur

Company Overview-Tool Room

Design Facility – In house design and development capabilities

3d Design software (Solidworks 2013) with kinematic simulation, FEA capabilities

Expertise in sheet-metal tooling, manufactured several progressive, compound, deep-

drawing, complex forming.

Solid modeling, simulation, analysis and design proving of dies/jigs/fixtures

Manufacturability analysis of components being developed by our customers

10BHPL-Nagpur

Company Overview - Press Shop

Mechanical Presses (200 T, 150

T, 100 T, 35 T, 10 T)

Hydraulic Press (100 T and 40T

die cushion)

New press shop to include

additional presses from 10-300

Tons and hydraulic press 200

tons

Factory shed for new press

shop is ready, expected to be

fully functional by August 2014

11BHPL-Nagpur

Company Overview – Assembly Plant

Buying of 130-150 components from over 60 vendors all over India

Aid in development of suppliers

Perform initial negotiations with suppliers

Quality audits, PPAP requirements

Scheduling and share of business decisions

Monitoring supplier dispatches

Managing the entire supply chain for Quadrant Assemblies (12 variants)

12BHPL-Nagpur

Company Overview – Sustainability Efforts

M & M approved 7 tank hot phosphating system

Tank Size: 8ftX4ftX4ft

Priming, Painting processes developed. Use of PU primer and paint

Sustainability was a key consideration when designing the painting plant.

Use of hybrid gas-electric temperature control system, to reduce time to attain temperature, and minimize carbon footprint.

Specially designed paint booth with rapidly alternating air flow to minimize particulate emissions.

Fully functional ETP and special dedicated area to store solid waste to eliminate ground water contamination due to solid waste disposal

13BHPL-Nagpur

Product Portfolio: sheet metal

Quadrant Plate M-Star

(developed by BHPL) :Stamping,

forming, welding. 16 Operations,

including 4 critical forming

operations

PC-lever (developed by BHPL):

stamping, forming, riveting

operations. Challenge was to

make hub tooling with involute

serration and holes of diameter

smaller than sheet thickness.

14BHPL-Nagpur

Product Portfolio: sheet metal

PTO Cap, Dust Ring: Deep

drawing components made on

hydraulic press

Shallow drawing components

made using our hydraulic press

Aerospace components: Al, Ti

parts. Require Special

Manufacturing processes

15BHPL-Nagpur

Product Portfolio : Quadrant Assemblies

Few of our products for M & M

Quadrant Assemblies

16BHPL-Nagpur

Product Portfolio: Aerospace Assemblies

Engine Side Panel Assembly (Su-30 aircraft):

•Contains more than 300 components, involving complex sheet metal

forming operations, heat treatment, surface treatments

•Production started from August 2014

17BHPL-Nagpur

Product Portfolio : Tool Room

Moulds Tools and Dies : manufactured about 120 tools, fixtures

and dies for M-Star project, in the in-house tool room

18BHPL-Nagpur

Awards and Recognition

Receiving the best supplier award at the hands of Dr. Pawan

Goenka in Zurich, Switzerland. 1/6/2014

19BHPL-Nagpur

Way Forward : Future Vision

Be recognized as a preferred technology solution provider.

Grow presence in the tool room business and get associated with the

top tool manufacturers in India.

Become a preferred outsourcing partner for aerospace Primes for sheet-

metal and package assembly work.

20BHPL-Nagpur

Sample Products

Machining of core and cavity for Ballot box mould, for ECIL (through

their tier 1 supplier). Material Nimax, size 560X250X65 mm

21BHPL-Nagpur

Sample Products

Machining fixture for TAL (Boeing project) Manufacturing solutions, size

600X294X50. Bore to be maintained within 10 microns.

22BHPL-Nagpur

Sample Products

Truck Winder machine part, designed and manufactured for a customer,

Size : 540 X 70mm thick. Accommodates taper rollers @ 3 degree angle

23BHPL-Nagpur

Sample Products

Cover Mould core

24BHPL-Nagpur

Sample Products

Pillar Set for Press Tool, size 650 X300

10mmX10mm Square on wirecut,

length 100 mm, straightness within

5 microns, 5 pass condition

Linear Motion Guide, with 3 micron

per side clearance, in 4 pass

condition

25BHPL-Nagpur

Sample Products

Rubber Curing Mould, Size 500mmX65mm. Material P20. Pocket depth

and rib height maintained with 10 microns.

26BHPL-Nagpur

Thank you!

Mr. Hemant Bhave

Cell: +91-9823032578

Email: hemant_bhave@bhpl.co.in

Mr. Prasad Bhave

Cell: +91-9823978536

Email: prasad_bhave@bhpl.co.in