hd socket lifting system - halfen.com · hd socket lifting system hd 14.1-e concrete this catalogue...
TRANSCRIPT
HD SOCKET LIFTING SYSTEM HD 141-E
CONCRETE
This catalogue conforms to the installation and application instructions according to the VDIBV-BS 6205 guidelines
Foto
Els
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uelle
Pho
toca
se
Foto
cor
esin
ce
Que
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hoto
case
VDIBV-BSVDIBV-BS62056205
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Introduct ion
Certified quality from HALFEN ndash Connect to the safe side
HALFEN = dependable
bull high ductility ndash high performance even in extreme situations
bull increased dependable cold-toughness ndash same characteristics irrespective of environmental conditions
bull quality control ndash safety in application
Specially tempered steel guarantees high elastic and plastic properties The required unique steel composition to achieve product characteristics are specified by HALFEN Numerous tests and many years of experience guaran-tee best possible results and highest confidence in all applications
The special composition of the steel ensures constant identical characteris-tics (temperature independent)
Steel used by HALFEN exceeds the requirements of DIN EN 10025
By specifying products and material continual raw material product monitoring and testing by renown independant bodies and universities our customers are assured that the quality and properties of all HALFEN Anchors remain consistent
HALFEN Anchors meet the requirements of the European machine guideline (MD) 200642EC The required steel load capacity for transport systems is defined in these guidelines
To also ensure safe use of transport anchor systems with the required resistance values for cast-in anchors HALFEN Transport anchor and trans-port anchor systems also meet the requirements of VDIBV-BS regulation 6205
To confirm conformity with MD 200642EC in conjunction with the VDIBV-BS 6205 all HALFEN Trans-port anchor systems are CE marked
This catalogue is an installation and application instruction as defined in VDIBV-BS 6205
HALFEN ensures a constant high stand- ard of safety for its transport anchors and systems by complying with the requirements set in these regulations
The regulation titled ldquoTransport an-chor and Transport anchor systems for precast concrete elementsldquo represents up-to-date technological knowledge in this field
To guarantee a high level of safety all HALFEN Anchors and anchor systems are subjected to regular self- and third-party quality control The quality control system is based on the quality and test requirements stipulated by the RAL association for anchoring and reinforcement technology
By applying the CE mark in combina-tion with the RAL mark we guarantee continuous high quality and maximal safety for your company your emplo-yees and for your customers
Compliance with these stringent test and monitoring requirements is confir-med with the RAL mark
3
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of different formatprecast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13ndash250 13ndash150 50ndash150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use withlow-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13ndash75 13ndash75 13ndash100
HD Lifting devices
HD Lifting link6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements withcast-in HD Transport anchors
for lifting precast elements withcast-in HD Transport anchors
for lifting precast elements withcast-in HD Anchors Especially sui-table for diagonal and shear loadsand for tilting and pitching
the HD Adapter allows the HDAnchor range to be used with theDEHA Universal head lifting link(spherical head anchor system)
Load class 13ndash150 13ndash150 13ndash250 13ndash150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 14-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Contents
Information
- System overview 4ndash5 - Scope of delivery 6ndash7 - Lifting devices Notes on use 8 - Installation and application 9ndash16 - Calculation 14 - Installation 17ndash18
HD Anchor types
- HD Anchor 19ndash23 - HD Short anchor 24 - HD Rod anchor 25ndash29 - HD Plate anchor 30ndash31 - HD Standard anchor with hole 32
Accessories
- Nailing plates Magnetic plates 33ndash34 - Accessories 34ndash36
HD Lifting devices
- General information 37 - HD Lifting link 37 - 6367 Rotary head lifting clutch 38ndash39 - HD Perfect lifting head 40 - HD Adapter 41 - Supplement for the HD Adapter 42
Appendix
- Installation 42 - Further HALFEN-Products 43 - Contact 44
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of diff erent format precast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13 ndash 250 13 ndash 150 50 ndash 150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use with low-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13 ndash 75 13 ndash 75 13 ndash 100
HD Lifting devices
HD Lifting link 6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Anchors Especially sui-table for diagonal and shear loads and for tilting and pitching
the HD Adapter allows the HD Anchor range to be used with theDEHA Universal head lifting link (spherical head anchor system)
Load class 13 ndash 150 13 ndash 150 13 ndash 250 13 ndash 150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
5
DEHA HD Anchor accessories
HD Nailing plate plastic HD Nailing plate steel HD Nailing plate steel core + magnet
6358 6369 6365
Material plastic steel steel
Applicationto secure the HD Anchor to formwork when using the HD link (6362)
the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
Thread sizes MRd 12 ndash 52
Combi nailing plate steel core + replacement ring
Combi nailing plate steel core + replacement ring
Optional for the HD Adapter 6366 HD Identification cap
6510 6520 6368 6363
Material Ring plastic Thread steel
Ring plastic Thread steel steel plastic
Application
to secure the HD Anchor to formwork when using the HD link (6362) the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
to secure the HD Anchor to formwork when using the HD lifting link (6362) the rotary head link (6367) and the HD Perfect head (6377)
is screwed onto the adapter 6366 makes it possible to use the combi nailing plate (6520) and the adap-ter (6366) with the universal head clutch (6102)
the identifi cation cap provides information on the installed HD Anchor The clip can also be used to secure potentially required reinforcement
Thread sizes MRd 12 ndash 64 12 ndash 52 load class 13 ndash 150
Sealing caps Sealing cap Rubber mould Retaining bolt S1
6359 6315 6513 6329 TPA-S1
Material plastic plastic rubber steel
Application
used to seal and protect threads against dirt and other impurities
used to seal and protect the anchor against dirt and other impurities Especially for decorative concrete Suitable for (6358) (6369) (6365) (6510)
mould for making 10 mm thick concrete recess caps
used to secure the steel nailing plate to the formwork
Thread sizes MRd 12 ndash 52 12 ndash 24 all load classes all load classes
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
6
HD Anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-130 00001
25 6360-25-140 00040
25 6360-25-200 00002
40 6360-40-258 00003
50 6360-50-325 00004
75 6360-75-400 00005
100 6360-100-475 00006
125 6360-125-550 00007
150 6360-150-575 00008
250 6360-250-630 00041
Sock
et s
tain
less
ste
el A
4
13 6360-13-130 A4 00009
25 6360-25-200 A4 00010
40 6360-40-258 A4 00011
50 6360-50-325 A4 00012
75 6360-75-400 A4 00013
100 6360-100-475 A4 00014
125 6360-125-550 A4 00015
150 6360-150-575 A4 00016
HD Rod anchor
Load class
Article number
Order no0740140-
Sock
et z
inc-
plat
ed
13 6361-13-300 00001
25 6361-25-400 00002
40 6361-40-480 00003
50 6361-50-540 00004
75 6361-75-700 00005
100 6361-100-800 00006
125 6361-125-920 00007
150 6361-150-1100 00008
Sock
et s
tain
less
ste
el A
413 6361-13-300 A4 00009
25 6361-25-400 A4 00010
40 6361-40-480 A4 00011
50 6361-50-540 A4 00012
75 6361-75-700 A4 00013
100 6361-100-800 A4 00014
125 6361-125-920 A4 00015
150 6361-150-1100 A4 00016
HD Rod anchor offset
Load class
Article number
Order no0740220-
Sock
et z
inc-
plat
ed
50 6361G-50-540 00001
75 6361G-75-700 00002
100 6361G-100-800 00003
125 6361G-125-920 00004
150 6361G-150-1100 00005
HD Plain anchor
Load class
Article number
Order no0740190-
zinc
-pla
ted
13 6376-13 00001
25 6376-25 00002
40 6376-40 00003
50 6376-50 00004
75 6376-75 00005
100 6376-100 00006
Sock
et s
tain
less
ste
el A
4
13 6376-13 A4 00007
25 6376-25 A4 00008
40 6376-40 A4 00009
50 6376-50 A4 00010
75 6376-75 A4 00011
100 6376-100 A4 00012
HD Short anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-070 00017
25 6360-25-090 00018
40 6360-40-125 00019
50 6360-50-140 00020
75 6360-75-185 00038
Sock
etst
ainl
ess
stee
l A4
13 6360-13-070 A4 00021
25 6360-25-090 A4 00022
40 6360-40-125 A4 00023
50 6360-50-140 A4 00024
75 6360-75-185 A4 00039
HD Plate anchor
Loadclass
Article number
Order no0740180-
zinc
-pla
ted
13 6370-13 00001
25 6370-25 00002
40 6370-40 00003
50 6370-50 00004
75 6370-75 00005
Sain
less
ste
el A
4 13 6370-13 A4 00006
25 6370-25 A4 00007
40 6370-40 A4 00008
50 6370-50 A4 00009
75 6370-75 A4 00010
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Anchors
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
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HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
Foto
Els
abe
Q
uelle
Pho
toca
se
Foto
cor
esin
ce
Que
lle P
hoto
case
VDIBV-BSVDIBV-BS62056205
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Introduct ion
Certified quality from HALFEN ndash Connect to the safe side
HALFEN = dependable
bull high ductility ndash high performance even in extreme situations
bull increased dependable cold-toughness ndash same characteristics irrespective of environmental conditions
bull quality control ndash safety in application
Specially tempered steel guarantees high elastic and plastic properties The required unique steel composition to achieve product characteristics are specified by HALFEN Numerous tests and many years of experience guaran-tee best possible results and highest confidence in all applications
The special composition of the steel ensures constant identical characteris-tics (temperature independent)
Steel used by HALFEN exceeds the requirements of DIN EN 10025
By specifying products and material continual raw material product monitoring and testing by renown independant bodies and universities our customers are assured that the quality and properties of all HALFEN Anchors remain consistent
HALFEN Anchors meet the requirements of the European machine guideline (MD) 200642EC The required steel load capacity for transport systems is defined in these guidelines
To also ensure safe use of transport anchor systems with the required resistance values for cast-in anchors HALFEN Transport anchor and trans-port anchor systems also meet the requirements of VDIBV-BS regulation 6205
To confirm conformity with MD 200642EC in conjunction with the VDIBV-BS 6205 all HALFEN Trans-port anchor systems are CE marked
This catalogue is an installation and application instruction as defined in VDIBV-BS 6205
HALFEN ensures a constant high stand- ard of safety for its transport anchors and systems by complying with the requirements set in these regulations
The regulation titled ldquoTransport an-chor and Transport anchor systems for precast concrete elementsldquo represents up-to-date technological knowledge in this field
To guarantee a high level of safety all HALFEN Anchors and anchor systems are subjected to regular self- and third-party quality control The quality control system is based on the quality and test requirements stipulated by the RAL association for anchoring and reinforcement technology
By applying the CE mark in combina-tion with the RAL mark we guarantee continuous high quality and maximal safety for your company your emplo-yees and for your customers
Compliance with these stringent test and monitoring requirements is confir-med with the RAL mark
3
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of different formatprecast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13ndash250 13ndash150 50ndash150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use withlow-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13ndash75 13ndash75 13ndash100
HD Lifting devices
HD Lifting link6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements withcast-in HD Transport anchors
for lifting precast elements withcast-in HD Transport anchors
for lifting precast elements withcast-in HD Anchors Especially sui-table for diagonal and shear loadsand for tilting and pitching
the HD Adapter allows the HDAnchor range to be used with theDEHA Universal head lifting link(spherical head anchor system)
Load class 13ndash150 13ndash150 13ndash250 13ndash150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 14-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Contents
Information
- System overview 4ndash5 - Scope of delivery 6ndash7 - Lifting devices Notes on use 8 - Installation and application 9ndash16 - Calculation 14 - Installation 17ndash18
HD Anchor types
- HD Anchor 19ndash23 - HD Short anchor 24 - HD Rod anchor 25ndash29 - HD Plate anchor 30ndash31 - HD Standard anchor with hole 32
Accessories
- Nailing plates Magnetic plates 33ndash34 - Accessories 34ndash36
HD Lifting devices
- General information 37 - HD Lifting link 37 - 6367 Rotary head lifting clutch 38ndash39 - HD Perfect lifting head 40 - HD Adapter 41 - Supplement for the HD Adapter 42
Appendix
- Installation 42 - Further HALFEN-Products 43 - Contact 44
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of diff erent format precast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13 ndash 250 13 ndash 150 50 ndash 150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use with low-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13 ndash 75 13 ndash 75 13 ndash 100
HD Lifting devices
HD Lifting link 6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Anchors Especially sui-table for diagonal and shear loads and for tilting and pitching
the HD Adapter allows the HD Anchor range to be used with theDEHA Universal head lifting link (spherical head anchor system)
Load class 13 ndash 150 13 ndash 150 13 ndash 250 13 ndash 150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
5
DEHA HD Anchor accessories
HD Nailing plate plastic HD Nailing plate steel HD Nailing plate steel core + magnet
6358 6369 6365
Material plastic steel steel
Applicationto secure the HD Anchor to formwork when using the HD link (6362)
the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
Thread sizes MRd 12 ndash 52
Combi nailing plate steel core + replacement ring
Combi nailing plate steel core + replacement ring
Optional for the HD Adapter 6366 HD Identification cap
6510 6520 6368 6363
Material Ring plastic Thread steel
Ring plastic Thread steel steel plastic
Application
