han 2013

8
 Hydrogen production by steam reforming of ethanol over mesoporous NieAl 2 O 3 eZrO 2  xerogel catalysts: Effect of Zr/Al molar ratio Seung Ju Han a , Yongju Bang a , Jeong Gil Seo b , Jaekyeong Yoo a , In Kyu Song a, * a School of Chemical and Biological Engineering, Institute of Chemical Processes, Seoul National University, Shinlim-dong, Kwanak-ku, Seoul 151-744, South Korea b Department of Environmental Engineering and Energy, Myongji University, Nam-dong, Cheoin-gu, Yongin-si, Gyeonggi-do 449-728, South Korea a r t i c l e i n f o Article history: Recei ved 18 October 2012 Recei ved in revised form 7 November 2012 Accepted 10 November 2012 Available online 6 December 2012 Keywords: Hydrogen production Steam reforming of ethanol Mesoporous NieAl 2 O 3 eZrO 2  xerogel catalyst Zr/Al molar ratio Acidity a b s t r a c t A series of mesopo rous NieAl 2 O 3 eZrO 2  xer ogel catalysts (deno ted as Ni-AZ-X ) wi th diff ere nt Zr/ Al mol ar rati o (X) were pre pare d by a single -st ep epox ide- dri ven sol egel method, and they were applied to the hydrogen production by steam reforming of ethanol. The effect of Zr/Al molar ratio of Ni-AZ- X  catalysts on their physicoch emical properties and catalytic activiti es was investigated . Textur al and chemical properties of Ni-AZ - X cataly sts were stron gly inuenced by Zr/Al molar ratio. Surface area of Ni-AZ-X catalysts decreased with increasing Zr/Al molar ratio due to the lattice contraction of ZrO 2  caused by the incorporation of Al 3þ into ZrO 2 . Intera ction between nickel oxide species and support (Al 2 O 3 eZrO 2 ) decreased with increasing Zr/Al molar ratio through the formation of NiO eAl 2 O 3 eZrO 2  composite structure. Acidity of reduced Ni-AZ- X  catalysts decreased with increasing Zr/Al molar ratio due to the loss of acid sites of Al 2 O 3  by the addition of ZrO 2 . Acidity of Ni-AZ- X  catalysts served as a crucial factor determining the catalytic perfor- mance in the steam reforming of ethanol; an optimal acidity was required for maximum produc tion of hydroge n. Among the catalys ts tested, Ni-AZ-0.2 (Zr/Al  ¼  0.2) catalyst with an intermediate acidity exhibited the best catalytic performance in the steam reforming of ethanol. Copyright  ª 2012, Hydroge n Energy Public ations , LLC. Published by Elsevier Ltd. All rights reserved. 1. Int rodu ction With increasing demand for new and clean energy, hydrogen has attracted much attention as a promising energy carrier, because it possesses high energy density (ca. 120.7 kJ/g) and burns without emitting any environmental pollutants  [1e4]. There are various resources for hydrogen production such as coa l, natu ralgas, prop ane,methanol,andethanol.Amon g these resources, ethanol has been considered as a practica l resource, because it is biodegra dable, low in toxicity, and free from cata- lys t pois ons such as sulf ur [4]. Mor eove r, ethanol becomes more abundant ly available due to the increasing ethanol production by bio-chemical processes  [5] . Thus, ethanol has served an environmentally friendly resource for hydrogen production. Reforming techn olog ies for hydrogen production from ethanol can be classied into steam reforming, auto-thermal *  Corresponding author. Tel.:  þ82 2 880 9227; fax:  þ82 2 889 7415. E-mail address: [email protected]  (I.K. Song).  Available online at  www.sciencedirect.com journal homepage:  www.elsevier.com/locate/he international journal of hydrogen energy 38 (2013) 1376 e1383 0360-3199/$ e  see front matter Copyright  ª 2012, Hydroge n Energy Publica tions , LLC. Published by Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.ijhydene.2012.11.057

Upload: landa

Post on 03-Nov-2015

5 views

Category:

Documents


0 download

DESCRIPTION

vxcvc

TRANSCRIPT

  • Seung Ju Han a, Yongju BangaSchool of Chemical and Biological Engineerin

    151-744, South Korea

    ering an

    because it possesses high energy density (ca. 120.7 kJ/g) and

    burns without emitting any environmental pollutants [1e4].

    There are various resources for hydrogen production such as

    coal,natural gas, propane,methanol, andethanol.Amongthese

    by bio-chemical processes [5]. Thus, ethanol has served an

    environmentally friendly resource for hydrogen production.

    Reforming technologies for hydrogen production from

    ethanol can be classified into steam reforming, auto-thermal

    * Corresponding author. Tel.: 82 2 880 9227; fax: 82 2 889 7415.

    Available online at www.sciencedirect.com

    w.

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 3E-mail address: [email protected] (I.K. Song).1. Introduction

    With increasing demand for new and clean energy, hydrogen

    has attracted much attention as a promising energy carrier,

    resources, ethanol has been considered as a practical resource,

    because it is biodegradable, low in toxicity, and free from cata-

    lyst poisons suchas sulfur [4].Moreover, ethanol becomesmore

    abundantly available due to the increasing ethanol productionMesoporous NieAl2O3eZrO2 xerogel

    catalyst

    Zr/Al molar ratio

    Acidity

    increasing Zr/Al molar ratio due to the loss of acid sites of Al2O3 by the addition of ZrO2.

