General

Standard

Pyrolysis

Plant

20t/d pyrolysis plant

8-12T/D PYROLYSIS PLANT

pyrolysis plant general flow path

• Firstly ,put the raw material into reactor, seal the feed inlet system.

• secondly,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion system .the reactor will slowly heat ,when the temperature reach around 250 degree Celsius,it will produce oil gas .

• oil gas will be processed by our technology ,then gone to cooling system to cold liquid oil.

• the gas which can not liquid under normal pressure ,which will be redesign to back to combustion system to instead the fuel material to burn the reactor which can save energy very much .

• after finishing oil produce ,the temperature of reactor will go down ,in the same time ,carbon black will be discharged automatically.

• Lastly,when the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of steel wire, then can start another batch working.

specification

• Items Contents

• Raw material Waste tyres, scrap plastic, waste rubber

• Structure form Horizontal

• Size of reactor D2600mm*L6600mm

• 24-hour capacity 20 tones

• Operating pressure Constant pressure

• Heating material Coal, charcoal, fuel gas, fuel oil

• Average out-put oil rate 50%

• Material of reactor Q245R/Q345R boiler plate

• Thickness of reactor 14mm&16mm

• Rotate speed of reactor 0.4--0.8turn/minute

• Mode of cooling Water cooling

• Power in total 4.0-8.0 Kw

• Life 5 years

specification

• Items Contents

• Raw material Waste tyres, scrap plastic, waste rubber

• Structure form Horizontal

• Model HA-SQ HA-PL

• Size of reactor D2200mm*L6000mm D2600mm*L6000mm D2600mm*L6600mm

• 24-hour capacity 5 tones 8 tones 10 tones

• Operating pressure Constant pressure

• Heating material Coal, charcoal, fuel gas, fuel oil

• Average out-put oil rate 50%

• Material of reactor Q245R/Q345R boiler plate

End Products

•

combustion value：10000kg(J/m^3

flash point：40℃

parts details

• three kinds of

• feeding doors

• choose any one you like

Steel plate of 2 sides of reactor:

There is a thicken steel connect

with reactor body, but keep an

interval between them. Reactor

will change shape while heating

because of expansion and

contraction principle, so the

interval will prevent heat transport.

Even if reactor body expand while

heating, it will not change shape easily.

Roller:

• a. There is bulge in middle of roller,

• prevent reactor move while heating,

• because of expansion and contraction

• principle.

• b. Roller touch with thicken steel,

• but not reactor body, so it will not

• make reactor change shape.

• c. Roller can reduce friction force

• with thicken steel, make it longer

• life and better working effect.

our advantage in reactor parts

Filter screen:

• To prevent big piece and un-fully pyrolysised raw materials come back for pyrolysis again. Making full use of raw materials and increase oil output.

Spiral plate:

• Using spiral plate to discharge steel wire.

Reinforced concrete coating:

• Make insulation more stronger and

• better stability.

• Refractory cement:

• Keep good insulation effect with rock wools

• inside. The first insulation layer.

• Insulation shell:

• Insulation shell，the second layer insulation part.

• Double-layers insulation.

• Big gear:

• made of cast steel, better thermostability, big gear

• can keep normal rotating speed, making raw

• materials inside fully react. And big gear have big torque and save

effort more, making reactor easier to rotate.

• Welding technology:

• Using USA welding technology,

• latest X-ray testing and flaw detection.

US China

Move-static sealing system:

• Move-static sealing system:

• Since expansion and contraction principle, reactor will expand a little while

heating. Moving-static sealing device will keep good sealing effect, and the

connected pipe will not be bent even if reactor expand. It is an very important

safety device.

Combustion system

• four kinds of heating methods

• wood, coal, oil, gas.

for nature

gas

for pyrolysis

gas

for oil

condenser parts

• 4 kinds of condensers: • Tube type condenser

• Spray type condenser

• Underwater condenser

• Plate condenser

choose any one u like.

Underwater condenser

Specification of the condenser pipe

Diameter 133mm

Length 6000mm

Cooling area 40M2

Floor area 70-75M2

Spray cooling system

Vertical Condenser

Specification of the vertical

condenser

pipes in the

condenser

55 pipes

pipe size D50mm*L300

0mm

Cooling area 26.847m2

equiped with two

Floor area 70-75M2

Plate Condenser

Specification of the plate condenser

rectangle pipes in the

condenser

120 pipes

Rectangle pipe size L3500mm

Cooling area 60m2

Floor area 70-75M2

Cooling Tower

• Function: Cooling the water in the cooling pond

• Capacity: 30 tons water per hour

• power consume: ?

pyrolysis gas recycling system

•

Flame arrester

gas burning machine

Water seal

Dedusting system

• function: • 1. No SOx or NOx emission.

• 2. Process designed to destroy dioxin and

• furans if generated (not proven that pyrolysis

• plant generates there pollutants but still we

• have process to control this pollution.

• 3. Scrubbing of flue gases to ensure no particulate

• matter emission and reducing the temperature

• of flue gases to room temperature.

Discharging System 3 kinds of machine choose any one u like

• Discharging carbon

device connect with

reactor door, you can

make packing directly

while discharging. And

no smoke, no pollution

to air. It is more convenient

and saving time of all process.

Chain plate slag machine with soft tube

no dust leaking, labor saving,

automatic discharging

Screw-type Discharging Machine

• characteristic:

special designed for carbon black discharging, fast and non- polluting.

• dimension:4000*2200 mm

• weight: 0.7 t NO pollution ,safe.

automatic discharging

Vacuum Slag Machine

No dust leaking， safe slagging. vacuum slag is

more safe and totally no dust

leaking

our plant totally meet the US enverionmental standard

• our plant have got USA enverionmental EPA Standard

we have equipments to make sure no Gas,

water, solid pollution

Gas Pollution spray tower can eliminate sulfur, dust and cooling the tail gas to meet the international standards

to poison gas

We have air purifier to eliminate poison tail gas.

liquid pollution • Waste water in dedusting system • We use some additives to clean the water and turn the water into solid which precipitation in

the below.

• For residue oil and water mixed with oil

• process the waste oil for recycle burning

Solid waste-two ways

carbon black pellet machine-end product-carbon black pellet for burnning

Carbon black wet grinder-end product-industrial carbonblack(N220-660)

Safety system

3 Security Killer

1.High pressure and high temperature

2.Gas leaking

3.Fire backing

Our design can can resistance pressure of 12 kg and normally

the pressure in the plant only can reach 0.02mpa in operation

Adopting micro pressure thermal

cracking technology-no gas leaking

• 1,Safety valve

• 2,barometer and alarm ring

No

Gas

Leak

The combustible gas detection instrument during carbon black

discharging

Anti-fire back design--4 devices Pyrolysis gas go into the

water twice to make sure no fire go back to oil

tank

Flame arrester

safety valve

Pyro-gas Burners

tail gas collecting system

Energy saving

Double insulating

cover to reduce

heat lost

save and instead of heating fuel(wood,coal, gas,oil)

MARK ZHANG

THANKS