to secure the HD Anchor to formwork when using the HD link (6362) the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
to secure the HD Anchor to formwork when using the HD lifting link (6362) the rotary head link (6367) and the HD Perfect head (6377)
is screwed onto the adapter 6366 makes it possible to use the combi nailing plate (6520) and the adap-ter (6366) with the universal head clutch (6102)
the identifi cation cap provides information on the installed HD Anchor The clip can also be used to secure potentially required reinforcement
Thread sizes MRd 12 ndash 64 12 ndash 52 load class 13 ndash 150
Sealing caps Sealing cap Rubber mould Retaining bolt S1
6359 6315 6513 6329 TPA-S1
Material plastic plastic rubber steel
Application
used to seal and protect threads against dirt and other impurities
used to seal and protect the anchor against dirt and other impurities Especially for decorative concrete Suitable for (6358) (6369) (6365) (6510)
mould for making 10 mm thick concrete recess caps
used to secure the steel nailing plate to the formwork
Thread sizes MRd 12 ndash 52 12 ndash 24 all load classes all load classes
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
6
HD Anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-130 00001
25 6360-25-140 00040
25 6360-25-200 00002
40 6360-40-258 00003
50 6360-50-325 00004
75 6360-75-400 00005
100 6360-100-475 00006
125 6360-125-550 00007
150 6360-150-575 00008
250 6360-250-630 00041
Sock
et s
tain
less
ste
el A
4
13 6360-13-130 A4 00009
25 6360-25-200 A4 00010
40 6360-40-258 A4 00011
50 6360-50-325 A4 00012
75 6360-75-400 A4 00013
100 6360-100-475 A4 00014
125 6360-125-550 A4 00015
150 6360-150-575 A4 00016
HD Rod anchor
Load class
Article number
Order no0740140-
Sock
et z
inc-
plat
ed
13 6361-13-300 00001
25 6361-25-400 00002
40 6361-40-480 00003
50 6361-50-540 00004
75 6361-75-700 00005
100 6361-100-800 00006
125 6361-125-920 00007
150 6361-150-1100 00008
Sock
et s
tain
less
ste
el A
413 6361-13-300 A4 00009
25 6361-25-400 A4 00010
40 6361-40-480 A4 00011
50 6361-50-540 A4 00012
75 6361-75-700 A4 00013
100 6361-100-800 A4 00014
125 6361-125-920 A4 00015
150 6361-150-1100 A4 00016
HD Rod anchor offset
Load class
Article number
Order no0740220-
Sock
et z
inc-
plat
ed
50 6361G-50-540 00001
75 6361G-75-700 00002
100 6361G-100-800 00003
125 6361G-125-920 00004
150 6361G-150-1100 00005
HD Plain anchor
Load class
Article number
Order no0740190-
zinc
-pla
ted
13 6376-13 00001
25 6376-25 00002
40 6376-40 00003
50 6376-50 00004
75 6376-75 00005
100 6376-100 00006
Sock
et s
tain
less
ste
el A
4
13 6376-13 A4 00007
25 6376-25 A4 00008
40 6376-40 A4 00009
50 6376-50 A4 00010
75 6376-75 A4 00011
100 6376-100 A4 00012
HD Short anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-070 00017
25 6360-25-090 00018
40 6360-40-125 00019
50 6360-50-140 00020
75 6360-75-185 00038
Sock
etst
ainl
ess
stee
l A4
13 6360-13-070 A4 00021
25 6360-25-090 A4 00022
40 6360-40-125 A4 00023
50 6360-50-140 A4 00024
75 6360-75-185 A4 00039
HD Plate anchor
Loadclass
Article number
Order no0740180-
zinc
-pla
ted
13 6370-13 00001
25 6370-25 00002
40 6370-40 00003
50 6370-50 00004
75 6370-75 00005
Sain
less
ste
el A
4 13 6370-13 A4 00006
25 6370-25 A4 00007
40 6370-40 A4 00008
50 6370-50 A4 00009
75 6370-75 A4 00010
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Anchors
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
3
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of different formatprecast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13ndash250 13ndash150 50ndash150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use withlow-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13ndash75 13ndash75 13ndash100
HD Lifting devices
HD Lifting link6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements withcast-in HD Transport anchors
for lifting precast elements withcast-in HD Transport anchors
for lifting precast elements withcast-in HD Anchors Especially sui-table for diagonal and shear loadsand for tilting and pitching
the HD Adapter allows the HDAnchor range to be used with theDEHA Universal head lifting link(spherical head anchor system)
Load class 13ndash150 13ndash150 13ndash250 13ndash150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 14-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Contents
Information
- System overview 4ndash5 - Scope of delivery 6ndash7 - Lifting devices Notes on use 8 - Installation and application 9ndash16 - Calculation 14 - Installation 17ndash18
HD Anchor types
- HD Anchor 19ndash23 - HD Short anchor 24 - HD Rod anchor 25ndash29 - HD Plate anchor 30ndash31 - HD Standard anchor with hole 32
Accessories
- Nailing plates Magnetic plates 33ndash34 - Accessories 34ndash36
HD Lifting devices
- General information 37 - HD Lifting link 37 - 6367 Rotary head lifting clutch 38ndash39 - HD Perfect lifting head 40 - HD Adapter 41 - Supplement for the HD Adapter 42
Appendix
- Installation 42 - Further HALFEN-Products 43 - Contact 44
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of diff erent format precast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13 ndash 250 13 ndash 150 50 ndash 150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use with low-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13 ndash 75 13 ndash 75 13 ndash 100
HD Lifting devices
HD Lifting link 6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Anchors Especially sui-table for diagonal and shear loads and for tilting and pitching
the HD Adapter allows the HD Anchor range to be used with theDEHA Universal head lifting link (spherical head anchor system)
Load class 13 ndash 150 13 ndash 150 13 ndash 250 13 ndash 150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
5
DEHA HD Anchor accessories
HD Nailing plate plastic HD Nailing plate steel HD Nailing plate steel core + magnet
6358 6369 6365
Material plastic steel steel
Applicationto secure the HD Anchor to formwork when using the HD link (6362)
the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
Thread sizes MRd 12 ndash 52
Combi nailing plate steel core + replacement ring
Combi nailing plate steel core + replacement ring
Optional for the HD Adapter 6366 HD Identification cap
6510 6520 6368 6363
Material Ring plastic Thread steel
Ring plastic Thread steel steel plastic
Application
to secure the HD Anchor to formwork when using the HD link (6362) the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
to secure the HD Anchor to formwork when using the HD lifting link (6362) the rotary head link (6367) and the HD Perfect head (6377)
is screwed onto the adapter 6366 makes it possible to use the combi nailing plate (6520) and the adap-ter (6366) with the universal head clutch (6102)
the identifi cation cap provides information on the installed HD Anchor The clip can also be used to secure potentially required reinforcement
Thread sizes MRd 12 ndash 64 12 ndash 52 load class 13 ndash 150
Sealing caps Sealing cap Rubber mould Retaining bolt S1
6359 6315 6513 6329 TPA-S1
Material plastic plastic rubber steel
Application
used to seal and protect threads against dirt and other impurities
used to seal and protect the anchor against dirt and other impurities Especially for decorative concrete Suitable for (6358) (6369) (6365) (6510)
mould for making 10 mm thick concrete recess caps
used to secure the steel nailing plate to the formwork
Thread sizes MRd 12 ndash 52 12 ndash 24 all load classes all load classes
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
6
HD Anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-130 00001
25 6360-25-140 00040
25 6360-25-200 00002
40 6360-40-258 00003
50 6360-50-325 00004
75 6360-75-400 00005
100 6360-100-475 00006
125 6360-125-550 00007
150 6360-150-575 00008
250 6360-250-630 00041
Sock
et s
tain
less
ste
el A
4
13 6360-13-130 A4 00009
25 6360-25-200 A4 00010
40 6360-40-258 A4 00011
50 6360-50-325 A4 00012
75 6360-75-400 A4 00013
100 6360-100-475 A4 00014
125 6360-125-550 A4 00015
150 6360-150-575 A4 00016
HD Rod anchor
Load class
Article number
Order no0740140-
Sock
et z
inc-
plat
ed
13 6361-13-300 00001
25 6361-25-400 00002
40 6361-40-480 00003
50 6361-50-540 00004
75 6361-75-700 00005
100 6361-100-800 00006
125 6361-125-920 00007
150 6361-150-1100 00008
Sock
et s
tain
less
ste
el A
413 6361-13-300 A4 00009
25 6361-25-400 A4 00010
40 6361-40-480 A4 00011
50 6361-50-540 A4 00012
75 6361-75-700 A4 00013
100 6361-100-800 A4 00014
125 6361-125-920 A4 00015
150 6361-150-1100 A4 00016
HD Rod anchor offset
Load class
Article number
Order no0740220-
Sock
et z
inc-
plat
ed
50 6361G-50-540 00001
75 6361G-75-700 00002
100 6361G-100-800 00003
125 6361G-125-920 00004
150 6361G-150-1100 00005
HD Plain anchor
Load class
Article number
Order no0740190-
zinc
-pla
ted
13 6376-13 00001
25 6376-25 00002
40 6376-40 00003
50 6376-50 00004
75 6376-75 00005
100 6376-100 00006
Sock
et s
tain
less
ste
el A
4
13 6376-13 A4 00007
25 6376-25 A4 00008
40 6376-40 A4 00009
50 6376-50 A4 00010
75 6376-75 A4 00011
100 6376-100 A4 00012
HD Short anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-070 00017
25 6360-25-090 00018
40 6360-40-125 00019
50 6360-50-140 00020
75 6360-75-185 00038
Sock
etst
ainl
ess
stee
l A4
13 6360-13-070 A4 00021
25 6360-25-090 A4 00022
40 6360-40-125 A4 00023
50 6360-50-140 A4 00024
75 6360-75-185 A4 00039
HD Plate anchor
Loadclass
Article number
Order no0740180-
zinc
-pla
ted
13 6370-13 00001
25 6370-25 00002
40 6370-40 00003
50 6370-50 00004
75 6370-75 00005
Sain
less
ste
el A
4 13 6370-13 A4 00006
25 6370-25 A4 00007
40 6370-40 A4 00008
50 6370-50 A4 00009
75 6370-75 A4 00010
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Anchors
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
4
HD Transport anchor
HD Anchor6360
HD Rod anchor6361
HD Rod anchoroffset
Application
for lifting a wide range of diff erent format precast concrete elements
for application in especially thin structural elements garage walls utility and modular structures
for application in sandwich elements is used with a compensating beam for transporting and installation
Load class 13 ndash 250 13 ndash 150 50 ndash 150
HD Short anchor6360
HD Plate anchor6370
HD Plain anchor with hole6376
Application
for transporting slab elements for example floor and roof slabs
for transporting large thin precast slabs elements that are lifted perpendicular to their main surface
for lifting thin precast walls or for use with low-strength concrete Load transmission in the concrete is with hanger reinforcement inserted through the anchor hole
Load class 13 ndash 75 13 ndash 75 13 ndash 100
HD Lifting devices
HD Lifting link 6362
HD Perfect lifting head6377
Rotary head clutch6367
HD Adapter 6366
Application
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Transport anchors
for lifting precast elements with cast-in HD Anchors Especially sui-table for diagonal and shear loads and for tilting and pitching
the HD Adapter allows the HD Anchor range to be used with theDEHA Universal head lifting link (spherical head anchor system)
Load class 13 ndash 150 13 ndash 150 13 ndash 250 13 ndash 150
C EH
ALFE
N
HD
25
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
5
DEHA HD Anchor accessories
HD Nailing plate plastic HD Nailing plate steel HD Nailing plate steel core + magnet
6358 6369 6365
Material plastic steel steel
Applicationto secure the HD Anchor to formwork when using the HD link (6362)
the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
Thread sizes MRd 12 ndash 52
Combi nailing plate steel core + replacement ring
Combi nailing plate steel core + replacement ring
Optional for the HD Adapter 6366 HD Identification cap
6510 6520 6368 6363
Material Ring plastic Thread steel
Ring plastic Thread steel steel plastic
Application
to secure the HD Anchor to formwork when using the HD link (6362) the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
to secure the HD Anchor to formwork when using the HD lifting link (6362) the rotary head link (6367) and the HD Perfect head (6377)
is screwed onto the adapter 6366 makes it possible to use the combi nailing plate (6520) and the adap-ter (6366) with the universal head clutch (6102)
the identifi cation cap provides information on the installed HD Anchor The clip can also be used to secure potentially required reinforcement
Thread sizes MRd 12 ndash 64 12 ndash 52 load class 13 ndash 150
Sealing caps Sealing cap Rubber mould Retaining bolt S1
6359 6315 6513 6329 TPA-S1
Material plastic plastic rubber steel
Application
used to seal and protect threads against dirt and other impurities
used to seal and protect the anchor against dirt and other impurities Especially for decorative concrete Suitable for (6358) (6369) (6365) (6510)
mould for making 10 mm thick concrete recess caps
used to secure the steel nailing plate to the formwork
Thread sizes MRd 12 ndash 52 12 ndash 24 all load classes all load classes
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
6
HD Anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-130 00001
25 6360-25-140 00040
25 6360-25-200 00002
40 6360-40-258 00003
50 6360-50-325 00004
75 6360-75-400 00005
100 6360-100-475 00006
125 6360-125-550 00007
150 6360-150-575 00008
250 6360-250-630 00041
Sock
et s
tain
less
ste
el A
4
13 6360-13-130 A4 00009
25 6360-25-200 A4 00010
40 6360-40-258 A4 00011
50 6360-50-325 A4 00012
75 6360-75-400 A4 00013
100 6360-100-475 A4 00014
125 6360-125-550 A4 00015
150 6360-150-575 A4 00016
HD Rod anchor
Load class
Article number
Order no0740140-
Sock
et z
inc-
plat
ed
13 6361-13-300 00001
25 6361-25-400 00002
40 6361-40-480 00003
50 6361-50-540 00004
75 6361-75-700 00005
100 6361-100-800 00006
125 6361-125-920 00007
150 6361-150-1100 00008
Sock
et s
tain
less
ste
el A
413 6361-13-300 A4 00009
25 6361-25-400 A4 00010
40 6361-40-480 A4 00011
50 6361-50-540 A4 00012
75 6361-75-700 A4 00013
100 6361-100-800 A4 00014
125 6361-125-920 A4 00015
150 6361-150-1100 A4 00016
HD Rod anchor offset
Load class
Article number
Order no0740220-
Sock
et z
inc-
plat
ed
50 6361G-50-540 00001
75 6361G-75-700 00002
100 6361G-100-800 00003
125 6361G-125-920 00004
150 6361G-150-1100 00005
HD Plain anchor
Load class
Article number
Order no0740190-
zinc
-pla
ted
13 6376-13 00001
25 6376-25 00002
40 6376-40 00003
50 6376-50 00004
75 6376-75 00005
100 6376-100 00006
Sock
et s
tain
less
ste
el A
4
13 6376-13 A4 00007
25 6376-25 A4 00008
40 6376-40 A4 00009
50 6376-50 A4 00010
75 6376-75 A4 00011
100 6376-100 A4 00012
HD Short anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-070 00017
25 6360-25-090 00018
40 6360-40-125 00019
50 6360-50-140 00020
75 6360-75-185 00038
Sock
etst
ainl
ess
stee
l A4
13 6360-13-070 A4 00021
25 6360-25-090 A4 00022
40 6360-40-125 A4 00023
50 6360-50-140 A4 00024
75 6360-75-185 A4 00039
HD Plate anchor
Loadclass
Article number
Order no0740180-
zinc
-pla
ted
13 6370-13 00001
25 6370-25 00002
40 6370-40 00003
50 6370-50 00004
75 6370-75 00005
Sain
less
ste
el A
4 13 6370-13 A4 00006
25 6370-25 A4 00007
40 6370-40 A4 00008
50 6370-50 A4 00009
75 6370-75 A4 00010
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Anchors