    Acidity of Ni-AZ-X catalysts served as a crucial factor determining the catalytic perfor-

    mance in the steam reforming of ethanol; an optimal acidity was required for maximum

    production of hydrogen. Among the catalysts tested, Ni-AZ-0.2 (Zr/Al 0.2) catalyst withan intermediate acidity exhibited the best catalytic performance in the steam reforming of

    ethanol.

    Copyright 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rightsreserved.bDepartment of Environmental Engine

    Korea

    a r t i c l e i n f o

    Article history:

    Received 18 October 2012

    Received in revised form

    7 November 2012

    Accepted 10 November 2012

    Available online 6 December 2012

    Keywords:

    Hydrogen production

    Steam reforming of ethanol0360-3199/$ e see front matter Copyright http://dx.doi.org/10.1016/j.ijhydene.2012.11.0a, Jeong Gil Seo b, Jaekyeong Yoo a, In Kyu Song a,*

    g, Institute of Chemical Processes, Seoul National University, Shinlim-dong, Kwanak-ku, Seoul

    d Energy, Myongji University, Nam-dong, Cheoin-gu, Yongin-si, Gyeonggi-do 449-728, South

    a b s t r a c t

    A series of mesoporous NieAl2O3eZrO2 xerogel catalysts (denoted as Ni-AZ-X ) with

    different Zr/Al molar ratio (X) were prepared by a single-step epoxide-driven solegel

    method, and they were applied to the hydrogen production by steam reforming of ethanol.

    The effect of Zr/Al molar ratio of Ni-AZ-X catalysts on their physicochemical properties

    and catalytic activities was investigated. Textural and chemical properties of Ni-AZ-X

    catalysts were strongly influenced by Zr/Al molar ratio. Surface area of Ni-AZ-X catalysts

    decreased with increasing Zr/Al molar ratio due to the lattice contraction of ZrO2 caused by

    the incorporation of Al3 into ZrO2. Interaction between nickel oxide species and support

    (Al2O3eZrO2) decreased with increasing Zr/Al molar ratio through the formation of NiO

    eAl2O3eZrO2 composite structure. Acidity of reduced Ni-AZ-X catalysts decreased withmolar ratio

    mesoporous NieAl2O3eZrO2 xerogel catalysts: Effect of Zr/Al

    Hydrogen production by steam

    journal homepage: ww2012, Hydrogen Energy P57reforming of ethanol over

    elsevier .com/locate/heublications, LLC. Published by Elsevier Ltd. All rights reserved.

  • lysts were obtained with an ASAP-2010 (Micromeritics)

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 3 1377reforming, and partial oxidation [6]. Among these technologies,

    ethanol steamreforminghasbeenextensively investigateddue

    to its high hydrogen yield compared to the other reforming

    technologies [7]. The target reactionof ethanol steamreforming

    is represented in Eq. (1). However, it is known that ethanol

    steam reforming reaction is accompanied by several reactions,

    including ethanol dehydration (Eq. (2)), ethanol decomposition

    (Eq. (3)) followed by methane steam reforming (Eq. (4)), and

    ethanol dehydrogenation (Eq. (5)). Among these reactions,

    ethanol dehydration reaction is mainly responsible for low

    hydrogen yield due to the formation of polymeric carbon

    species [8]. On the other hand, water-gas shift reaction (Eq. (6))

    is an advantageous reaction in the steam reforming of ethanol

    because it enhances hydrogen yield.

    C2H5OH 3H2O/ 2CO2 6H2 (DHo298 K 174 kJ/mol) (1)

    C2H5OH4 C2H4 H2O (DHo298 K 45 kJ/mol) (2)

    C2H5OH4 CH4 CO H2 (DHo298 K 49 kJ/mol) (3)

    CH4 H2O4 CO 3H2 (DHo298 K 205 kJ/mol) (4)

    C2H5OH4 C2H4O H2 (DHo298 K 68 kJ/mol) (5)

    CO H2O4 CO2 H2 (DHo298 K 41.2 kJ/mol) (6)

    Therefore, developing an efficient ethanol steam reforming

    catalyst which can not only promote hydrogen production but

    also suppress undesired ethanol dehydration reaction is of

    great importance. Conventionally, nickel catalysts supported

    on alumina (Ni/Al2O3) have been widely used in the steam

    reforming of ethanol due to their high dehydrogenation

    activity and low cost [9,10]. However, it is known that Ni/Al2O3catalysts suffer from significant deactivation caused by

    carbon deposition on their acid sites during the ethanol steam

    reforming reaction [11]. For this reason, many attempts have

    been made to increase both catalytic activity and durability of

    Ni/Al2O3 catalysts through modification of supporting mate-

    rials [12]. Alkaline oxides such as MgO and CaO have been

    widely used as additives or promoters, because they can

    suppress the coking reaction by neutralizing acid sites of Al2O3[12]. Addition of lanthanide oxides can also increase the

    catalytic activity by promoting gasification reaction of dis-

    solved carbon species on the surface of nickel catalysts [13].

    Among various metal oxides, ZrO2 is known to be the most

    effective additive for Ni/Al2O3 catalysts in the steam reform-

    ing of ethanol, because ZrO2 can not only enhance the stability

    of the catalysts but also promote adsorption and dissociation

    of water on the surface of nickel catalysts [14e16]. On the

    other hand, Ni/Al2O3 xerogel catalysts have also been inves-

    tigated as efficient catalysts for hydrogen production by

    reforming reactions due to their high surface area and well-developed mesoporous structure [16,17]. Therefore, a system-

    atic investigation on optimizing ZrO2 addition to NieAl2O3instrument. Chemical compositions of Ni-AZ-X catalysts were

    determined by ICP-AES (ICPS-1000IV, Shimadzu) analyses.

