gt13e2 gas turbine

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GT13E2 GAS TURBINE GAS PRODUCT SOLUTIONS POWER

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GT13E2 GAS TURBINE

GAS PRODUCT SOLUTIONS

POWER

THE LARGESTPORTFOLIO FOR

GAS POWERSOLUTIONS:

GAS TURBINES

GENERATORS

HEATEXCHANGERS

PUMPS

AUTOMATIONAND CONTROL

SERVICES

25percent of the world‘s

power production capacity depends on

Alstom technology

52,000 employees around the world in 70 countries

100years of industry leading expertise

With our recognised expertise

all over the power generation

market, we are able to find

solutions to the challenges

of today.

CLEAN POWER TODAY!®

We recognise the need to improve the environmental balance of legacy plants while increasing adoption of new clean energy solutions.

Alstom is a global leader in power generation with a portfolio of products

covering all fuel types. From fossil and biomass to nuclear and renewables,

close to 25% of the world’s power production capacity depends on Alstom

technology and services. Whether in design, manufacture, procurement or

servicing, Alstom is setting the benchmark for innovative technologies that

provide clean, efficient, flexible and integrated power solutions. Alstom can

supply anything from single components to complete turnkey power plants.

Our Plant Integrator™ approach and power automation and control solutions

ensure the optimisation of all elements to derive the maximum lifetime value

from all our customer’s investments.

Alstom has more than 100 years of experience in engineering, procurement

and construction (EPC) of new power plants. But our engineers are also

experts in retrofitting, modernising and servicing existing plants. With

operations in 70 countries, Alstom is close to customers all over the world,

ensuring rapid responses and service excellence at all times.

Welcome to Alstom

02

Both highly versatile and highly efficient,

Alstom’s GT13E2 truly sets the standard.

GT13E2 the latest evolution of gas turbine technology

Alstom’s GT13E2 gas turbine delivers the highest engine efficiency of any conventional

class gas turbine, coupled with long inspection intervals. With millions of fired hours of operation

to its credit, it provides the perfect core for a power plant, designed to produce reliable, competitively

priced electricity.

Utilities and independent power producers face rapid changes – tougher

emissions legislation and fierce competition not least among them. We know our customers need the

high levels of efficiency and performance that the GT13E2 delivers. Its combination of high power

output and high conventional class availability in both simple and combined-cycle plants has made it

first choice with operators across the world.

The GT13E2 offers superior flexibility through two operating modes one

maximises performance, the other maximises operating time between inspection intervals. In addition,

the engine can actively support grid frequency with high response and no extra lifetime factors.

In the power industry, versatility is key. The GT13E2 provides exceptional performance

for a wide range of applications and can operate as a stand-alone turbine in a new or existing power

plant design or as part of a turnkey power plant. Applications cover electrical power generation in base

load, intermediate or peak duty. It can be used in industrial applications such as aluminium smelters

or cogeneration plants, like district heating or desalination. Finally, its modularised and pre-tested

auxiliaries mean it can be brought on-line quickly to support phased plant construction.

03

Operational flexibilityToday’s markets are volatile. To maximise profit, the

GT13E2 can operate in either a Performance Optimised

Mode or a Maintenance Costs Optimised Mode: one

maximises performance, the other maximises operating

time between inspection intervals. With no change in

hardware, plant operators simply respond to market

changes by selecting the best mode online. The turbine

can also handle wide fluctuations in gas composition

while the engine can operate on diesel oil (with or

without water injection for NOx control), with an online

switch-over between gas and oil, even at full load.

Greater efficiency. Meeting the power

Key benefits

Unrivalled efficiency The GT13E2 has the highest open-cycle efficiency of

any conventional class gas turbine, with a high exhaust

energy level providing significant fuel cost savings.

Unlike many advanced gas turbines that come with high

maintenance costs or reduced availability, in creating

the GT13E2 we have optimised our existing proven

technology to add these fuel cost savings without

compromising in other areas.

In an unpredictable energy market, the GT13E2 makes

it simple to switch between operation modes.

04

In an unpredictable energy market, the GT13E2

makes it simple to switch between operation modes.

Easier maintenance / reduced repair workWith the GT13E2, operators can achieve maintenance

intervals of 36,000 Equivalent Operating Hours (EOH)

between hot gas path inspections. This makes the GT13E2

the ultimate choice for operating regimes with a higher

sensitivity to O&M costs and availability.