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
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Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
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Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
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Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
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Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
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Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
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Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
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Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
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Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
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HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
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Fax +44 - 1582 - 47 03 04
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Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
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Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
5
DEHA HD Anchor accessories
HD Nailing plate plastic HD Nailing plate steel HD Nailing plate steel core + magnet
6358 6369 6365
Material plastic steel steel
Applicationto secure the HD Anchor to formwork when using the HD link (6362)
the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
Thread sizes MRd 12 ndash 52
Combi nailing plate steel core + replacement ring
Combi nailing plate steel core + replacement ring
Optional for the HD Adapter 6366 HD Identification cap
6510 6520 6368 6363
Material Ring plastic Thread steel
Ring plastic Thread steel steel plastic
Application
to secure the HD Anchor to formwork when using the HD link (6362) the rotary head link (6367) the HD Perfect head (6377) and the adapter (6366) for the universal head clutch (6102)
to secure the HD Anchor to formwork when using the HD lifting link (6362) the rotary head link (6367) and the HD Perfect head (6377)
is screwed onto the adapter 6366 makes it possible to use the combi nailing plate (6520) and the adap-ter (6366) with the universal head clutch (6102)
the identifi cation cap provides information on the installed HD Anchor The clip can also be used to secure potentially required reinforcement
Thread sizes MRd 12 ndash 64 12 ndash 52 load class 13 ndash 150
Sealing caps Sealing cap Rubber mould Retaining bolt S1
6359 6315 6513 6329 TPA-S1
Material plastic plastic rubber steel
Application
used to seal and protect threads against dirt and other impurities
used to seal and protect the anchor against dirt and other impurities Especially for decorative concrete Suitable for (6358) (6369) (6365) (6510)
mould for making 10 mm thick concrete recess caps
used to secure the steel nailing plate to the formwork
Thread sizes MRd 12 ndash 52 12 ndash 24 all load classes all load classes
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
System Overv iew
6
HD Anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-130 00001
25 6360-25-140 00040
25 6360-25-200 00002
40 6360-40-258 00003
50 6360-50-325 00004
75 6360-75-400 00005
100 6360-100-475 00006
125 6360-125-550 00007
150 6360-150-575 00008
250 6360-250-630 00041
Sock
et s
tain
less
ste
el A
4
13 6360-13-130 A4 00009
25 6360-25-200 A4 00010
40 6360-40-258 A4 00011
50 6360-50-325 A4 00012
75 6360-75-400 A4 00013
100 6360-100-475 A4 00014
125 6360-125-550 A4 00015
150 6360-150-575 A4 00016
HD Rod anchor
Load class
Article number
Order no0740140-
Sock
et z
inc-
plat
ed
13 6361-13-300 00001
25 6361-25-400 00002
40 6361-40-480 00003
50 6361-50-540 00004
75 6361-75-700 00005
100 6361-100-800 00006
125 6361-125-920 00007
150 6361-150-1100 00008
Sock
et s
tain
less
ste
el A
413 6361-13-300 A4 00009
25 6361-25-400 A4 00010
40 6361-40-480 A4 00011
50 6361-50-540 A4 00012
75 6361-75-700 A4 00013
100 6361-100-800 A4 00014
125 6361-125-920 A4 00015
150 6361-150-1100 A4 00016
HD Rod anchor offset
Load class
Article number
Order no0740220-
Sock
et z
inc-
plat
ed
50 6361G-50-540 00001
75 6361G-75-700 00002
100 6361G-100-800 00003
125 6361G-125-920 00004
150 6361G-150-1100 00005
HD Plain anchor
Load class
Article number
Order no0740190-
zinc
-pla
ted
13 6376-13 00001
25 6376-25 00002
40 6376-40 00003
50 6376-50 00004
75 6376-75 00005
100 6376-100 00006
Sock
et s
tain
less
ste
el A
4
13 6376-13 A4 00007
25 6376-25 A4 00008
40 6376-40 A4 00009
50 6376-50 A4 00010
75 6376-75 A4 00011
100 6376-100 A4 00012
HD Short anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-070 00017
25 6360-25-090 00018
40 6360-40-125 00019
50 6360-50-140 00020
75 6360-75-185 00038
Sock
etst
ainl
ess
stee
l A4
13 6360-13-070 A4 00021
25 6360-25-090 A4 00022
40 6360-40-125 A4 00023
50 6360-50-140 A4 00024
75 6360-75-185 A4 00039
HD Plate anchor
Loadclass
Article number
Order no0740180-
zinc
-pla
ted
13 6370-13 00001
25 6370-25 00002
40 6370-40 00003
50 6370-50 00004
75 6370-75 00005
Sain
less
ste
el A
4 13 6370-13 A4 00006
25 6370-25 A4 00007
40 6370-40 A4 00008
50 6370-50 A4 00009
75 6370-75 A4 00010
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Anchors
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
6
HD Anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-130 00001
25 6360-25-140 00040
25 6360-25-200 00002
40 6360-40-258 00003
50 6360-50-325 00004
75 6360-75-400 00005
100 6360-100-475 00006
125 6360-125-550 00007
150 6360-150-575 00008
250 6360-250-630 00041
Sock
et s
tain
less
ste
el A
4
13 6360-13-130 A4 00009
25 6360-25-200 A4 00010
40 6360-40-258 A4 00011
50 6360-50-325 A4 00012
75 6360-75-400 A4 00013
100 6360-100-475 A4 00014
125 6360-125-550 A4 00015
150 6360-150-575 A4 00016
HD Rod anchor
Load class
Article number
Order no0740140-
Sock
et z
inc-
plat
ed
13 6361-13-300 00001
25 6361-25-400 00002
40 6361-40-480 00003
50 6361-50-540 00004
75 6361-75-700 00005
100 6361-100-800 00006
125 6361-125-920 00007
150 6361-150-1100 00008
Sock
et s
tain
less
ste
el A
413 6361-13-300 A4 00009
25 6361-25-400 A4 00010
40 6361-40-480 A4 00011
50 6361-50-540 A4 00012
75 6361-75-700 A4 00013
100 6361-100-800 A4 00014
125 6361-125-920 A4 00015
150 6361-150-1100 A4 00016
HD Rod anchor offset
Load class
Article number
Order no0740220-
Sock
et z
inc-
plat
ed
50 6361G-50-540 00001
75 6361G-75-700 00002
100 6361G-100-800 00003
125 6361G-125-920 00004
150 6361G-150-1100 00005
HD Plain anchor
Load class
Article number
Order no0740190-
zinc
-pla
ted
13 6376-13 00001
25 6376-25 00002
40 6376-40 00003
50 6376-50 00004
75 6376-75 00005
100 6376-100 00006
Sock
et s
tain
less
ste
el A
4
13 6376-13 A4 00007
25 6376-25 A4 00008
40 6376-40 A4 00009
50 6376-50 A4 00010
75 6376-75 A4 00011
100 6376-100 A4 00012
HD Short anchor
Load class
Article number
Order no0740130-
Sock
et z
inc-
plat
ed
13 6360-13-070 00017
25 6360-25-090 00018
40 6360-40-125 00019
50 6360-50-140 00020
75 6360-75-185 00038
Sock
etst
ainl
ess
stee
l A4
13 6360-13-070 A4 00021
25 6360-25-090 A4 00022
40 6360-40-125 A4 00023
50 6360-50-140 A4 00024
75 6360-75-185 A4 00039
HD Plate anchor
Loadclass
Article number
Order no0740180-
zinc
-pla
ted
13 6370-13 00001
25 6370-25 00002
40 6370-40 00003
50 6370-50 00004
75 6370-75 00005
Sain
less
ste
el A
4 13 6370-13 A4 00006
25 6370-25 A4 00007
40 6370-40 A4 00008
50 6370-50 A4 00009
75 6370-75 A4 00010
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Anchors
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
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HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
7
HD Anchor accessories
Load-class
Sealing cap Sealing cap Sealing cap HD Assembly pin Flat seal rubber Tool for steel nailing plate
Articlenumber
Order no0741280-
Articlenumber
Order no0741120-
Articlenumber
Order no0741130
Articlenumber
Order no0741300-
Articlenumber
Order no0741330-
Article number
Order no0741350-
13 6313-12 00001 6359-12 00001 6315-12 00001
6330-Rd12-30 00001
6334-Rd-12-16 00001 6337-
Rd-12-16 0000125 6313-16 00002 6359-16 00003 6315-16 00003
40 6313-20 00003 6359-20 00005 6315-20 00005 6334-Rd-20-24 00002
6337-Rd-20-52 00002
50 6313-24 00004 6359-24 00006 6315-24 00006
75 - - 6359-30 00007 6315-30 00007 6334-Rd-30-36 00003
100 - - 6359-36 00008 6315-36 00008 - -
125 - - 6359-42 00009 6315-42 00009 - -- -
150 - - 6359-52 00010 6315-52 00010 - -
HD Anchor accessories
Load-class
Plastic nailing plate Identification cap plastic
HD Nailing plate steel
HD Nailing plate magnetic
HD Nailing plate steel with thread-reduction
pre-assembled
Articlenumber
Order no0741040-
Articlenumber
Order no0741170-
Articlenumber
Order no0741190-
Articlenumber
Order no0741180-
Articlenumber
Order no0741190-
13 6358-12 00001 6363-12 00001 6369-12 00001 6365-12 00001 - -
25 6358-16 00003 6363-16 00002 6369-16 00002 6365-16 00002 6369-16 00102
40 6358-20 00005 6363-20 00003 6369-20 00003 6365-20 00003 6369-20 00103
50 6358-24 00006 6363-24 00004 6369-24 00004 6365-24 00004 6369-24 00104
75 6358-30 00007 6363-30 00005 6369-30 00005 6365-30 00005 6369-30 00105
100 6358-36 00008 6363-36 00006 6369-36 00006 6365-36 00006 - -
125 6358-42 00009 6363-42 00007 6369-42 00007 6365-42 00007 - -
150 6358-52 00010 6363-52 00008 6369-52 00008 6365-52 00008 - -
HD Anchor accessories
Load-class
Nailing platesteel core
Replacement ring for 6510
Nailing plate steel core
Replacement ring for 6520
Retaining bolt Mould for recess fillers
Articlenumber
Order no0741080-
Articlenumber
Order no0741090-
Articlenumber
Order no0741210-
Articlenumber
Order no0741230-
Articlenumber
Order no0073060-
Article number
Order no0741290-
13 6510-12 00101 6512-12 00001 6520-12 00101 6522-12 00001 S1-08 000016329-12-16 00001
25 6510-16 00103 6512-16 00003 6520-16 00103 6522-16 00003
S1-12 00002
40 6510-20 00105 6512-20 00005 6520-20 00105 6522-22 000056329-18-24 00002
50 6510-24 00106 6512-24 00006 6520-24 00106 6522-24 00006
75 6510-30 00107 6512-30 00007 6520-30 00107 6522-30 000076329-30-36 00003
100 6510-36 00108 6512-36 00008 6520-36 00108 6522-36 00008
125 6510-42 00109 6512-42 00009 6520-42 00109 6522-42 00009S1-16 00003 6329-42-52 00004
150 6510-52 00110 6512-52 00010 6520-52 00110 6522-52 00010
250 6510-64 00111 6512-64 00011
see also page 5 for more detailed information refer to the ldquoHA Technical product informationrdquo
h =10 mm h =10 mm h =20 mm h =20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Select ion Chart mdash Accessor ies and L i f t ing L inks
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
8
Colour Load class Thread MRd
red 13 12
light grey 25 16
green 40 20
blue 50 24
violet 75 30
orange 100 36
brown 125 42
black 150 52
green 250 64
Lifting links
Load-class
HD Link HD Perfect head HD Rotary head link HD Adapter Adapter Universal head clutch
Article number
Order no0742130-
Articlenumber
Order no0742170-
Articlenumber
Order no0742230-
Articlenumber
Order no0742140-
Articlenumber
Order no0742150-
Articlenumber
Order no0738010-
13 6362-12 00001 6377-12 00001 6367-12 00001 6366-12 00001 6368-12 00001 6102-1013 00001
25 6362-16 00002 6377-16 00002 6367-16 00002 6366-16 00002 6368-16 00002 6102-1525 00002
40 6362-20 00003 6377-20 00003 6367-20 00003 6366-20 00003 6368-20 000036102-3050 00003
50 6362-24 00004 6377-24 00004 6367-24 00004 6366-24 00004 6368-24 00004
75 6362-30 00005 6377-30 00005 6367-30 00005 6366-30 00005 6368-30 000056102-610 00004
100 6362-36 00006 6377-35 00006 6367-35 00006 6366-35 00006 6368-35 00006
125 6362-42 00007 6377-42 00007 6367-42 00007 6366-42 00007 6368-42 000076102-1220 00005
150 6362-52 00008 6377-52 00008 6367-52 00008 6366-52 00008 6368-52 00008
250 6367-64 00009
C EH
ALFE
N
HD
25
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Preparation and installing to the formwork
Fix the nailing plate to the formwork (the steel nailing plate is held in place with a retaining bolt)
Press the identification cap on to the sleeve The sleeve protection is in place on delivery
Turn the identification cap to the required position (depends on the position of subsequent reinforcement)
Steel nailing plates The sleeve protection cap is turned inwards while screwing the assembly onto the steel nailing plate (see cut-away below)
Steel nailing plate Use a retaining screw to fix the HD Anchor and the nailing plate to the formwork
The HD Anchor can now be screwed to the nailing plate (see cut-away detail below)
Colour codes load classes
The listed load classes only apply for the HD Transport anchor system The colour codes for the DEHA Socket anchor system can be found in the current technical product information ldquoDEHA Socket anchorsldquo
L i f t ing L inks and Clutches mdash Appl icat ion Notes
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
9
Safety against failure
Steel failure of anchors = 30
Concrete failure = 25
Breakage of lifting link = 40
C E
HA
LFE
N
HD
P X
XX
X
2550
24
11
6360
-50
HD 24
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Incorrectly cast or damaged transport anchors for example damage caused by corrosion visible deformation etc must not be used for lifting
The installation and application instruc- tions must be kept readily available in the precast plant and on the construc-tion site The plant or site manager must ensure that the operator has read and understood the installation and application instructions for this system
Safety
Stainless steel transport anchor
Corrosion protection
Damaged anchors
Repeated use of a transport anchor is not permitted Multiple lifting within one transport-chain from production to final installation of an element is not regarded as repeated use and is therefore allowed Transport anchors for permanent use in crane ballast etc must be made of stainless steel in accordance with the approval regulation for stainless steel approval no Z-303-6
If the anchors are regularly exposed to frost and de-icing salt then the shaft must also be ordered in stainless steel
For safety reasons the installation and application instructions for DEHA Lifting systems must always be available at the place of use
Identification
All DEHA Lifting and hoisting equip-ment are clearly and visibly marked According to (VDIBV-BS Regulations) ldquosafety regulation for lifting anchors and systemsldquo identification marking of all lifting elements must remain clearly visible even after installation
on theidentification cap
on the sleeve
on the load label on the clutch
Identification
Article number example 6360 Load class example 50HD = Anchor type Thread Rd example 24 Colour code for load class
example blue for 50 Manufacturer DEHA CE-certification
Safety regulations
The transport anchor system consists of the permanently cast-in transport anchor and the temporarily connected lifting equipmentThe basic principles for dimensioning and application of transport anchors can be found in the VDIBV-BS 6205 guidelines The methods in the guide-lines represent current technology