    Crystalline structures of calcined and reduced catalysts were

    investigated by XRD (D-Max2500-PC, Rigaku) measurements

    using Cu-Ka radiation (l 1.541 A) operated at 50 kV and100 mA. In order to examine the interaction between nickel

    species and support, temperature-programmed reduction

    (TPR) measurements were conducted in a conventional flow

    system with a moisture trap connected to a thermal conduc-

    tivity detector (TCD) at temperatures ranging from roomxerogel catalyst for hydrogen production by steam reforming

    of ethanol would be worthwhile.

    In this work, a series of mesoporous NieAl2O3eZrO2 xero-

    gel catalysts (Ni-AZ-X ) with different Zr/Al molar ratio (X )

    were prepared by a single-step epoxide-driven solegel

    method, and they were applied to the hydrogen production by

    steam reforming of ethanol. The effect of Zr/Al molar ratio on

    the physicochemical properties and catalytic activities of

    mesoporous Ni-AZ-X catalysts in the steam reforming of

    ethanol was investigated.

    2. Experimental

    2.1. Preparation of mesoporous NieAl2O3eZrO2 xerogelcatalysts

    A series of mesoporous NieAl2O3eZrO2 xerogel catalysts with

    different Zr/Al molar ratio were prepared by a single-step

    epoxide-driven solegel method, according to the similar

    methods reported in the literatures [18,19]. Known amounts of

    aluminum precursor (aluminum nitrate nonahydrate, Sig-

    maeAldrich, 98%) and zirconium precursor (zirconium oxy-

    nitrate hydrate, SigmaeAldrich, 99%) were dissolved in

    ethanol (58 ml). The total amount of two precursors was

    0.04 mol. An appropriate amount of nickel precursor (nickel

    nitrate hexahydrate, SigmaeAldrich, 97%) was then dissolved

    in the solution containing aluminum and zirconium precur-

    sors with vigorous stirring. Propylene oxide (29 ml) as a gela-

    tion agent was then added into the resulting solution. Upon

    maintaining the solution for a few minutes, deprotonation of

    hydrated metal salts and subsequent cross-linking of metal

    ion complex occurred for the formation of NieAl2O3eZrO2composite gel. After the gel was aged for 2 days, it was washed

    with ethanol two times in order tominimize the destruction of

    pore structure of the catalyst by removing foreign substances

    in the gel with ethanol. The product was then dried at 80 C ina convection oven for 5 days. The resulting powder was finally

    calcined at 550 C for 5 h to obtain a mesoporousNieAl2O3eZrO2 xerogel catalyst. The prepared mesoporous

    NieAl2O3eZrO2 xerogel catalysts were denoted as Ni-AZ-X

    (X 0, 0.1, 0.2, 0.3, and 0.4), where X represented Zr/Al molarratio. Nickel loading of Ni-AZ-X catalysts was fixed at 10 wt%.

    2.2. Characterization

    Nitrogen adsorptionedesorption isotherms of Ni-AZ-X cata-temperature to 1000 C with a ramping rate of 5 C/min. Forthe TPR measurements, a mixed stream of H2 (2 ml/min) and

  • AZ-X catalysts decreased with increasing Zr/Al molar ratio.

    This might be due to the increased textural density of Ni-AZ-X

    catalysts caused by the addition of ZrO2 into NieAl2O3composite [21]. The lowest surface area of Ni-AZ-0.4 catalyst

    could be explained by higher surface energy of Zr4 than Al3;the coalescence of structure occurred for the minimization of

    surface energy, resulting in the decrease of surface area

    [22,23]. However, pore volume and average pore diameter of

    Ni-AZ-X catalysts showed no consistent trend with respect to

    Zr/Al molar ratio.

    Vol

    ume

    adso

    rbed

    (A. U

    .)

    Ni-AZ-0

    Ni-AZ-0.1

    Ni-AZ-0.2

    Ni-AZ-0.3

    Ni-AZ-0.4

    Table 1eDetailed physicochemical properties of Ni-AZ-Xcatalysts calcined at 550 C for 5 h.

    Catalyst Zr/Almolarratioa

    Surfacearea

    (m2/g)b

    Porevolume(cm3/g)c

    Averagepore

    diameter (nm)d

    Ni-AZ-0 0 339 0.66 5.5

    Ni-AZ-0.1 0.07 336 0.62 5.3

    Ni-AZ-0.2 0.15 320 0.63 5.7

    Ni-AZ-0.3 0.25 292 0.49 5.0

    Ni-AZ-0.4 0.39 214 0.28 3.9

    a Determined by ICP-AES measurement.

    b Calculated by the BET equation.

    c BJH desorption pore volume.

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 31378N2 (20 ml/min) was used for 100 mg of catalyst sample.

    Dispersion of metal species on the reduced catalysts was

    examined by TEM-EDX analyses (Tecnai F20, FEI). Prior to the

    TEM analyses, each catalyst was preliminarily reduced with

    a mixed stream of H2 (3 ml/min) and N2 (30 ml/min) at 550 Cfor 3 h. NH3-TPD experiments were conducted to determine

    the acid property of reduced catalysts (BELCAT-B, BEL Japan).

    0.07 g of each catalyst charged into the TPD apparatus was

    reduced at 550 C for 3 h with a mixed stream of H2 (2.5 ml/min) and Ar (47.5 ml/min). After cooling the catalyst to room

    temperature, a mixed stream of NH3 (2.5 ml/min) and He

    (47.5 ml/min) was introduced into the reactor at 50 C for50 min to saturate acid sites of the catalyst. Physisorbed

    ammonia was removed at 100 C for 1 h under a flow of He(50 ml/min). After cooling the sample, furnace temperature

    was increased from 50 C to 900 C at a heating rate of 5 C/minunder a flow of He (30 ml/min). The desorbed ammonia was

    detected using a TCD (thermal conductivity detector). The

    amount of carbon deposition in the used catalysts was

    determined by CHNS elemental analyses (CHNS 932, Leco).