VersatilityAs well as covering electrical power generation at base

load, intermediate or peak duty, the GT13E2 provides a

cogeneration solution.

Ideal for industrial applications such as aluminium smelters,

district heating or desalination plants, it makes use of exhaust

heat to generate thermal energy for a range of applications.

It has been designed for superior performance under all

conditions including extreme heat or cold.

Continuous enhancementWe are constantly evolving the GT13E2, keeping it at the very

cutting-edge of turbine technology. We do this by making

incremental improvements.

The GT13E2 had three upgrades so far, perfectly illustrating

the way we make these enhancements: every upgrade to our

turbine blading compressor and combustor has increased

performance, boosted operational flexibility and reduced

maintenance time.

Higher performance industry’s high demands

05

Maintenance-free welded rotor Alstom’s welded rotor was first introduced for steam turbines in

1929 and has been operating successfully in our gas and steam

turbines every since. The rotor is welded from forged discs that

ensure high stiffness with two-bearing support. This design

eliminates maintenance work such as restacking and disk

replacement or factory rotor overhaul. It also removes the need

for ‘major overhauls’.

Low-stage loaded compressorThe 16-stage compressor with its low stage loading yields a

high surge margin and high reliability. Three rows of variable

guide vanes control airflow efficiently, increasing part load

efficiency and starting reliability, with improved environmental

turndown.

Annular combustorA fully annular combustion chamber distributes the

circumferential temperature evenly while avoiding problem

zones such as cross-firing tubes or transition pieces. Alstom’s

annular combustion systems also do not need any ‘combustor

inspections’ as for can-annular systems. This reduces the

amount of maintenance leading to higher availability.

Designing excellence Meeting the

With every upgrade,

Alstom increases

efficiency and

availability, by

reducing maintenance

time and extending

inspection intervals.

06

Dry low NOx AEV burnerOur AEV (Advanced EnVironmental) burner technology is

a further refinement of the EV burner, which has operated

successfully for several millions of hours throughout the Alstom

gas turbine fleet, with a long burner life, no maintenance

between hot gas path inspection and low emissions. The

AEV burner gives the benefit of dry low NOx combustion for

operation with different natural gases, with the option to run

with liquid fuel as an alternative.

TurbineAdvanced aerodynamics and multi-convective cooling schemes

contribute significantly to the GT13E2’s outstanding efficiency.

The design of the first turbine stage, combined with thermal

barrier coating and conservative firing temperatures, allows

extended inspection intervals of up to 36,000 EOH. All Inconel

738 conventional cast turbine airfoils and heat shields ensure

long parts life and allow for full, cost-effective refurbishment.

Axial exhaust systemFor power producers limited on space, the straight-line

arrangement of our gas turbine and heat recovery steam

generator (HRSG) facilitates compact plant layouts. By

eliminating the turning elbow, plant owners also benefit

from reduced back-pressure and turbulence at the HRSG

inlet, improving performance in both simple and combined-

cycle mode.

demands of today’s plant owners

07

The GT13E2 in

simple cycle

Efficient, reliable operation

Packaged for fast, low-cost installation

Fast start and loading

Excellent grid stabilising capability

Reliability, flexibility

Alstom’s GT13E2 is the world’s most reliable

heavy-duty gas turbine

With over 150 GT13E2 units sold and millions of fired hours, this superior gas turbine has already built an impressive track record of reliability and performance in various stringent conditions.

The GT13E2 in

combined-cycle

High exhaust energy and temperature for superior

thermodynamic performance

Cold-end drive and axial exhaust for reduced exhaust

system pressure losses and better layout

Available pre-engineered multi-shaft configurations

08

and performanceDelivering outstanding results

Extended inspection intervalsOne of the key advantages of the GT13E2 is its ability to

operate with extended inspection intervals for low fuel cost

applications or in schemes where fuel is provided by the power

off-taker (Tolling or Energy Conversion schemes). The GT13E2’s

Optimised Operation Mode allows for 36,000 equivalent

operating hours between Hot Gas Path inspections. Plant

operators can receive this benefit with only a very marginal

reduction in efficiency and output.

EfficiencyIn simple cycle turbines, the GT13E2 provides the highest

efficiency in its class, delivering unrivalled performance in

markets where fuel costs are higher or fluctuate regularly.

Its Performance Optimised Operation Mode also offers the

lowest Cost of Electricity (CoE) when fuel prices rise.