The regulations require the following safety factors
A safety factor of = 21 can be assumed for transport anchors installed in a continuous supervised factory environment
All transport anchors and systems are quality controlled in accordance with DIN EN ISO 9001 and in accordance with the Quality Assurance and Test Specifications of the German certifier bdquoRAL Guumltegemeinschaft Verankerungs- und Bewehrungstechnik eVldquo(RAL Quality association for anchorage and reinforcement technology)
Quality control
Sealant to prevent corrosion when using the stainless steel sleeve
Type Thread type (RdM)Thread size Year of manufacture CE-identification Load class
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
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HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
10 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
The HD Transport anchor system should only be installed when the following technical specifications and requirements have been met
bull load capacitybull edge distancebull concrete grade strengthbull load directionbull additional reinforcement
Criteria for anchor selection Number of anchors Load capacity
Installation and application
Abbreviations
FZ = tension force on the anchor [kN]
FG = element weight [kN](according to DIN 1055-1 (062002) specific weight of = 25 kNm3)
Af = contact surface between the concrete and formwork [m2]
n = number of load-bearing anchors
As a rule the tension-force Z in the anchor is calculated using the following formulae
Load case removing the formworkFZ = FG times z times n orFZ = (FG + qadh times Af) times z n
Load case transportFZ = FG times z times dyn n
Calculating the tension load
z = spread angle factor
= formwork adhesion factor
dyn = dynamic factor
qadh = base value for formwork adhesion
Fadh = effective load caused by formwork adhesion [kN]
Maximum load capacities edge distances and installation values can be found in the respective tables Irrespective of the selected anchor-type (selected according to the load acting on the anchor) the following factors must be taken into account for calculation
bull weight of the precast elementbull number of anchorsbull anchor layoutbull number of load-bearing anchorsbull spread angle in the hoistbull anchor diagonal load propertiesbull dynamic loadsbull adhesion to the formwork
Ensure sufficient pitching reinforcement if slabs are cast in the horizontal and subsequently lifted upright without a tilting-table
The load capacity of the anchor depends onbull concrete compression strength fci at
time of lift (cube-test 15 times 15 times 15 cm)bull anchorage length of the anchorbull edge and axial anchor-spacing bull load directionbull reinforcement layout
The number of anchors determines the type of hoist that needs to be used A hoist with more than two cables is statically indeterminate if the anchors are aligned along a single axis Hoists with more than three cables are deemed statically indeterminate if measures are not taken to ensure the load is distributed amongst all anchors (for example with a spreader beam)
Insta l la t ion and Appl icat ion
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
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Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
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Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
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Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
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Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
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Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
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Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
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Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
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Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
11
Spread angle factor
Cable angle Spread angle Factor
z
0deg - 100
75deg 150deg 101
150deg 300deg 104
225deg 450deg 108
300deg 600deg 116
375deg 750deg 126
450deg 900deg 141
525deg 1050deg 164
600deg 1200deg 200
FGT
FZa FZb
FG
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
bull Spread angle
Load on the anchor mdash dead-weight
F Za = F G times b ( a + b )
F Zb = F G times a ( a + b )
Dead-weight of the element Volume times specific weight of the concrete
Dynamic-factors dyn
Lifting situation
Factorsdyn
Stationary craneSwing-boom craneRail crane
13
Lifting and moving on level terrain 25
Lifting and moving on uneven terrain ge 40
If other values from reliable tests or through proven experience are available for dyn then these may be used for calculation
bull Dynamic loads
The effect of dynamic loading depends mainly on the lifting equipment between the crane and the load lifting head
Cables made of steel or synthetic fibre have a damping effect With increasing cable length the damping effect is increased
bull Non-symmetrical anchor layout
The load in each anchor is calculated using bar statics if the anchors are not installed symmetrically to the centre of gravity
Uneven loading of the anchor caused by non-symmetrical installed anchors in respect to the loadrsquos centre of gravity
Short chains have an unfavourable effect The forces acting on the lifting anchor are calculated taking the dynamic factor dyn into account
For other transport and lifting situations the coefficient dyn is defined through reliable tests or proven experience
The centre of gravity of the load will always stabilise verticality under the crane hook Load distribution in non-symmetrical installed anchors when using a spreader beam is calculated as follows
Increase factors
Insta l la t ion and Appl icat ion
30deg=
45deg
60deg
90degβ
F
FZ
= 0
5
FZ
= 0
5 = 0
52
= 0
54
=054
= 0
58
= 058
= 07
= 07
= 10
= 10
= 052
FGT
120deg
not allowed
G
GG
G
G
GG
G
GG
G
G
G
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
12
Adhesion to the formwork
Lubricated steel formwork qadh ge 1 kNm2
Varnished timber formwork qadh ge 2 kNm2
Untreated formwork qadh ge 3 kNm2
Increased adhesion to the formwork
- panel = 2
Ribbed panel = 3
Waffled panel = 4
A
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Fadh = qadh times Af
Surface of the cast slab attached to the formwork before lifting
Loads on the anchor ndash formwork adhesion
spreader beam
Substantial load increase can also be encountered when components are lifted parallel or near parallel to parts of the formwork This applies to ribbed slabs and coffered ceiling slabs and can also apply to vertically cast columns and slabs
Adhesion to the formwork should be minimised before lifting by removing as many parts of the formwork as possible
Use a wedge to carefully prise difficult to remove formwork from hardened concrete
Adhesion
Depending on the material used for the formwork the adhesion between the formwork and concrete can vary
The following table can be used as a reference
The adhesion value (Fadh) for the form-work is calculated with the following equation
Increased adhesion must be assummed for - panel and coffered ceilings slabs
A multiple of the dead weight is used to simplify calculation
bull Adhesion forces bull Increased adhesion bull Striking the formwork
Note To avoid precast elements hanging at a slant when being moved the hook in the spreader beam should be directly above the centre of gravity If lifting elements without a spreader beam then the transport anchors should be installed symmetrically to the centre of gravity
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
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Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
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Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
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Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
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Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
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Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
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Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
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Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
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Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
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Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
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Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
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Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
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Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
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Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
13
ge ez2
ge ez2
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
ge ez2
ge ez2
ge ez
ge ez
ge ez
2x er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Design Cons iderat ions
Tensile loads at the anchors
Axial load β 0deg to 10deg
The shear reinforcement can be omitted when using a tilting table and a load angle of lt 15deg
Tilting α 90degDiagonal load β 10deg to 60deg
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
Not recommended
for angles gt 45deg
pulleys
Static systems
Positioning of anchors in walls
α
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
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HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
14
120deg
FZ
FZ
FZFtotal
FZ
FZ
Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZFZ
FZ
FZ Ftotal
FZ
FZ
FZ
FZ
Ftotal
FZ
FZ
Ftotal
FGT FGT FGT
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Calculation mdash Static systems
A perfect static weight distribution canbe achieved using a spreader-beam which avoids diagonal load
In general a beam with more than two suspension points or a panel with more than three suspension points is classed as a statically indeterminate system even if the anchors are arranged symmetrically to the load centre Because of unavoidable tolerances in suspension systems and in the position of anchors it should never be assumed that a load is distributed equally among all anchors
Using three anchors ensure a static determinate system
With four independent cable runs or two single diagonal cables only two anchors can be assumed to be load-bearing
The system with compensating rig makes it possible to distribute the load evenly over 4 anchors
A perfect static weight distribution is achieved by using a spreader-beam and two symmetrical pairs of anchors
As the anchors are arranged asym-metricaly only two anchors can be assumed to be load-bearing
Assumed number of load-bearing anchors n = 3
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Anchor layout in slabs
Using tolerance-compensating suspension systems allow exact load distribution (eg articulated lifting beam combinations multiple slings with compensating rig etc) This type of system should only be used by experienced personnel also bear in mind that this system must be used both in the precast factory and on site
If in doubt assume only two anchors are load-bearing (BGR 500 Ch 28 Point 353) The use of two anchors is recommended for beams and upright panels installed symmetrically to the load centre In both instances it can be assumed that the two anchors will be subjected to equal loads
Examples
Assumed number of load-bearing anchors n = 2
Assumed number of load-bearing anchors n = 4
Assumed number of load-bearing anchors n = 4
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
15
d1
Rd
max
25
(35
) mm
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion and Appl icat ion
Installation and application mdash Static systems
Transverse reinforcement is required on both sides of the anchor when lifting slabs upright removing slabs from tilting tables at angles lt 80deg or if transported slanted at angles less than 70deg
Single side transverse reinforcement can be installed to ensure transverse loads only act to the one side
Edge reinforcement
Edge reinforcement is normally pre-sent in the slabs Edge reinforcement is only required for the HD Anchor load capacities in higher load classes(rarr see also details on reinforcement in the tables on pages 22ndash32)
Standard reinforcement
Transverse stress reinforcementDiagonal load reinforcement
Generally the main reinforcement con-sists of mesh reinforcement installed close to the surface on both sides of the slab Optionally a single layer of reinforcement can be installed centri-cally in slabs le 80 mm thick
No reinforcement for diagonal load is required for up to 10deg axial load in all directions
The diagonal reinforcement can be omitted with diagonal loads between 10deg and 30deg and increased element thickness (edge spacing ge e1)
Load capacity for diagonal loads is substantially reduced for anchors if the additional reinforcement is installed too deep in the concrete
The reinforcement needs to be placed as close as possible to the top of the socket to achieve the load capacities listed in the tables
The diagonal reinforcement can be replaced with transverse reinforce-ment positioned on both sides of the anchor
Diagonal load reinforcement is always required for diagonal loads between 30deg and 45deg
Reinforcement recommendations
To ensure correct load distribution and to prevent concrete failure differ-ent types of additional reinforcement must be installed This reinforcement is not scope of delivery and must be supplied in the precast plant
nailing plate
applies for 20 mm nailing plate
identification cap
additional reinforcement
maximal possible position for 100 load capacity
16
le45deg
le45deg
le 90deg
90deg
HD
CE
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HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
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HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
16
le45deg
le45deg
le 90deg
90deg
HD
CE
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Only use the HD Lifting link and the HD Perfect lifting head for lifting For safety reasons using other lifting equipment for example cable-loops is not permitted
Using L i f t ing L inks
Using Lifting links
General information mdash pitching with HD Anchors
incorrect
incorrectincorrect
Always use a spreader beam when using the HD Lifting link or HD Perfect lifting head to pitch a concrete panel Pitching under diagonal load with HD Anchors and a HD Lifting link is not permitted
Alternatively if a spreader beam is not available it is possible to use the rotary head lifting clutch 6367 or the HD Adapter no 6366 together with the universal head link no 6102
Universal head link
Rotary head 6367
HD Adapter HD Anchor