    2.3. Hydrogen production by steam reforming of ethanol

    Hydrogen production by steam reforming of ethanol was

    carried in a continuous flow fixed-bed reactor under atmo-

    spheric pressure. Each calcined catalyst (100 mg) was reduced

    with a mixed stream of H2 (3 ml/min) and N2 (30 ml/min) at

    550 C for 3 h. Ethanol and water were sufficiently vaporizedby passing through a pre-heating zone, and they were

    continuously fed into the reactor together with N2 carrier

    (30 ml/min). Feed composition was fixed at

    C2H5OH:H2O:N2 1:6:24.5. Total feed rate with respect tocatalyst weight was maintained at 23,140 ml/hg. Catalyticreaction was carried out at 500 C. Reaction products wereperiodically sampled and analyzed using an on-line gas

    chromatograph (ACME 6000, Younglin) equipped with

    a thermal conductivity detector (TCD). Ethanol conversion,

    hydrogen yield, and carbon-containing product selectivity

    were calculated according to the following equations. Fi,in and

    Fi,out are molar flow rates of the specific species (i) at the inlet

    and outlet of the reactor, and ni is a stoichiometric factor of

    carbon-containing product.

    Ethanol conversion % FEtOH;in FEtOH;out

    FEtOH;in

    100 (7)

    Hydrogen yield % FH2 ;out3 FEtOH;in FEtOH;out 100 (8)

    Si;carboncontaining product% ni Fi;carbon-containing product2 FEtOH;in FEtOH;out 100

    (9)

    3. Results and discussion

    3.1. Physicochemical properties of Ni-AZ-X catalystsTextural properties of Ni-AZ-X (X 0, 0.1, 0.2, 0.3, and 0.4)catalysts were examined by nitrogen adsorptionedesorptionisotherm measurements as represented in Fig. 1. All the Ni-

    AZ-X catalysts exhibited type-IV isotherms with H2-type

    hysteresis loops, indicating the presence of well-developed

    mesopores [20]. Detailed physicochemical properties of Ni-

    AZ-X (X 0, 0.1, 0.2, 0.3, and 0.4) catalysts are summarized inTable 1. The observed Zr/Al molar ratios of Ni-AZ-X catalysts

    were quite similar to the designed values. Surface area of Ni-

    0 0.2 0.4 0.6 0.8 1.0Relative pressure (P/P0)

    Fig. 1 e Nitrogen adsorptionedesorption isotherms of Ni-

    AZ-X (X [ 0, 0.1, 0.2, 0.3, and 0.4) catalysts calcined at

    550 C.d BJH desorption average pore diameter.

  • 3.2. XRD and TPR results of Ni-AZ-X catalysts

    Fig. 2 shows the XRD patterns of Ni-AZ-X (X 0, 0.1, 0.2, 0.3,and 0.4) catalysts calcined at 550 C. In the Ni-AZ-0 catalyst,three diffraction peaks indicative of NiAl2O4 phase (solid lines

    in Fig. 2) were observed, as reported in the literatures [16,24].

    However, the peak intensity of NiAl2O4 gradually decreased

    with increasing Zr/Almolar ratio. Instead, the diffraction peak

    of tetragonal ZrO2 (1 1 1) (dashed line in Fig. 2) became strong

    with increasing Zr/Al molar ratio. It is noticeable that XRD

    peak of tetragonal ZrO2 (1 1 1) in the Ni-AZ-X (X 0.1, 0.2, 0.3,and 0.4) catalysts shifted to the higher diffraction angle than

    its original angle (2q 30.2), representing the latticecontraction of ZrO2 caused by the incorporation of Al

    3 ionsinto ZrO2. This is because the radius of Zr

    4 ion (0.84 A) islarger than that of Al3 ion (0.54 A) [25]. Thus, it can beinferred that NiOeAl2O3eZrO2 composite structure was

    developed in the Ni-AZ-X catalysts by the simultaneous sol-

    idestate reaction among NiO, Al2O3, and ZrO2 [26]. Interest-

    ingly, diffraction peaks corresponding to NiO (closed circles in

    Fig. 2) suddenly appeared in the Ni-AZ-0.4 catalyst. This is

    because some Ni2 ions hardly interacted with Al2O3 when an

    excess amount of ZrO2 was added into the Ni-AZ-X catalysts.

    In order to elucidate the metalesupport interaction in the

    Ni-AZ-X (X 0, 0.1, 0.2, 0.3, and 0.4) catalysts, TPR measure-

    eAl2O3eZrO2 composite structure.

    0 200 400 600 800 1000

    Hyd

    roge

    n co

    nsum

    ptio

    n (A

    . U.)

    Temperature (oC)

    638

    585

    572Ni-AZ-0.4

    Ni-AZ-0.3

    Ni-AZ-0.2

    Ni-AZ-0.1

    Ni-AZ-0

    590

    454

    464

    486 568

    Fig. 3 e TPR profiles of Ni-AZ-X (X[ 0, 0.1, 0.2, 0.3, and 0.4)

    catalysts calcined at 550 C.

    20 30 40 50 60 70 80

    Ni-AZ-0.4

    Ni-AZ-0.3

    Ni-AZ-0.2

    Ni-AZ-0.1

    Ni-AZ-0

    2 Theta (degree)

    Inte

    nsity

    (A. U

    .)