The importance of flexibilityThe GT13E2 has been designed to deliver high operational

flexibility. This includes the ability to switch between operation

modes online. If demand is seasonal or fuel prices are volatile,

this ability to switch modes without changing hardware brings

a crucial advantage, maximising profits.

PerformanceThe GT13E2 delivers exceptional performance coupled with low

emissions at full and part load with low turndown. The world’s

most reliable heavy-duty gas turbine, it offers a fast start and

high load gradients as well as a frequency response in the wide

load range. Plant operators benefit from its high fuel flexibility

and power augmentation options.

09

Seamless integrationSimple.

Alstom engineers work

in partnership with our

customers to meet every

requirement.

Developing, building, and operating a profitable gas turbine

power plant goes far beyond selecting the best components.

A key aspect is integration, which can substantially enhance

flexibility and performance.

As a leading EPC contractor, we approach every integration

project with the following list of requirements for our gas

turbines:

The gas turbine should be designed for simple and cost

effective integration into the overall plant.

In-depth, comprehensive user information should be

readily available.

Application consulting should be available when required.

Plant owners add the following requirements to the list:

Operational flexibility to support plant dispatch requirements

such as quick start-up, fuel flexibility, black start, power

augmentation, air inlet cooling.

Operational stability to accommodate sudden load changes,

active grid frequency support, black grid restoration, partial

or global load rejection.

An efficient Operation & Maintenance regime.

With the Alstom GT13E2 gas turbine, all the above come

as standard.

The GT13E2 is backed by Alstom’s plant operating and

maintenance service expertise, with a portfolio including any

level of service from spare parts delivery up to full operation and

maintenance. Operational support is also available on a 24/7

basis with the on-line Alstom Monitoring and Diagnosis System

(AMODIS).

The GT13E2 is the result of years of Alstom experience in

gas turbine plant design and construction. This experience

goes back to the world’s first commercial gas turbine plant in

Neuchâtel, Switzerland, in 1939. Today, Alstom is the leading

EPC contractor worldwide, with technology for all plant

components in house.

10

Cost effective. Proven technology.

The Alstom Power Plant Located in Birr, Switzerland, the Alstom Power Plant provides

a unique environment, all within the proximity of Alstom’s R&D

facility, gas turbine development department, manufacturing

plant and power plant. The latter is equipped with a dual-fuel

GT26 gas turbine, operating in simple-cycle mode, connected

directly to the 220 kV Swiss power grid.

As it is an Alstom facility, the gas turbine can be submitted to a

real-life comprehensive validation process that leaves nothing

out in terms of loads, limits or duration. The gas turbine is

operated under real service conditions without any commercial

constraints. This includes fuel switch-over operation between

gas and oil. The power plant has oil storage sufficient to run

the gas turbine for 12 hours at full-load.

The Astom Power Plant allows to:

Operate the engine under real-life conditions.

Validate and verify the fulfillment of specification

requirements.

Optimise the run-up, on-load and run-down procedures.

Validate the operational flexibility features and capabilities

including the unique low load feature and fast ramping.

11

Delivering profit worldwide

F’KIRINA ALGERIA

Constructed in record time

Operating since October 2004, Sonelgaz’ base load simple cycle power plant is located 120 km South-East of Constantine. From signing the contracts to the first unit’s commercial operation date, the plant was built on a turnkey basis in record time. The plant layout is designed so that, in the future, further units – including the conversion to combined-cycle – can be added without disturbing operations.

RAS ABU FONTAS B & B1 QATAR

Using natural gas from 14 different sources

Ras Abu Fontas is the largest and most important power and water production plant in Qatar. In 2002, the plant’s capacity was increased by 377 MW thanks to three additional GT13E2 gas turbines. All eight turbines are installed in one air-conditioned gas turbine building. Operating on natural gas from 14 different sources, with a wide range of gas compositions without any hardware change, the power plant demonstrates exceptional fuel flexibility.

KUALA LANGAT MALAYSIA

Using a flexible operating mode

This cogeneration plant was the first of several independent power projects with the GT13E2 in Malaysia. Owned by Genting Sanyen Power and finished in just 24 months, on completion it generated 667 MW and supplied 57 tons/hour of process steam to the adjacent paper mill. In early 2007, all gas turbines were upgraded to a flexible operating mode that allows choosing on-line between higher output and extended lifetime.

COCKBURN AUSTRALIA

Delivered four months ahead of schedule

Western Power’s 240 MW combined-cycle Cockburn power plant is situated adjacent to the existing coal-fired power plant in Kwinana, Western Australia. Construction began in June 2002 and cold commissioning took place at the end of March 2003. Completion was achieved in early October 2003, nearly four months ahead of schedule.