HD Anchor
MaintenanceThe contractor is responsible for ensur-ing that suitably trained personnel check the HD Lifting links before each application and that any damage found is repairedThe contractor is also responsible for ensuring that the HD Lifting links are checked by an expert at least once a year Using damaged HD Lifting links is very dangerous and is not permitted
The following illustrations show correct and incorrect usage
The recess in the concrete made by the nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is subjected to diago-nal or shear loads
Optimum load distribution is only pos-sible if the direction of load is as shown below If required the HD Lifting link can be loosened by a maximum of 90 degrees after being fully tightened
LabellingThe HD Lifting links are marked with the name of the manufacturer the type of link the year of manufacture the thread size and the load range
ApplicationThe HD Lifting link is a manually-operated connectionAll applicable accident prevention and health and safety regulations must be observed
correct
correct
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
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HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
17
Colour code identification cap
Load class Colour
13 red
25 light grey
40 green
50 blue
75 violet
100 orange
125 brown
150 black
250 green
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Installation of the HD Lifting System
HD Anchors are delivered ready for use with a colour coded thread protector ready inserted The HD Lifting link and the HD Anchors make up the HD Lift-ing system
Fig 3 By turning the HD Anchor the thread protection plug is simutane-ously screwed down into the threaded socket There should be no air gap between the nailing plate and the anchor socket The identification cap which is now clamped between the anchor and the nailing plate must be rotated to the correct position (the position depends on the diagonal load reinforcement)
Fig 1 Nailing plates are either nailed to the formwork or screwed in place using HALFEN Assembly pins through a hole in the formwork (see page 21) The HD Magnetic plate is recommended for use in steel formworkWe recommended coating the nailing plate with formwork lubricant
Fig 2 Before installing the HD Anchor the identification cap must be placed on the thread on the nailing plate The HD Anchor with the inserted thread protection plug is then placed over the hexagonal stud of the nailing plate
Fig 4 After the concrete has hardened the nailing plate needs to be removed To protect the thread ensure the thread protection plug has rotated back to the top of the socket
threadprotector
identification cap
Identification caps and thread protectors are not available for
load class 250 Identification here is visible when cast in the concrete The nailing plate article no 6510 can be used for this load class
Nailing plates are used to fix the HD Anchors to the formwork The nailing plates are colour coded according to the load class and are available in pla-stic or steel for load class 13 to 150
Upper surface sleeve =Upper surface thread protection
thread protection
Fig 3
Fig 2
Fig 1
Fig 4
Identification caps are packed separately These must be
fitted to the appropriate HD Anchor which has the same identification colour The integrated thread protec-tion remains in the HD Anchor per-manently (Fig 4)The anchors must be adequately fastened to the reinforcement to pre-vent them moving during concreting
Using formwork wax on the nailing
plate makes them easier to remove
We recommend filling up the hexago-
nal recess of the thread protection
plug with formwork wax or lubricant
after each use particularly during
winter This prevents water getting
into the hexagonal recess which
may freeze and block the connection
between the thread of the lifting link
and the socket protection system
It is recommended to fill the entire
nailing plate recess with formwork
wax This will make it easier to
remove any ice which may form
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
18 copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
Assembly pins are used in staircase formwork where protruding screws or bolts may present a hazard and are therefore not suitable The assembly pin provides a safe and easy connec-tion of HD Anchors to the formwork Assembly pins can be used with nailing plates for load classes from13 to 75
Fig 5 The assembly pin is screwed in the steel nailing plate then the sealing plate is placed over the assembly pin
The thread of the assembly pin breaks off in the nailing plate and can be removed later
Installing the HD Anchor using the assembly pin and steel nailing plate
Fig 7 For simple removal of the formwork the assembly pin has a design break-off point This leaves the end of the pin in the steel nailing plate when striking the formwork The pin end can be removed with a Phillips screwdriver the steel nailing plate is reusable
Fig 6The assembly pin is first screwed into the HD Anchor with the sealing plate held in place by the pin and then pressed through a pre-drilled 8 mm diameter hole in the formwork The assembly pin can be used in both timber and steel formwork We recom-mend using the assembly pin only with self compacting concrete
Fig 6
Fig 7
Fig 5
The same assembly pin is used for all applications The inner thread of M10 and M12 nailing
plates are reduced with a pre-fitted thread reducer See notes on top right of page 7 for information on how to order nailing plates with pre-fitted thread reducers
The seal between the steel nailing plate and the formwork prevents concrete from seeping into and
blocking the holes in the nailing plate
The sealing plate lip is installed towards the formwork to seal the underneath of the nailing plate
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
19
HD Anchor mdash Dimensions
Load class
Articlenumber
Order no 0740130-
Article-number
Order no 0740130-
Thread diameter
Sleeve-diameter Length Screw depth
Socketzinc-plated
Socketstainless steel A4
Rd d1[mm]
l[mm]
e[mm]
13 6360- 13-130 00001 6360- 13-130 A4 00009 12 17 (155) 130 31
25 6360- 25-140 00040 ndash ndash 16 22 (21) 140 36
25 6360- 25-200 00002 6360- 25-200 A4 00010 16 22 (21) 200 36
40 6360- 40-258 00003 6360- 40-258 A4 00011 20 27 (26) 258 42
50 6360- 50-325 00004 6360- 50-325 A4 00012 24 32 325 48
75 6360- 75-400 00005 6360- 75-400 A4 00013 30 39 400 58
100 6360-100-475 00006 6360-100-475 A4 00014 36 47 475 66
125 6360-125-550 00007 6360-125-550 A4 00015 42 55 550 75
150 6360-150-575 00008 6360-150-575 A4 00016 52 68 575 89
250 6360-250-630 00041 ndash ndash 64 83 630 98
Smaller sockets in S460 grade steel are available for sleeve diameters in S355 grade specified above (see value in brackets) Delivery subject to confirmation Lifted with the rotary head link 6367-64
Rd
d1
e
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Dimens ions
HD Anchors mdash Dimensions
The value given for the concrete compressive strength in the table is for normal concrete as defined in EC2
Please see the reinforcement drawing and the corresponding load class tables for additional required reinforcement all additional reinforcement must be supplied by others and is not included in delivery
We recommend using anchors with stainless steel sockets in external stair elements especially when installed in the upperside of the element if neces-sary with stainless steel heads (non-standard type)
Order exampleProduct groupLoad rangeAnchor length [mm]Material
Application For transporting reinforced concrete elements of various sizes Load classes 13 ndash 250 Scope of delivery The identification cap is included in delivery (not for load class 250)
6360 - 25 - 200 A4
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
20
Allowable load capacity for HD Anchors
Loadclass
Articlenumber Rd
Minimum element thickness
2 times er [mm]
Anchor-layout
Allowable load capacity [kN] with concrete strength fci15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
e1 [mm]
ez min[mm]
axial load and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
axial load and diagonal load
up to 45deg
shear load90deg
13 6360-13-130 1280
100 420130 104 59
130 75 130 75100 130 105 75120 130 105 75
25
6360-25-140 16
100
115 450
135 108 68 174 88 206 104
120 155 124 99 200 127 237 140
140 174 139 116 224 140 250 140
6360-25-200 16
80
115 640
187 150 42 241 54
250
64
100 227 182 68250
88 104
120 250 189 99 127 140
40 6360-40-258 20
80
140 800
240 216 41 310 53 366 63
100 298 269 69 385 89
400
105
120 331 298 89
400
115 136
140 360 318 129 166 196
160 390 318 175 226 230
50 6360-50-325 24
100
150 1000
334 334 93 431 120
500
142
120 400 400 131
500
169 200
140 456 421 147 190 225
160 490 421 200 258 280
75 6360-75-400 30
140
190 1230
560 560 181 723 234
750
277
160 668 668 242
750
312 369
180 718 677 311 401 425
200 750 677 391 425 425
100 6360-100-475 36
160
200 1460
787 787 240
1000
309
1000
365
180 907 907 305 394 466
200 983 926 381 491 570
220 1000 926 462 570 570
125 6360-125-550 42
180
215 1690
1116 1116 332
1250
428
1250
506
200 1250 1202 401 517 611
220 1250 1202 484 624 710
240 1250 1202 579 710 710
150 6360-150-575 52
180
240 1760
1141 1141 292 1474 377
1500
446
200 1268 1268 362
1500
467 552
220 1395 1395 443 572 667
240 1500 1448 530 685 810
280 1500 1448 725 855 855
250 6360-250-630 64
240
300 1890
1670 1336 510 2155 655
2500
776
300 1867 1493 850
2500
1095 1297
350 2016 1613 1145 1607 1724
400 2155 1724 1368 1625 1750
500 2410 1928 1565 1625 1750
ez = min anchor spacing ez2 = min edge distance fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Anchor mdash Load Capac i t ies
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
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HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
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HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
21copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Axial load up to 10deg
diagonal load 10deg to 30deg
diagonal load 30deg to 45deg
main
reinforcement
diagonal reinforcement stirrup
edge
reinforcement
ls1 = elongated lengthds1
d br
Load capacity
HD Lifting link HD Adapter Thread protector Identification cap HD Anchor
HD Anchor mdash Load Capac i t ies
bull 100 load capacity (see table on page 20) diagonal rein-forcement is not required if er ge e1 (table page 20)
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is required
bull 100 load capacity (see table on page 20)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 according to the table rarr page 20
bull shear reinforcement installed on both sides of the anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
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HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
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HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
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HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
22
Reinforcement mdash HD Anchors
Load class
Articlenumber Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required addditional reinforcement [mm]
axial load 10deg []
diagonal loadup to 30deg []
diagonal loadup to 45deg []
shear load90deg []
2 times er[mm] [mm2m]
edgereinforce-
mentds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6360- 13-130 12
80
188 ndash Oslash 8 850 30 Oslash8 1000 30 Oslash 8 550
33
15100 43
120 53
25
6360- 25-140 16
100
188 ndash Oslash 10 1200 30 Oslash10 1400 30 Oslash 12 750
47
20120 57
140 67
6360- 25-200 16
80
188 ndash Oslash 8 1000 30 Oslash10 1200 30 Oslash 12 750
37
20100 47
120 57
40 6360- 40-258 20
80
188 ndash Oslash 10 1200 40 Oslash12 1750 40 Oslash 16 910
42
25
100 52
120 62
140 72
160 82
50 6360- 50-325 24
100
188 ndash Oslash 12 1750 40 Oslash14 2000 40 Oslash 16 1080
56
25120 66
140 76
160 86
75 6360-75-400 30
140
188 2 Oslash 12 Oslash 14 1750 50 Oslash16 2000 50 Oslash 20 1300
84
30160 94
180 104
200 114
100 6360-100-475 36
160
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 Oslash 20 1690
98
30180 108
200 118
220 128
125 6360-125-550 42
180
188 2 Oslash 14 Oslash 20 2050 60 Oslash 20 2200 60 Oslash 25 1650
117
40200 127
220 137
240 147
150 6360-150-575 52
180
188 2 Oslash 14 Oslash 20 2200 80 Oslash 25 2200 80 Oslash 25 1940
123
40
200 133
220 143
240 153
280 173
250 6360-250-630 64
240
188 2 Oslash 16 Oslash 25 2200 100 2 Oslash 25 2200 100 2 Oslash 25 2200
174
40
300 204
350 229
400 254
500 304
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD-Anchor mdash Re inforcement
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
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HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
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HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
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HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
23
e re r
ez2
FQ
le 25 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Shear load at 90deg
main reinforcement
additional shear reinforcement
2nd reinforcement layer if required
1st reinforcement layer
dBrds2 h2le 90deg
r1
Additional shear reinforcement
The height for the reinforcement depends on the installation depth for the socket and not on the required concrete cover
ls2 = elongated length
The shear reinforcement on both sides also serves as diagonal load reinforcement Additional diagonal load reinforcement is not required
The additional shear reinforcement must be installed with full contact to the anchor
bull Tilting 90deg (horizontal to vertical) bull load capacity rarr see table on page 20
HD-Anchor mdash Re inforcement
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
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ing
in e
xtra
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T - 0
07 -
E - 0
514
PD
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514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
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Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
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Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
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Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
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Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
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Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
24
Load capacity mdash HD Short anchor
Load class
Articlenumber
Anchor layout
Increased slab thickness
Load capacity [kN]at concrete compression strength fcifor axial and shear load up to s 45deg
Minimal-slab thickness
Load capacity [kN]at concrete compression strength fci foraxial load and diagonal load up to 45deg
er[mm]
ez min[mm] B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2 B [mm] 15 Nmm2 25 Nmm2 35 Nmmsup2
13 6360-13-070 140 210 115 130 130 130 115 130 130 130