    Ni (1 1 1) Ni (2 0 0) Ni (2 2 0)

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 3 1379ments were carried out as shown in Fig. 3. All the catalysts

    exhibited a reduction band at relatively high temperature

    within the range of 568e638 C. On the other hand, Ni-AZ-X(X 0.2, 0.3, and 0.4) catalysts showed an additional reductionband at relatively low temperature ranging from 454 C to486 C. It has been reported that the band appeared at hightemperature is related to the reduction of nickel oxide species

    strongly interactedwith Al2O3 [27], while the band appeared at

    20 30 40 50 60 70 80

    Ni-AZ-0.4

    Ni-AZ-0.3

    Ni-AZ-0.2

    Ni-AZ-0.1

    Ni-AZ-0

    2 Theta (degree)

    Inte

    nsity

    (A. U

    .)

    NiO

    NiAl2O4ZrO2 (1 1 1)Fig. 2 e XRD patterns of Ni-AZ-X (X [ 0, 0.1, 0.2, 0.3, and

    0.4) catalysts calcined at 550 C.low temperature is associated with the reduction of nickel

    oxide species weakly interacted with ZrO2 [28,29]. It is

    noticeable that reduction peak temperature of nickel oxide

    species interacting with Al2O3 decreasedwith increasing Zr/Al

    molar ratio, while that of nickel oxide species interacting with

    ZrO2 increased with increasing Zr/Al molar ratio. In other

    words, reducibility of nickel oxide species in the Ni-AZ-X

    catalysts increased with increasing Zr/Al molar ratio. From

    these results, it can be inferred that the addition of ZrO2suppressed the interaction between nickel oxide and support

    (Al2O3 or Al2O3eZrO2) through the formation of NiO-Fig. 4 e XRD patterns of Ni-AZ-X (X [ 0, 0.1, 0.2, 0.3, and

    0.4) catalysts reduced at 550 C.

  • i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 313803.3. Crystalline structure and metal dispersion ofreduced Ni-AZ-X catalysts

    Fig. 4 shows the XRD patterns of Ni-AZ-X (X 0, 0.1, 0.2, 0.3,and 0.4) catalysts reduced at 550 C. All the reduced catalystsshowed diffraction peaks corresponding to metallic Ni (solid

    lines in Fig. 4). Furthermore, diffraction peaks indicative of

    NiO and NiAl2O4 were not observed, indicating that nickel

    species in all the Ni-AZ-X catalysts were completely reduced

    into metallic nickel during the reduction process employed in

    this work.

    TEM images of Ni-AZ-0, Ni-AZ-0.2, and Ni-AZ-0.4 reduced

    at 550 C, and EDXmaps with distribution of Ni, Al, and Zr arerepresented in Fig. 5. It was observed that density of Al

    decreased while that of Zr increased with increasing Zr/Al

    molar ratio, in accordance with ICP-AES analyses (Table 1). It

    is noteworthy that Al and Zr were homogeneously distributed

    throughout the catalysts without any significant aggregation

    regardless of the different Zr/Al molar ratio.

    3.4. Acidity of reduced Ni-AZ-X catalysts

    Fig. 6 shows the NH3-TPD profiles of Ni-AZ-X (X 0, 0.1, 0.2,0.3, and 0.4) catalysts reduced at 550 C. Acidity of reduced Ni-AZ-X catalysts was calculated from peak area as summarized

    in Table 2. It was observed that acidity of the catalysts

    monotonically decreased with increasing Zr/Al molar ratio.

    Fig. 5 e TEM images of (a) Ni-AZ-0, (b) Ni-AZ-0.2, and (c) Ni-AZ-

    distribution of (I) Ni, (II) Al, and (III) Zr.This can be explained by the fact that acidity of the catalysts is

    mainly related to Al2O3 surface, because large amount of acid

    sites exists in Al2O3 rather than ZrO2 [24,30e34]. This result

    can also be deduced by the fact that the addition of ZrO2

    0.4 catalysts reduced at 550 C, and EDX maps with

    100 200 300 400 500 600 700 800 900

    Ni-AZ-0.4

    Ni-AZ-0.3

    Ni-AZ-0.2

    Ni-AZ-0.1

    Ni-AZ-0

    NH

    3de

    sorb

    ed (A

    . U.)

    Temperature (oC)Fig. 6 e NH3-TPD profiles of Ni-AZ-X (X [ 0, 0.1, 0.2, 0.3,

    and 0.4) catalysts reduced at 550 C.

  • shift reaction in the steam reforming of ethanol.

    Fig. 8 shows the hydrogen yields over Ni-AZ-X (X 0, 0.1,0.2, 0.3, and 0.4) catalysts in the steam reforming of ethanol

    obtained after a 900 min-reaction, plotted as a function of Zr/

    Al molar ratio and acidity of the catalyst. Hydrogen yields

    showed a volcano-shaped curve with respect to Zr/Al molar

    ratio and acidity of the catalyst. Hydrogen yield decreased in

    the order of Ni-AZ-0.2 > Ni-AZ-0.3 > Ni-AZ-0.1 > Ni-AZ-

    0.4 > Ni-AZ-0. Among the catalysts tested, Ni-AZ-0.2 catalyst

    exhibited the best catalytic performance in terms of hydrogen

    yield. Although acidity of the catalyst was not the sole factor

    determining the catalytic performance in the steam reforming

    of ethanol, it greatly affected the reaction path and stability

    [6,12]. Relatively more acidic catalysts (Ni-AZ-0 and Ni-AZ-0.1)

    exhibited low hydrogen yield because undesired ethanol

    Table 2 e Acidity of reduced Ni-AZ-X catalysts.