25 6360-25-090 180 270 160 195 250 250 125 165 213 250
40 6360-40-125 250 375 220 312 400 400 160 253 326 386
50 6360-50-140 280 420 275 393 500 500 175 291 375 444
75 6360-75-185 370 560 360 594 750 750 240 449 579 685er = edge distance (er applies to axial load for diagonal load see reinforcement) ez = axial spacingThe values for intermediate slab thicknesses may be interpolated fci = cube concrete strength at time of lifting
Dimensions and reinforcements mdash HD Short anchor
Load class
Articlenumber
Order no 0740130-
Articlenumber
Order no 0740130-
DimensionsHD Short anchors
Main reinforcement
meshboth sides
Required additional reinforcement for shear load up to 45deg
zinc- plated stainless steel A4
ls1 [mm]
Rd d1 l
[mm]e
[mm] mm2m ds115
Nmm225
Nmm235
Nmm2 dbr
13 6360-13-070 00017 6360-13-070 A4 00021 12 17 (155) 70 31 188 10 800 700 600 30
25 6360-25-090 00018 6360-25-090 A4 00022 16 22 (21) 90 36 188 12 900 860 750 30
40 6360-40-125 00019 6360-40-125 A4 00023 20 27 (26) 125 42 188 14 1020 860 750 40
50 6360-50-140 00020 6360-50-140 A4 00024 24 32 140 48 188 14 1650 1400 1200 40
75 6360-75-185 00038 6360-75-185 A4 00039 30 39 185 58 188 16 2000 1600 1400 50 Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation Elongated lengthDiagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement
l
e
d1
Rd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Short Anchors
Allowable load capacities dimensions and reinforcement for HD Short anchors
Application For lifting slab-type ele-ments floor slabs and similar Load classes 13 ndash 75
See reinforcement drawings and the load class tables for required additional reinforcement must be provided on site The value for the concrete com-pressive strength is for normal concrete according to DIN EN 206 ie the DIN 1045-1 Diagonal load reinforcement is not required if the axial load does not devi-ate more than 10deg from the vertical
No diagonal load stirrup axial load up to 10deg
With diagonal load stirrup diagonal load up to 45deg
main reinforcementmesh reinforcement bent or similar steel reinforcement
B
ls1 = elongated length
10deg
d s1
d br diagonal load stirrup
B
er
er
Not suitable for transporting wall elements Not suitable for shear loads
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
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CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
25
Dimensions mdash HD Rod anchor
Load class
Articlenumber socket
zinc-plated
Order no 0740140-
Articlenumber socket
stainless steel A4
Order no 0740140-
Thread diameter
Rd
Socket diameter
d1 [mm]
Length
l [mm]
Screw depth
e [mm]
13 6361-13-0300 00001 6361-13-0300 A4 00009 12 17 (155) 300 31
25 6361-25-0400 00002 6361-25-0400 A4 00010 16 22 (21) 400 36
40 6361-40-0480 00003 6361-40-0480 A4 00011 20 27 (26) 480 42
50 6361-50-0540 00004 6361-50-0540 A4 00012 24 32 540 48
75 6361-75-0700 00005 6361-75-0700 A4 00013 30 39 700 58
100 6361-100-0800 00006 6361-100-0800 A4 00014 36 47 800 66
125 6361-125-0920 00007 6361-125-0920 A4 00015 42 55 920 75
150 6361-150-1100 00008 6361-150-1100 A4 00016 52 68 1100 89
Smaller diameter sockets are available in S460 for selected sleeve diameter in S355 (see values in brackets) Delivery is subject to confirmation
l
e
Rd
d1
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Dimens ions
ApplicationUsed in minimal thickness precast concrete elements ie prefabricated garages transformer substations utility and modular structuresLoad classes 13 ndash 150 Scope of delivery The identification cap is included in delivery
Dimensions mdash HD Rod anchor
See reinforcement drawings and the load class tables on the following pages for required additional reinforcement
The value for the concrete strength fci is for normal concrete according to DIN EN 206 ie the DIN 1045-1
Ordering example
6361 - 25 - 0400 A4
Product groupLoad classAnchor length [mm]Material
additional reinforcement must be provided on-site
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
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HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
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HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
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HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
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HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
26
Load capacities mdash HD Rod anchor
Load class
Article-number
Rd
Minimum element thickness
Anchor layout Load capacity [kN] with concrete strength fcie1
with fci = ez
min15 Nmm2 for 25 Nmm2 for 35 Nmm2 for
2 times er[mm]
15 [Nmm2]
25 [Nmm2]
or higher
axial and diagonal load
up to 30deg
diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
axial and diagonal load
up to 45deg
shear load
90deg
13 6361-13-0300 1260
100 85 620 130 10535
13045
13053
80 59 75 75100 75 75 75
25 6361-25-0400 1680
115 100 820 250 18942
25054
25063
100 68 88 104120 99 127 140
40 6361-40-0480 20
80
140 120 980
328 295 41
400
53
400
63100 358 318 69 89 105120 382 318 89 115 136140 400 318 129 166 196160 400 318 175 225 230
50 6361-50-0540 24
100
150 125 1100
409 409 93
500
120
500
142120 442 421 131 169 200140 471 421 147 190 225160 500 421 200 258 280
75 6361-75-0700 30
120
190 160 1420
661 661 129
750
167
750
197140 701 677 181 234 277160 750 677 244 312 369180 750 677 311 401 425
100 6361-100-0800 36
140
200 170 1620 1000 926
182
1000
234
1000
277160 240 309 365180 305 394 466200 381 491 570
125 6361-125-0920 42
140
215 185 1870 1250 1202
202
1250
261
1250
309160 263 339 401180 332 428 506200 401 517 612
150 6361-150-1100 52
160
240 205 2230 1500 1448
226
1500
292
1500
345180 292 377 446200 362 467 552220 443 572 677240 530 685 810
ez2 = min edge distance ez = min anchor spacing fci = cube concrete strength at time of lifting
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Load Capac i t ies
Axial load up to 10deg
Diagonal load 10deg to 30deg
Diagonal load 30deg to 45deg
ds1
d br
main reinforcement
diagonal reinforcement stirrup
edge reinforcement
ls1 = elongated length
bull 100 load capacity (see table above)bull diagonal reinforcement is not required if er ge e1
(see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
bull no diagonal reinforcement is requiredbull 100 load capacity (see table above)
bull diagonal reinforcement is always requiredbull approximately 80 loadable in 15 Nmmsup2
100 loadable from 25 Nmmsup2 (see table above)bull shear reinforcement installed on both sides of the
anchor can be used instead of diagonal reinforcement
Lifting loads resulting from cable spread within this (angle) range is not permitted
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
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NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
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Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
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Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
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Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
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Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
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Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
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Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
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Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
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Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
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Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
27
Reinforcement mdash HD Rod anchor
Load class
Article number
Rd
Minimum element thickness
Main reinforcement
mesh both sides
Required additional reinforcement [mm]
axial loadup to 10deg
[]
diagonal loadup to 30deg
diagonal loadup to 45deg
shear load90deg
2 times er[mm] [mm2m] edge-
reinforcement ds1 ls1 dbr ds1 ls1 dbr ds2 ls2 h2 r1
13 6361-13-0300 1260
188 ndash Oslash 8 860 30 Oslash8 1000 30 8 55023
1580 33100 43
25 6361-25-0400 1680
188 ndash Oslash 8 1000 30 Oslash10 1200 30 12 75037
20100 47120 57
40 6361-40-0480 20
80
188 2 Oslash 12 Oslash 10 1200 40 Oslash12 1750 40 16 910
42
25100 52120 62140 72160 82
50 6361-50-0540 24
100
188 2 Oslash 12 Oslash 12 1750 40 Oslash14 2000 40 16 1080
56
25120 66140 76160 86
75 6361-75-0700 30
120
188 2 Oslash 14 Oslash 14 1750 50 Oslash16 2000 50 20 1300
74
30140 84160 94180 104
100 6361-100-0800 36
140
188 2 Oslash 14 Oslash 16 2000 50 Oslash20 2050 60 20 1690
88
30160 98180 108200 118
125 6361-125-0920 42
140
188 2 Oslash 14 Oslash 20 2050 60 Oslash20 2200 60 25 1650
97
40160 107180 117200 127
150 6361-150-1100 52
160
188 2 Oslash 14 Oslash 20 2200 80 Oslash25 2200 80 25 1940
113
40180 123200 133220 143240 153
This reinforcement applies for 15 Nmmsup2 concrete compression grade shorter stirrups may be feasible for higher compression grades
elongated length with cmin = 20 mm bent mesh reinforcement or equivalent rebar reinforcement
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
additional reinforcement must be provided on-site
dBr
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rod Anchor mdash Re inforcement
The shear reinforcement on both sides also serves as diagonal load reinforce-ment Additional diagonal load reinforce-ment is not required The additional shear reinforcement must be installed with full contact to the threaded socket
Shear load with 90deg
main reinforcement
e re r
ez2
shear reinforcement
ls2 = elongated length
2nd reinforcement layer
1st reinforcement layer
r1
d s2
h 2le 90deg
FQ
bull tilting 90deg (horizontal to vertical)bull load capacity rarr see table on page 26
Shear reinforcement
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
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HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
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HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
28
Dimensions mdash offset HD Rod anchor
Load class Article numberOrder no
0740220-Rd
l
[mm]
l1
[mm]
h
[mm]
Loadcapacity
[kN]
50 6361G - 50-0800 00001 24 800 135 150 500
75 6361G - 75-0960 00002 30 960 165 150 750
100 6361G - 100-1060 00003 36 1060 180 150 1000
125 6361G -125 -1180 00004 42 1180 210 150 1250
150 6361G-150 -1360 00005 52 1360 230 150 1500
for ge 30 Nmm2 for axial and diagonal load le 10deg
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Offset HD Rod Anchor and Addi t ional Re inforcement
HD Stabanker gekroumlpft
l 1
h 1
l
Rd
2 times er
2 times er
hApplication The offset spherical head lifting anchor differs from the normal spherical head lifting anchor only by its cranked shape This unique shape permits the use of this anchor for sandwich panels The thickness of the load panel is increased around the anchor
Dimensions mdash offset HD Rod anchor
Reinforcement mdash offset HD Rod anchors
HD Rod anchoroffset
Please enquire for minimum order quantity and delivery times for other offset requirements (h)
The offset HD Anchor must be completely enveloped in concrete The thickness in the load-bearing layer needs to be increased around the HD Anchor The concrete cover on all sides of the anchor must be at least 25 cm
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement(only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
29
Offset HD Rod anchor mdash element
Load class
Article number
Minimum element thicknessnot allowing for anchor 2 times er
[mm]
min h1
[mm]
min b1
[mm]
min ez2[mm]
50 6316G - 50 - 0800 100 615 350 550
75 6316G - 75 - 0960 120 675 350 720
100 6316G - 100 - 1060 140 705 350 810
125 6316G - 125 - 1180 140 750 450 940
150 6316G - 150 - 1360 160 780 450 1120
Offset HD Rod anchor mdash reinforcement
Load class
Article number
Main reinforcement mesh
[mm2m]
Edge reinforcement
Stirrup reinforcement
Anchor reinforcement
U-bar
number empty [mm] number empty [mm] empty [mm] length [mm] number empty [mm] leg length [mm]
50 6316G - 50 - 0800 2 times 188 2 10 2 8 16 1300 4 8 1300
75 6316G - 75 - 0960 2 times 188 2 12 2 8 20 1300 4 10 1450
100 6316G - 100 - 1060 2 times 188 2 12 2 10 20 1700 4 10 1600
125 6316G - 125 - 1180 2 times 188 2 12 2 10 25 1800 4 10 1800
150 6316G - 150 - 1360 2 times 188 2 12 2 10 25 1940 4 10 2050
min b1
min
h1
50
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Always use a spreader beam for pitching lifting and transporting Using a chain hoist for lifting elements with HD Anchors is not recommended
Always use a tilting table for liftingelements upright
min b1
h
Offset HD Rod Anchor and Addi t ional Re inforcement
Reinforcement
u-bar
edge reinforcement
stirrup
additional reinforcement (only required for face-up production)
Diagonal load reinforcement and transverse stress reinforcement must be installed with direct contact to the socket For this application it is irrelevant if the minimal bending roll diameter is below requirement
reinforcement must be provided on-site
Lifting loads resulting from cable spread within this (angle) range is not permitted
Angle range from 10deg Only permitted with 6367 Rotary head lifting clutch
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
30
Dimensions and reinforcement mdash HD Plate anchor
Load class
Articlenumber
zinc coated
Order no
0740180-
DimensionsHD Plate anchor
Main reinforcement mesh both
sides
Required additional reinforcement
axial- and diagonal loadadditional reinforcement
diagonal load diagonal load stirrup
Rdl
[mm]c
[mm]f
[mm]e
[mm] [mm2m]ds2
[mm]ls2
[mm]ls3 [mm]
h [mm]
ds1[mm]
ls1 [mm]
dbr[mm]
13 6370-13 00001 12 46 50 50 31 188 4 Oslash 8 60 425 40 10 750 20
25 6370-25 00002 16 54 60 80 36 188 4 Oslash10 90 640 50 12 1250 25
40 6370-40 00003 20 72 80 100 42 188 4 Oslash12 110 830 55 12 1400 25
50 6370-50 00004 24 84 100 130 48 188 4 Oslash16 140 1140 60 16 1500 30
75 6370-75 00005 30 98 130 130 58 257 4 Oslash16 140 1250 60 16 1750 30
elongated length mesh reinforcement bent or similar steel-rod reinforcement For concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengths Diagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
Load capacity mdash HD Plate anchor
Load class
Articlenumber
Minimum element thickness
B[mm]
Anchor position Load capacity [kN] with concrete compressive strength fci 15 Nmm2
ez2[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
13 6370-13 100 250 500 130 130
25 6370-25 115 400 800 250 250
40 6370-40 150 500 1000 400 400
50 6370-50 160 650 1300 500 500
75 6370-75 200 650 1300 750 750
ez2 = edge spacing ez = axial spacing fci = cube concrete strength at time of lifting
l
eRd
c times f
ez2
B
ez2
10deg
B
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
Application
HD Plate anchors are designed for lifting large thin-walled precast concrete ele-ments which are lifted perpendicular to their main surface (slabs and shells) Also available in stainless steel
Load capacities dimensions and reinforcement for HD Plate anchors
with diagonal reinforcement diagonal load up to 45deg no diagonal reinforcement axial load up to 10deg
ls1 = elongated lengthd s1
d br
hanger reinforcement bar
30deg
ls3elongated length
h
ls2
d s2
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
31
Bmin
ez
er
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Plate Anchor
HD Plate anchor mdash Calculation and installation
With diagonal load because of the assumed bond stress the slab thickness must not exceed 25 cm Observe the minimum slab thickness and reinforcement
Subject to slab calculation for the load case transport and required bending reinforcement at the anchors
Additional reinforcement is placed and fixed on top of the bottom plate of the HD Plate anchor
The rebars used as restraint reinforce-ment must be installed in two layers at right angle with full contact to the foot-plate and as close as possible to the socket the bottom layer must be installed parallel to the short sides of the plate
Standard reinforcement is installed
Installation no restraint reinforcementVerification With restraint reinforcement Restraint reinforcement is required in addition to the main reinforcement and the installed crossed additional reinforcement if the HD Plate anchor is subjected to more than 10deg of diagonal load
The restraint reinforcement is installed opposite to the direction of the load
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
32
Allowable load capacity mdash HD Plain anchor
Load class
Articlenumber
Minimumelement thickness
Anchor layout Load capacity [kN] for concrete strength fci15 Nmm2 fuumlr 25 Nmm2 fuumlr 35 Nmm2 fuumlr
2 x er[mm]
er min[mm]
ez min[mm]
axial load up to 10deg
diagonal load up to 45deg
axial load and diagonal load up to 45deg
axial load and diagonal load up to 45deg
13 6376 - 13 80 40 500 130 105 130 13025 6376 - 25 100 50 600 250 200 250 25040 6376 - 40 110 55 700 400 320 400 40050 6376 - 50 120 60 750 500 400 500 50075 6376 - 75 130 65 1000 750 600 750 750100 6376 -100 140 70 1200 1000 800 1000 1000
ez2 = min edge distance ez = min anchor spacing fci = concrete cube strength at time of lifting
Dimensions and reinforcement mdash HD Plain anchor [mm]
Load class
Articlenumber
Order no Dimensions of the HD Plain anchor Mandatory reinforcement for concrete strength fci = 15 Nmmsup2
axial load diagonal load
zinc coated 0740190 Rd l[mm]
d [mm]
t[mm]
e[mm]
ds1[mm]
ls1 [mm]
dbr1[mm]
ds2[mm]
ls2 [mm]
dbr2[mm]
13 6376 - 13 00001 12 65 21 135 31 10 650 40 8 850 2525 6376 - 25 00002 16 70 28 170 36 12 1000 50 10 1200 3040 6376 - 40 00003 20 85 38 245 42 16 1200 65 12 1400 4050 6376 - 50 00004 24 93 40 255 48 16 1500 65 14 1750 5075 6376 - 75 00005 30 116 46 280 58 20 1750 80 16 2000 50
100 6376 -100 00006 36 136 51 300 66 25 1850 100 20 2000 55 elongated length for concrete compressive strength 15 Nmmsup2 shorter stirrups may be possible for higher concrete compressive strengthsDiagonal load reinforcement must be installed with direct contact to the socket
For this application it is irrelevant if the minimal bending roll diameter is below requirement additional reinforcement must be provided on-site
le
Rd
t
d
45∘
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Pla in Anchor
Approved load capacity dimensions and reinforcement HD Plain Anchors with hole
Application HD Plain Anchors with hole are used for lifting thin precast walls Also available in stainless steel
The reinforcement must be secured in place with full contact to the anchor
HD Plain anchors with hole are not suitable for slabs
The minimum permitted axial spacing between lifting anchors is ezThe required hanger reinforcement is inserted through the lower hole in the HD Plain anchor The hanger reinforcement must be secured in place with full contact to the anchor Refer to the reinforcement drawings and tables for each load class for any required additional reinforcement The value given for concrete strength fci is for normal concrete according to DIN EN 206 or the DIN 1045-1
Without diagonal load u-bar axial load up to 10deg
With diagonal load u-bar axial load up to 45deg
ez2
er
ls2
dbr1
ds160deg
15deg
ds2
d br2
diagonal load u-bar
er
er er
ez2
ls1
not permitted
not permitted
not permitted
not permitted
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
33
HD Nailing plate plastic
Load class
Article number
Order no0741040-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
13 6358-12 00001 12 10 40 30
25 6358-16 00003 16 10 40 30
40 6358-20 00005 20 10 55 45
50 6358-24 00006 24 10 55 45
75 6358-30 00007 30 10 70 60
100 6358-36 00008 36 10 70 60
125 6358-42 00009 42 12 95 85
150 6358-52 00010 52 12 95 85
Nailing plate mdash steel
Load class
Article number
Order no0741190-
for Rd h[mm]
d1[mm]
d2[mm]
M1
13 6369- 12 00001 12 10 40 30 6
25 6369- 16 00002 16 10 40 30 10
40 6369- 20 00003 20 10 55 45 12
50 6369- 24 00004 24 10 55 45 12
75 6369- 30 00005 30 10 70 60 12
100 6369- 36 00006 36 10 70 60 16
125 6369- 42 00007 42 12 95 85 16
150 6369- 52 00008 52 12 95 85 16
d1
d2
d2
d1
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Accessor ies
Zinc plated steel nailing plates are available for thread sizes from Rd 12 to Rd 52 The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Steel nailing plates are available for thread sizes from Rd 12 to Rd 52
Plastic nailing plates are used to attach HD Anchors to formwork they are available for thread sizes from Rd 12 to Rd 52
The resulting recess fits the shape of the HD lifting clutch exactly The shape of the recess allows the lifting clutch to distribute shear or diagonal load more effectively into the concrete
HD Nailing plate mdash plastic
The plastic nailing plates are colour coded according to the thread size
HD Nailing plate mdash steel
Type zinc plated
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
34
Nailing plate with steel-core and replacement ring Replacement ring
Load class
Article number
Order no0741210-
threadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741230-
13 6520-12 00101 12 20 50 30 8 6522- 22 00001
25 6520-16 00103 16 20 50 30 8 6522- 16 00003
40 6520-20 00105 20 20 65 45 12 6522- 20 00005
50 6520-24 00106 24 20 65 45 12 6522- 24 00006
75 6520-30 00107 30 20 80 60 12 6522- 30 00007
100 6520-36 00108 36 20 80 60 12 6522- 36 00008
125 6520-42 00109 42 20 105 85 12 6522- 42 00009
150 6520-52 00110 52 20 105 85 12 6512- 52 00010
Combi nailing plate with steel-core Replacement ring
Load class
Article number
Order no0741080-
ThreadMRd
h[mm]
d1[mm]
d2[mm]
M[mm]
Article number
Order no0741090-
13 6510-12 00101 12 10 40 30 8 6512- 12 00001
25 6510-16 00103 16 10 40 30 10 6512- 16 00003
40 6510-20 00105 20 10 55 45 12 6512- 20 00005
50 6510-24 00106 24 10 55 45 12 6512- 24 00006
75 6510-30 00107 30 10 70 60 12 6512- 30 00007
100 6510-36 00108 36 10 70 60 12 6512- 36 00008
125 6510-42 00109 42 12 95 85 12 6512- 42 00009
150 6510-52 00110 52 12 95 85 12 6512- 52 00010
250 6510-64 00111 64 12 110 100 16 6512- 64 00011
M
h
d1
d2
h
d2
M
h
d1
d2
h
d1
d2
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Replacement ring available separately (see HALFEN Price list)
A retaining bolt is available to attach the nailing plate quickly and securely to the formwork All bolts used to fix the HD Nailing plate to the formwork must be unscrewed and removed before striking the formwork
The recess in the concrete made by the combi nailing plate matches the shape of the HD Lifting links exactly This allows the lifting link to rest against the concrete when the anchor is sub-jected to diagonal or shear loadsThe nailing plate core is made of chrome plated metal The plastic ring is replaceable
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available in thread sizes Rd12 to Rd64
Bolts used to secure the HD Nailing plate to the formwork must be unscrew-ed and removed before striking the formwork
The HD Nailing plate which consists of a steel core and a replacement ring is used for fixing a HD Anchor to form-work Available for thread sizes from Rd 12 to Rd 52
The nailing plate core is made of chrome plated metal the replacement ring is made of flexible plastic
replacement ring 20 mm
replacement ring 10 mm
HD Nailing plate with steel core and replacement ring mdash Height 20 mm
HD Nailing plate with steel core and replacement ring mdash Height 10 mm
Replacement ring available separately (see HALFEN Price list)
Accessor ies
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
35
Tool mdash steel nailing plate
Load class
Article number
Order no0741350-
Rd Oslash hole[mm]
13ndash25 6337 - 12 16 00001 12ndash 16 105
40ndash150 6337 - 20 52 00002 20 ndash 52 105
Magnetic plate
Load class
Articlenumber
Order no0741180-
Rd h[mm]
d1[mm]
d2[mm]
SW
13 6365- 12 00001 12 12 40 30 6
25 6365- 16 00002 16 12 40 30 6
40 6365- 20 00003 20 12 55 45 10
50 6365- 24 00004 24 12 55 45 10
75 6365- 30 00005 30 12 70 60 16
100 6365- 36 00006 36 12 70 60 16
125 6365- 42 00007 42 12 95 85 16
150 6365- 52 00008 52 12 95 85 16
Retaining bolt
Load class
Article number
Order no 0073060-
Thread l[mm]
40 ndash 75 S1-12 00002 M 12 160
100 ndash150 S1-16 00003 M 16 160
d2
d1
M
l
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Retaining bolt S1
HD Magnetic plate
Tool for steel nailing plate
Type zinc galvanized
Oslash hole
Suitable retaining bolt see the nailing plate selection tables
The retaining bolt is used to attach the steel nailing plate A butterfly bolt is crimped to one end to tighten the bolt an additional butterfly bolt is used to secure the bolt to the formwork
The zinc galvanized steel HD Magnetic plate can be used to secure HD Anchors to steel formwork Available for thread sizes from Rd 12 to Rd 52 The nailing plate creates a recess in which the perfect-head or the adapter is fixed
Facilitates loosening and removal of steel nailing plates
Removing the formwork First remove all retaining bolts Then remove the side of the formwork
Accessor ies
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
36
Assembly pin plastic
Articlenumber
Order no0741300-
for loadclass
6330-13-75 00001
13
25
40
50
75
HD Sealing plate plastic
Article number
Order no0741280-
for Rd
d[mm]
h[mm]
6513-12 00001 12 40 10
6513-16 00002 16 40 10
6513-20 00003 20 55 10
6513-24 00004 24 55 10
Sealing plate rubber
Articlenumber
Order no0741330-
for load class
d[mm]
h[mm]
6334-13-25 00001 13-25 40 6
6334-40-50 00002 40-50 55 6
6334-75-100 00003 75-100 70 6
Rubber mould
Articlenumber
Order no0741290-
for load class
h[mm]
d[mm]
Number of plugs
6329- 12-16 00001 13 + 25 8 37 16
6329- 20-24 00002 40 + 50 8 52 16
6329- 30-36 00003 75 + 100 8 67 16
6329- 42-52 00004 125 + 150 10 92 9
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Assembly pin plastic Sealing plate rubber
The assembly pin is used for quick removal of the formwork The pin is screwed into the steel nailing plate with adapter The assembly pin breaks off at the design breaking point when removing the formwork
The grey HD Sealing plate is used to seal recesses and conceal (and protect)the HD Anchors Available for thread sizes Rd12 to Rd24
The rubber sealing plate is placed be-tween the steel nailing plate and the formwork to prevent cement getting into the nailing plate holes when pouring the concrete
HD Sealing plate plastic
Mould
Accessor ies
Mould for making the concrete recess plugs to fill the recesses made by the nailing plates Rubber re-usable
Design breaking point
hd
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
37
HD Lifting links mdash wear limits
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
Link length wear limits bdquolldquo [mm]
lmax 160 160 170 170 185 185 229 229
Handle thickness wear limits bdquodldquo [mm]
dmin 117 117 144 144 198 198 234 234
Thread thickness wear limits bdquogldquo [mm]
gmin 113 152 191 229 286 343 401 498
Dimensions mdash HD Lifting links
Load class
Article number
Order no0742130-
Rd weight[kg]
ltotal[mm]
l[mm]
c[mm]
b[mm]
b1[mm]
d[mm]
13 6362-12 00001 12 057 1775 153 185 76 50 13
25 6362-16 00002 16 065 1825 153 235 76 50 13
40 6362-20 00003 20 121 1970 162 290 82 50 16
50 6362-24 00004 24 129 2030 162 350 82 50 1675 6362-30 00005 30 240 2280 177 430 94 50 22100 6362-36 00006 36 254 2365 177 515 94 50 22
125 6362-42 00007 42 484 2865 219 595 117 65 26
150 6362-52 00008 52 531 2995 219 725 117 65 26
d min g min
l max
C EH
ALFE
N
HD
25
HH
X X X
X X X
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
General information
HD Lifting link
l tota
l
The threads must be checkedregularly for damage Recuttingthreads is not permitted
Health and safety regulations must always be observed
Regulations covering the use of cranes and other lifting equipment apply
All HD Lifting links are identification marked
load group
identification number
Type zinc plated
CE-mark
manufacturer
While the HD Anchor link is installed the hexagon shaped tip of the ring bolt simultaneously turns the integrated thread protector
When the HD Lifting link is removed the plastic thread cap returns to the top of the socket to protect the thread
If the anchor was cast in using the nail-ing plate or the magnetic recess former then the shape of the final recess allows
the HD lifting clutch to distribute shear or diagonal load more effectively into the concrete
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
iBefore each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
38
Dimensions mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
MRd b1[mm]
b2[mm]
h1[mm]
h2[mm]
wrench[mm]
d[mm]
13 6367-12 00001 12 40 32 100 25 34 13
25 6367-16 00002 16 40 32 100 25 34 13
40 6367-20 00003 20 55 34 126 28 46 16
50 6367-24 00004 24 57 45 148 35 50 18
75 6367-30 00005 30 70 46 163 41 65 20
100 6367-36 00006 36 70 46 163 41 65 20
125 6367-42 00007 42 95 60 201 48 75 23
150 6367-52 00008 52 95 60 201 48 75 23
250 6367-64 00009 64 110 70 246 59 95 305
C E
HH
X X X
X X X
HD 25
b1
b2
h 2d
d
h 1
b3
MRd
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Rotary head lifting clutch
HD L i f t ing Devices
The 6367 Rotary head lifting clutch
bull forged spanner notches on the rotary clutch facilitate fitting removal
bull chrom (VI) free galvanized coating provides up-to-date environmentally friendly corrosion protection
bull large load surface ensures smooth rotation and turning even under load
bull only clutch capable of pitching under diagonal load
bull minimal height clutch size
Improved load transfer with a specially shaped load surface
Application The HD Rotary head lifting clutch can be used for diagonal as well as for shear loads The rotatable head facilitates insertion into the anchor the HD Rotary head clutch can be screwed into the HD Anchor while still attached to the crane hook
identification-number
CE-mark
Optional available certificates
(please request when ordering)
bull A certificate confirming that all guidelines and quality controlled manufacture were observed also includes a certificate confirming the type of lifting link with an identification number and inspection table