    Catalyst Acidity (mmol-NH3/g)a

    Ni-AZ-0 131

    Ni-AZ-0.1 124

    Ni-AZ-0.2 101

    Ni-AZ-0.3 86

    Ni-AZ-0.4 79

    a Calculated from peak area of NH3-TPD profiles in Fig. 6.

    80

    120

    160

    200

    Ni-AZ-0.4

    ogen

    yie

    ld (%

    )

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 3 1381decreased surface area of the catalysts (Table 1), resulting in

    the decrease of acid sites of the catalysts [35].

    3.5. Hydrogen production by steam reforming of ethanolover Ni-AZ-X catalysts

    Fig. 7 shows the hydrogen yields with time on stream over Ni-

    AZ-X (X 0, 0.1, 0.2, 0.3, and 0.4) catalysts in the steamreforming of ethanol at 500 C. Both Ni-AZ-0 and Ni-AZ-0.1catalysts experienced a catalytic deactivation resulting from

    the significant carbon deposition on the catalyst surface

    (Table 3). However, Ni-AZ-X (X 0.2, 0.3, and 0.4) catalystsshowed a stable performance with time on stream. It is

    believed that the addition of ZrO2 improved the catalytic

    stability by inhibiting coke formation [12].

    Detailed catalytic performance of Ni-AZ-X (X 0, 0.1, 0.2,0.3, and 0.4) catalysts in the steam reforming of ethanol at

    500 C after a 900 min-reaction is summarized in Table 3.Complete conversion of ethanol was achieved in all the

    catalysts under the conditions of high reaction temperature

    and excess amount of steam. This is in good agreement with

    the previous reports [6,36]. Selectivity for C2H4 over Ni-AZ-X

    catalysts decreased in the order of Ni-AZ-0 (9.8%) > Ni-AZ-0.1

    (1.6%)> Ni-AZ-0.2 (0%) Ni-AZ-0.3 (0%) Ni-AZ-0.4 (0%). Thiscan be explained by the fact that large amount of acid sites in

    the supports promoted the dehydration of ethanol to ethylene

    via one-step elimination mechanism [37]. The amount of

    carbon deposition decreased in the order of Ni-AZ-

    0 (28.8%) > Ni-AZ-0.1 (21.5%) > Ni-AZ-0.2 (3.5%) > Ni-AZ-0.3

    (2.6%)> Ni-AZ-0.4 (1.3%) (Table 3). This might be because ZrO2in the Ni-AZ-X catalysts hindered both ethanol dehydration

    reaction (Eq. (2)) and ethylene formation reaction related to

    coking [38]. It was also observed that CO/CO2 molar ratio

    increased with increasing Zr/Al molar ratio (with decreasing

    acidity) in the order of Ni-AZ-0 (0.045)

  • shift reaction [39].

    ethanol: a review. Energy Fuels 2005;19:2098e106.[2] Llorca J, Piscina PR, Sales J, Homs N. Direct production of

    0.

    atio

    i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 31382In the aspect of textural properties and reducibility, it was

    revealed that the addition of ZrO2 decreased surface area and

    increased reducibility of the catalysts. As these two factors

    affect the catalytic activity in an opposite way, it is believed

    that high surface area of Ni-AZ-0 and Ni-AZ-0.1 compensates

    low reducibility, and high reducibility of Ni-AZ-0.3 and Ni-AZ-

    0.4 compensates low surface area [40]. Consequently, it is

    concluded that catalytic performance of Ni-AZ-X catalysts

    was well correlated with acidity regardless of the effect of

    textural properties and reducibility. Among the catalysts

    tested, Ni-AZ-0.2 catalyst with an intermediate acidity

    showed the maximum hydrogen yield.

    4. Conclusions

    A series of mesoporous NieAl2O3eZrO2 (Ni-AZ-X ) xerogeldehydration reaction occurred on the acid-rich surface,

    resulting in a severe coke formation [37,38]. On the other

    hand, relatively less acidic catalysts (Ni-AZ-0.3 and Ni-AZ-0.4)

    showed low hydrogen yield due to low reactivity for water-gas

    Hyd

    roge

    n yi

    eld

    (%)

    Zr/Al molar ratio

    Ni-AZ-0.4

    Ni-AZ-0.3

    Ni-AZ-0.2

    Ni-AZ-0.1

    Ni-AZ-0

    a

    0 0.1 0.2 0.3 0.490

    100

    110

    120

    130

    140

    Fig. 8 e Hydrogen yields over Ni-AZ-X (X[ 0, 0.1, 0.2, 0.3, and

    a 900 min-reaction, plotted as a function of (a) Zr/Al molar rcatalysts with different Zr/Al molar ratio (X) were prepared by

    a single-step epoxide-driven solegel method. The prepared

    catalysts were applied to the hydrogen production by steam

    reforming of ethanol. The effect of Zr/Al molar ratio on the

    catalytic performance was investigated. It was found that all

    the Ni-AZ-X catalysts exhibited a mesoporous structure.

    Surface area of the catalysts decreased with increasing Zr/Al

    molar ratio due to the incorporation of ZrO2. Reducibility of Ni-

    AZ-X catalysts increased with increasing Zr/Al molar ratio

    through the formation of NiOeAl2O3eZrO2 composite struc-

    ture. Acidity of Ni-AZ-X catalysts monotonically decreased

    with increasing Zr/Al molar ratio. In the hydrogen production

    by steam reforming of ethanol, hydrogen yields over Ni-AZ-X

    catalysts showed a volcano-shaped curve with respect to Zr/

    Almolar ratio and acidity of the catalysts. Among the catalysts

    tested, Ni-AZ-0.2 catalyst with an intermediate acidity

    exhibited the best catalytic performance. It is concluded that

    an optimal Zr/Al molar ratio of NieAl2O3eZrO2 xerogel cata-

    lyst was required for maximum production of hydrogen by

    steam reforming of ethanol.hydrogen from ethanolic aqueous solution over oxidecatalysts. Chem Commun 2001:641e2.

    [3] Schrope M. Which way to energy utopia? Nature 2001;414:682e4.

    [4] Youn MH, Seo JG, Lee H, Bang Y, Chung JS, Song IK. Hydrogenproduction by auto-thermal reforming of ethanol over nickelcatalysts supported on metal oxides: effect of supportacidity. Appl Catal B Environ 2010;98:57e64.Acknowledgments

    This work was supported by the Global Frontier R&D Program

    on Center for Multiscale Energy System funded by the

    National Research Foundation under the Ministry of Educa-

    tion, Science and Technology, Korea (20110031575).

    r e f e r e n c e s

    [1] Haryanto A, Fernando S, Murali N, Adhikari S. Current statusof hydrogen production techniques by steam reforming of

    70 80 90 100 110 120 130 14090

    100

    110

    120

    130

    140

    Ni-AZ-0.4

    Ni-AZ-0.3

    Ni-AZ-0.2

    Ni-AZ-0.1

    Ni-AZ-0

    Hyd

    roge

    n yi

    eld

    (%)

    Acidity of catalyst ( mol-NH3/g)

    b

    4) catalysts in the steam reforming of ethanol obtained after

    and (b) acidity of the catalyst.[5] Balat M, Balat H. Recent trends in global production andutilization of bio-ethanol fuel. Appl Energy 2009;86:2273e82.

    [6] Ni M, Leung DYC, Leung MKH. A review on reforming bio-ethanol for hydrogen production. Int J Hydrogen Energy 2007;32:3238e47.

    [7] Rabenstein G, Hacker V. Hydrogen for fuel cells from ethanolby steam-reforming, partial-oxidation and combined auto-thermal reforming: a thermodynamic analysis. J PowerSources 2008;185:1293e304.

    [8] Rass-Hansen J, Christensen CH, Sehested J, Helveg S,Rostrup-Nielsen JR, Dahl S. Renewable hydrogen: carbonformation on Ni and Ru catalysts during ethanol steam-reforming. Green Chem 2007;9:1016e21.

    [9] Vizcano AJ, Lindo M, Carrero A, Calles JA. Hydrogenproduction by steam reforming of ethanol using Ni catalystsbased on ternary mixed oxides prepared by coprecipitation.Int J Hydrogen Energy 2012;37:1985e92.

    [10] Wang W, Wang Y. Steam reforming of ethanol to hydrogenover nickel metal catalysts. Int J Hydrogen Energy 2010;34:1285e90.

    [11] Rossetti I, Biffi C, Bianchi CL, Nichele V, Signoretto M,Menegazzo F, et al. Ni/SiO2 andNi/ZrO2 catalysts for the steamreforming of ethanol. Appl Catal B Environ 2012;117:384e96.

  • [12] Sanchez-Sanchez MC, Navarro RM, Fierro JLG. Ethanol steamreforming over Ni/MxOyeAl2O3 (M Ce, La, Zr and Mg)catalysts: Influence of support on the hydrogen production.Int J Hydrogen Energy 2007;32:1462e71.

    [13] Fatsikostas AN, Kondarides DI, Verykios XE. Steam reformingof biomass-derived ethanol for the production of hydrogen forfuel cell applications. Chem Commun 2001:851e2.

    [14] Hegarty MES, OConnor AM, Ross JRH. Syngas productionfrom natural gas using ZrO2-supported metals. Catal Today1998;42:225e32.

    [15] Therdthianwong S, Therdthianwong A, Siangchin C,Yongprapat S. Synthesis gas production from dry reformingof methane over Ni/Al2O3 stabilized by ZrO2. Int J HydrogenEnergy 2008;33:991e9.

    [26] Breval E, Deng Z, Chiou S, Pantano CG. Sol-gel prepared Ni-alumina composite materials. J Mater Sci 1992;27:1464e8.

    [27] Kim P, Joo JB, Kim H, Kim W, Kim Y, Song IK, et al.Preparation of mesoporous Ni-alumina catalyst by one-stepsol-gel method: control of textural properties and catalyticapplication to the hydrodechlorination of o-dichlorobenzene.Catal Lett 2005;104:184e9.

    [28] Seo JG, Youn MH, Park S, Lee J, Lee SH, Lee H, et al. Hydrogenproduction by steam reforming of LNG over Ni/Al2O3eZrO2catalysts: effect of ZrO2 and preparation method ofAl2O3eZrO2. Korean J Chem Eng 2008;25:95e8.

    [29] Youn MH, Seo JG, Cho KM, Jung JC, Kim H, La KW, et al. Effectof support on hydrogen production by auto-thermalreforming of ethanol over supported nickel catalysts. Korean

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 8 ( 2 0 1 3 ) 1 3 7 6e1 3 8 3 1383[16] Seo JG, Youn MH, Cho KM, Park S, Lee SH, Lee J, et al. Effect ofAl2O3eZrO2 xerogel support on hydrogen production bysteam reforming of LNG over Ni/Al2O3eZrO2 catalyst. KoreanJ Chem Eng 2008;25:41e5.