bull In addition to the certificate a written report confirming the lifting link was tested to twice its nominal load capacityPlease refer to the current HALFEN price list for order numbers
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
39
Load capacity mdash HD Rotary head lifting clutch
Load class
Article number
Order no0742230-
Centric load[kN]
Diagonal load le 45deg[kN]
Shear load[kN]
13 6367-12 00001 130 130 75
25 6367-16 00002 250 250 140
40 6367-20 00003 400 400 225
50 6367-24 00004 500 500 280
75 6367-30 00005 750 750 425
100 6367-36 00006 1000 1000 570
125 6367-42 00007 1250 1250 710
150 6367-52 00008 1500 1500 855
250 6367-64 00009 2500 2500 1300
Wear limits mdash annual inspection
Load class
d[mm]
dmin[mm]
gmin[mm]
13 130 117 113
25 130 117 152
40 160 144 191
50 180 162 229
75 200 182 286
100 200 182 343
125 230 210 401
150 230 210 498
250 305 286 618
HALFEN Check-Karte
05 mm HD
Grenzmaszlig d
Grenzmaszlig g
HD
Grenzmaszlig d bei jaumlhrlicher Kontrolle
Lastklasse d [mm] d min [mm] g min [mm]
13 130 117 11325 130 117 15240 160 144 19150 180 162 22975 200 182 286
100 200 182 343125 230 210 401150 230 210 498250 305 286 618
Abl
eger
eif A
blegereif
360deg
180deg
45deg
HD
45deg45
HD
CE
d
g
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
(see table bdquowear limitsldquo)
Application mdash rotary head lifting clutch
Checking the condition of the clutch using the HALFEN Check-card
Pitch limitsMaximal angle of 45deg for diagonal load with cable spread or 90deg in pitching
Checking the life-spanUsing the HALFEN Check-card the condi-tion of the rotary head clutch is easily checked on-site (see table below) by checking the join-gap and the handle If a HALFEN Check-card is not available a 05 mm thick piece of metal can be used instead
Installationbull forged spanner notches on the head
allow easy fitting removalbull crimp marks in the clutch prevent
kinkingbull galvanic coating protects against
corrosion this includes the inner parts of the clutch
Range of movementbull 180deg pivotbull 360deg rotatable
Additional safetybull a failure safety factor of 4
applies for all load directionsbull rotatable under load
Note Reduced load capacity in shear load
d
Life-span of the anchor clutch Check the join and the minimum (dmin) thickness of the load handle to determine if the unit needs to be discarded
Check wear using the check-card05 mm Discard the anchor if the card can be inserted deeper than the red line (as illustrated)
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
40
Dimensions mdash HD Perfect lifting head
Load class
Article number
Order no0742170-
Rd weight[kg]
l[mm]
d[mm]
c[mm]
ds[mm]
13 6377-12 00001 12 05 300 41 185 8
25 6377-16 00002 16 09 390 54 235 11
40 6377-20 00003 20 20 510 70 290 14
50 6377-24 00004 24 24 550 70 350 16
75 6377-30 00005 30 58 700 98 430 20
100 6377-36 00006 36 69 760 98 515 22
125 6377-42 00007 42 110 860 124 595 24
150 6377-52 00008 52 140 940 124 725 28
Wire breaks
cable typeVisible wire breaks over a cable
length of
3d 6d 10d
strand cable 4 6 16
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
C E
HA
LFE
N
HD
13
P
X X
X X
X X
X
SRd 00
00
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Li f t ing Devices
Application The HD Perfect-head is especially suited for diagonal loads and is used for lifting wall elements upright with load angles under 90deg Observe the application instructions for HD Anchors
HD Perfect lifting head
All lifting equipment including cable loops must be checked by a qualified expert at least once a year to ensure safety There is no predetermined limit on the life span of a cable HALFEN can only guarantee the safety and function of the perfect head if original cable-loops are used Bolt threads must be checked regularly for any signs of dam-age Recutting threads is not permitted
Cable loops must be checked for fol-lowing defects
bull kinking
bull breakage in a cable strand
bull loosening of the exterior wires in the cable length
bull compressive deformation
bull crushing in the load area of the load loop with more than four wire breaks in strand-cables and more than ten breaks in wire-laid cables
bull signs of corrosion
bull excessive wear in the cable or cable-end connections
bull a large number of broken wires
Checking the cable loops
Cables must be discarded if the follow-ing number of broken wires are visible
Checking the cable loop must also include checking cable loop slip in the ferrule Cables must not come into contact with acids caustic solutions or other aggressive substances Cable loops are preferable hung in crane hooks with large cross sections Crane hooks with sharp edges or with minimal cross sections and therefore small diameters may damage and cause cables to deteriorate faster resulting in a shorter lifespanLifting clutches generally have a longer service life than cables therefore lift-ing clutches with cable loops that have been discarded can be returned to HALFEN to be repressed
identification number
load classon label
CE-mark
Checking the thread See HD clutch table on page 37 (ldquowear limits for the HD Clutchrdquo) see ldquogminrdquo
Optional available certificates Please request when ordering and
refer to the current HALFEN price list for order numbers rarr see pages 37 or 38 for further information
i
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
41
Dimensions mdash HD Adapter
Load class
Article number
Order no0742140-
Rd d d1 d2 h Suitable for the universal-head clutch
[mm] [mm] [mm] [mm] Article number
1313 6366-12 00001 12 70 40 30 30 6102-13
2525 6366-16 00002 16 78 40 30 38 6102-1525
4040 6366-20 00003 20 97 55 45 456102-35
5050 6366-24 00004 24 97 55 45 45
7575 6366-30 00005 30 117 70 60 606102-610
100100 6366-36 00006 36 117 70 60 60
125125 6366-42 00007 42 117 95 85 956102-1220
150150 6366-52 00008 52 117 95 85 95
Wear limits mdash HD Adapters
Load class 13 25 40 50 75 100 125 150
thread Rd 12 16 20 24 30 36 42 52
wear limit
minimum-thread-Oslash 116 155 166 234 293 352 411 510
minimum head thickness [mm]
min head thickness 70 100 115 115 160 160 245 245
HD-Adapter Kontrolle
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
HD Adapter
Type zinc plated
Application The HD Adapter enables the DEHA Spherical head lifting anchor system to be used with the HD Socket lifting system The universal head lift-ing link of the appropriate load class can then be attached
HD L i f t ing Devices
bull the bolt is bent or deformed in any way
bull the thread is damaged or if there is any signs of cracks
Discard the HD-adapter if
Visual inspection for bending in the screwthread and for other deformation (rebending the screwthread is not permitted)
Visual inspection of bolt for any
signs of cracks
Includes a visual inspection of the thread for any damage and atypical wear
Check head thickness (see below)
Check thread diameter
Visual inspection of pressure plate for obvious wear
Inspection procedure mdash HD Adapter
bull minimal head thickness and thread diameter have been exceeded due to excessive wear
bull pressure plate wear has progressed so far that the universal head lifting link only has contact towards the top of the adapter-plate
Before each use check all lifting equipment for correct application and visually inspect to ensure damage-free condition
It is prohibited to use damaged lifting equipment
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
42
Adapter (supplement) 6368 for article 6366 for the 20 mm nailing plate
Article number
Order no0742150-
Thread diameter
[Rd]
Screw depth 6366 without
adapter[mm]
Screw depth with adapter
[mm]
Nominal load
[kN]
6368-12 00001 12 185 85 110
6368-16 00002 16 235 135 250
6368-20 00003 20 290 190 400
6368-24 00004 24 350 250 500
6368-30 00005 30 430 330 750
6368-36 00006 36 515 415 1000
6368-42 00007 42 595 515 1250
6368-52 00008 52 725 645 1500
Rd
20 mm
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Insta l la t ion of the HD L i f t ing System
See nailing plate for diameter
Sealing the nailing plate recess
Recesses in precast balconies stairs or other elements can be sealed with plastic or steel recess fillers These however remain visible in the element If an aesthetic finish is required reces-ses can be cast in concrete using the same material as in the main element
This provides a near uniform surfacebull in the same colouringbull in the same materialbull with the same texture
Fixing the recess fillers (fig 9 ndash 11) After final installation of the precast element the recess fillers can be cemented in place
We recommend using commercially available quick-set mortar
The moulds are reusable
A PU (Polyurethane) mould is available to make custom recess fillers in the precast plant this ensures a visually optimal solution
fig 8
fig 10 fig 11fig 9
The concrete recess fillers blend in to the surface of theprecast concrete parts
Making the recess fillers (fig 8) To achieve the required structure place the recess filler mould with the larger ring diameter facing down on the form-work and fill with concrete from the same batch as the concrete component
The concrete is then levelled off Remove the mould once the concrete has hardened the recess fillers can now be removed from the formwork and used
Adapter for the HD Adapter
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
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erm
any
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ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
43
Lift assembly set
Axial load capacity
[kN]
Articlenumber
Order no0742
50 DLM-RD 12 200-00001
120 DLM-RD 16 200-00002
200 DLM-RD 20 200-00003
250 DLM-RD 24 200-00004
400 DLM-RD 20HD 200-00005
sreP1 x a
m
MYY
M
Anchor point according to DIN EN 795
attachments and fall
protection equipment
or HD Clutch Rd16
Use only approved
HD Ring-bolt Rd16
DEHA04
SRd20
copy 2014 HALFEN HD 141-E wwwhalfencom
HD-SOCKET LIFTING SYSTEM
Further HALFEN Products
DEHA Lift installation
HALFEN Anchor point for personal protection equipment in accordance with DIN EN 795
HD Short anchor or crown anchor
HD Clutch or ring bolt is attached during installation as a permanent fixture
The month and the year of installation are individually stamped for each project
HALFEN Anchor point
Cable loop installed in a lift head
Only one person is allowed to be secured to each HALFEN Personal fall protection anchor point
The anchor point is only to be used for personal fall protection
The HALFEN anchor point meets the requirements of the construction ele-ment type-test EG PS 08060030
cable loop with securing bracket (50 ndash 250 kN)
The HALFEN Lift-set-box is used forinstallation of lifts and lift components After initial installation the HALFEN Lift-set-box is perfect for upgrade and maintenance work in lift shafts
The pre-assembled box can be installedin machine rooms and in shaft headsto lift heavy items
This system facilitates exact positioningof the drive motor in the machine-room The system can also be used to install guide rails and other heavy lift compon-ents in the lift shaft
The bracket is bolted to the ceiling with HALFEN Concrete bolts to secure the cable loop This prevents it from turning and loosening from the ceiling This guarantees maximum safety when working in the lift shaft The system has been used by renowned lift manufacturers for many years and provides the advantages of convenient assembly as well as being safety and time-efficient
The HALFEN Lift assembly set includesa cable loop which is held in placewith a bracket
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-
copy 2
014
HA
LFEN
Gm
bH G
erm
any
appl
ies
also
to
copy
ing
in e
xtra
cts
T - 0
07 -
E - 0
514
PD
F 0
514
NOTES REGARDING THIS CATALOGUETechnical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication We reserve the right to make technical and design changes at any time HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors
The Quality Management System of Halfen GmbH is certified for the locations in Germany France the Netherlands Austria Poland Switzerland and the Czech Republic according to DIN EN ISO 90012008 Certificate No QS-281 HH
Furthermore HALFEN is represented with sales offices and distributors worldwide Please contact us wwwhalfencom
Austria HALFEN Gesellschaft mbHLeonard-Bernstein-Str 101220 Wien
Phone +43 - 1 - 259 6770 E-Mail officehalfenatInternet wwwhalfenat
Fax +43 - 1 - 259 - 6770 99
Belgium Luxembourg HALFEN NVBorkelstraat 1312900 Schoten
Phone +32 - 3 - 658 07 20E-Mail infohalfenbeInternet wwwhalfenbe
Fax +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution CoLtdRoom 601 Tower D Vantone CentreNo A6 Chao Yang Men Wai StreetChaoyang District Beijing middot PR China 100020
Phone +86 - 10 5907 3200E-Mail infohalfencnInternet wwwhalfencn
Fax +86 - 10 5907 3218
Czech Republic HALFEN sroBusiness Center ŠafraacutenkovaŠafraacutenkova 12381155 00 Praha 5
Phone +420 - 311 - 690 060E-Mail infohalfen-dehaczInternet wwwhalfen-dehacz
Fax +420 - 235 - 314 308
France HALFEN SAS18 rue Goubet75019 Paris
Phone +33 - 1 - 445231 00E-Mail halfenhalfenfrInternet wwwhalfenfr
Fax +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbHKatzbergstrasse 3 40764 Langenfeld
Phone +49 - 2173 - 970 - 0E-Mail infohalfendeInternet wwwhalfende
Fax +49 - 2173 - 970 225
Italy HALFEN Srl Soc UnipersonaleVia Flli Bronzetti Ndeg 2824124 Bergamo
Phone +39 - 035 - 0760711E-Mail infohalfenitInternet wwwhalfenit
Fax +39 - 035 - 0760799
Netherlands HALFEN bvOostermaat 37623 CS Borne
Phone +31 - 74-267 14 49E-Mail infohalfennlInternet wwwhalfennl
Fax +31 - 74-267 26 59
Norway HALFEN ASPostboks 20804095 Stavanger
Phone +47 - 51 82 34 00E-Mail posthalfennoInternet wwwhalfenno
Fax +47 - 51 82 34 01
Poland HALFEN Sp z ooUl Obornicka 28760-691 Poznan
Phone +48 - 61 - 622 14 14E-Mail infohalfenplInternet wwwhalfenpl
Fax +48 - 61 - 622 14 15
Sweden Halfen ABVaumldursgatan 5412 50 Goumlteborg
Phone +46 - 31 - 98 58 00E-Mail infohalfenseInternet wwwhalfense
Fax +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AGHertistrasse 25 8304 Wallisellen
Phone +41 - 44 - 849 78 78E-Mail mailhalfenchInternet wwwhalfench
Fax +41 - 44 - 849 78 79
United Kingdom Ireland
HALFEN LtdA1A2 Portland CloseHoughton Regis LU5 5AW
Phone +44 - 1582 - 47 03 00E-Mail infohalfencoukInternet wwwhalfencouk
Fax +44 - 1582 - 47 03 04
United States of America HALFEN USA Inc8521 FM 1976PO Box 547Converse TX 78109
Phone +1 80042391 40E-Mail infohalfenusacomInternet wwwhalfenusacom
Fax +1 8776834910
For countries not listed HALFEN International
HALFEN International GmbHLiebigstr 14 40764 Langenfeld Germany
Phone +49 - 2173 - 970 - 0 E-Mail infohalfencomInternet wwwhalfencom
Fax +49 - 2173 - 970 - 849
CONTACT HALFEN WORLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries please contact us
- HD SOCKET LIFTING SYSTEM
- Contents
- System Overview
- Selection Charts
- Lifting Links and Clutches mdash Application Notes
- Safety
- Installation and Application
- Design Considerations
- HD Anchor
- HD Short Anchors
- HD Rod Anchor
- HD Plate Anchor
- HD Plain Anchor
- Accessories
- HD Lifting Devices
- Further HALFEN Products
- Contact
-