    [17] Tang S, Ji L, Lin J, Zeng HC, Tan KL, Li K. CO2 reforming ofmethane to synthesis gas over solegel-made Ni/geAl2O3catalysts from organometallic precursors. J Catal 2000;194:424e30.

    [18] Gao YP, Sisk CN, Hope-Weeks LJ. A sol-gel route to synthesizemonolithic zinc oxide aerogels. ChemMater 2007;19:6007e11.

    [19] Bang Y, Lee J, Han SJ, Seo JG, Youn MH, Song JH, et al.Hydrogen production by steam reforming of liquefied naturalgas (LNG) over mesoporous nickel-alumina xerogel catalystsprepared by a single-step carbon-templating sol-gel method.Int J Hydrogen Energy 2012;37:11208e17.

    [20] Kim P, Kim Y, Kim C, Kim H, Park Y, Lee JH, et al. Synthesisand characterization of mesoporous alumina as a catalystsupport for hydrodechlorination of 1,2-dichloropropane:effect of catalyst preparation method. Catal Lett 2003;89:185e92.

    [21] Faro AC, Souza KR, Camorim VLDL, Cardoso MB. Zirconia-alumina mixing in alumina-supported zirconia prepared byimpregnation with solutions of zirconium acetylacetonate.Phys Chem Chem Phys 2003;5:1932e40.

    [22] Dominguez JM, Hernandez JL, Sandoval G. Surface andcatalytic properties of Al2O3eZrO2 solid solutions preparedby sol-gel methods. Appl Catal A Gen 2000;197:119e30.

    [23] Hawa T, Zachariah MR. Coalescence kinetics of unequalsized nanoparticles. J Aerosol Sci 2006;37:1e15.

    [24] Bang Y, Seo JG, Youn MH, Song IK. Hydrogen production bysteam reforming of liquefied natural gas (LNG) overmesoporous NieAl2O3 aerogel catalyst prepared by a single-step epoxide-driven sol-gel method. Int J Hydrogen Energy2012;37:1436e43.

    [25] Youn MH, Seo JG, Jung JC, Park S, Song IK. Hydrogenproduction by auto-thermal reforming of ethanol over nickelcatalyst supported on mesoporous yttria-stabilized zirconia.Int J Hydrogen Energy 2009;34:5390e7.J Chem Eng 2008;25:236e8.[30] Pines H, Haag WO. Alumina: catalyst and support. I.

    Alumina, its intrinsic acidity and catalystic activity. J AmChem Soc 1960;82:2471e83.

    [31] Krokidis X, Raybaud P, Gobichon AE, Rebours B, Euzen P,Toulhoat H. Theoretical study of the dehydration process ofboehmite to g-Alumina. J Phys Chem B 2001;105:5121e30.

    [32] Kim Y, Kim C, Kim P, Yi J. Effect of preparation conditions onthe phase transformation of mesoporous alumina. J Non-cryst Solids 2005;351:550e6.

    [33] Onfroy T, Li W-C, Schuth F, Knozinger H. Surface chemistryof carbon-templated mesoporous aluminas. Phys ChemChem Phys 2009;11:3671e9.

    [34] Kwak JH, Hu JZ, Kim DH, Szanyi J, Peden CHF. Penta-coordinated Al3 ions as preferential nucleation sites for BaOon g-Al2O3: an ultra-high-magnetic field

    27Al MAS NMRstudy. J Catal 2007;251:189e94.

    [35] Cutrufello MG, Ferino I, Monaci R, Rombi E, Solinas V. Acid-base properties of zirconium, cerium and lanthanum oxidesby calorimetric and catalytic investigation. Top Catal 2002;19:225e40.

    [36] Wang W, Wang YQ. Thermodynamic analysis of steamreforming of ethanol for hydrogen generation. Int J EnergyRes 2008;32:1432e43.

    [37] Mattos LV, Jacobs G, Davis BH, Noronha FB. Production ofhydrogen from ethanol: review of reaction mechanism andcatalyst deactivation. Chem Rev 2012;112:4094e123.

    [38] Choong CKS, Huang L, Zhong Z, Lin J, Hong L, Chen L. Effectof calcium addition on catalytic ethanol steam reforming ofNi/Al2O3: II. Acidity/basicity, water adsorption and catalyticactivity. Appl Catal A Gen 2011;407:155e62.

    [39] Djinovic P, Levec J, Pintar A. Effect of structural and acidity/basicity changes of CuOeCeO2 catalysts on their activity forwater-gas shift reaction. Catal Today 2008;138:222e7.

    [40] Rangel MC, Berrocal GP, Maciel CG, Assaf JM. Comparisonbetween zirconia and alumina supports for nickel-basedcatalysts for hydrogen production. Adv Chem Res 2011;10:341e59.

    Hydrogen production by steam reforming of ethanol over mesoporous NiAl2O3ZrO2 xerogel catalysts: Effect of Zr/Al molar ratio1. Introduction2. Experimental2.1. Preparation of mesoporous NiAl2O3ZrO2 xerogel catalysts2.2. Characterization2.3. Hydrogen production by steam reforming of ethanol

    3. Results and discussion3.1. Physicochemical properties of Ni-AZ-X catalysts3.2. XRD and TPR results of Ni-AZ-X catalysts3.3. Crystalline structure and metal dispersion of reduced Ni-AZ-X catalysts3.4. Acidity of reduced Ni-AZ-X catalysts3.5. Hydrogen production by steam reforming of ethanol over Ni-AZ-X catalysts

    4. ConclusionsAcknowledgmentsReferences