ALBA BAHRAIN

Continuously upgraded

With an installed production capacity of more than 800,000 tonnes per year, Aluminium Bahrain (Alba) is currently one of the largest modern aluminium smelters in the world. Power Stations 3 & 4, installed by Alstom, supply three quarters of Alba’s installed power generation capacity. The gas turbines have been continuously upgraded, resulting in increased performance, extended inspection intervals, increased expected lifetime and improved overall availability.

PELICAN POINT AUSTRALIA

Built on a fast-track basis

Operational since September 2000, Pelican Point is a 500 MW combined-cycle power project developed on a fast-track basis by National Power. Alstom installed two GT13E2 gas turbines equipped with advanced high-efficiency, low-emission burner technology to help meet the strict environmental requirements. Alstom also supplied the overall power plant control system, plant engineering, and associated installation and commissioning.

Alstom gas turbines in action

12

2

LUMUT EXTENSION MALAYSIA

Efficient installation

When Alstom installed another block to this GT13E2 based 1,400 MW combined-cycle power plant, the developers invested in a bypass stack. This allowed open-cycle operations while Alstom converted the plant to a combined-cycle.

Alstom supplied 3 x 165 MW GT13E2 gas turbines, a steam turbine, three HRSGs, electrical generators, the entire auxiliary system, control system and interconnection facility. Alstom was also responsible for the supervision of erection and commissioning works

VAIRES-SUR-MARNES FRANCE

Efficient power

Alstom was commissioned to install three GT13E2 gas turbines into the Vaires-sur-Marnes power plant on the bank on the river Marnes. It is now a 555 MW (3 x 185 MW) plant, providing efficient power to meet France’s rising energy demands.

PHU MY VIETNAM

The largest power complex in Vietnam

The Phu My combined-cycle power plant has a total capacity of over 3,800 MW, making it the largest power-generating complex in Vietnam. Alstom’s plants in the complex include:

Phu My 2.1 - 300 MW, 1997

Phu My 2.1 - Add-On 160 MW, 2003

Phu My 4 - 450 MW, 2004

Phu My 2.1 Ext. - 160 MW add-on, 2006

MUARA TAWAR INDONESIA

Providing efficiency

The Muara Tawar combined-cycle gas power plant is located near Jakarta, West Java. It now has 14 units and a capacity of 2158 MW. Alstom has provided one KA13E2-3, one SC13E2-2-1 and one KA13E2-1.

RUWAIS UNITED ARAB EMIRATES

Consistent high service

In 1998, Alstom won a contract for the Ruwais power and desalination plant in Abu Dhabi. The facility is located in the coastal industrial area of Ruwais, 230 km west of the capital Abu Dhabi City. Alstom supplied four GT13E2 gas turbines and generators, along with the associated HRSGs and desalination plant. We also provided the overall plant control system, the BoP equipment and complete engineering, installation and commissioning work.

MINSK BELARUS

Reducing emissions

Operated by RUE Minskenergo, the Minsk gas power plant was originally opened in 1999 as a single simple cycle unit. In 2012 a second unit was developed and installed by Alstom, converting Minsk into a combined-cycle cogeneration plant, producing more energy with higher efficiency and less impact on the environment.

With millions of fired hours,

the GT13E2 boasts an enviable track record.

13

Powertrain ArrangementsWhether used for utility, cogeneration or industrial applications, Alstom has extensive experience with various sizes of multishaft

arrangement in all types of power trains, from base load to daily start and stop.

1. STEAM TURBINE

Alstom steam turbines offer:

An HP turbine shrink ring design for sustained efficiency

and fast start-up

Welded rotor design for fast start-up and low maintenance

Single bearing designs for compact arrangement

Single axial or lateral exhaust designs available for lower

foundations and lower first costs.

2.TURBOGENERATOR

Alstom turbogenerators demonstrate high efficiency, reliability

and availability with low maintenance requirements.

TOPAIR

Multi-chamber Totally Enclosed Water to Air Cooled (TEWAC)

system for high efficiency

Self-retightening stator end windings for low maintenance proven

reliability in various applications and shaft arrangements.

3. GAS TURBINE

Alstom gas turbines – the core of any combined-cycle plant.

4. HEAT RECOVERY STEAM GENERATOR (HRSG)

Alstom’s range of HRSGs provide:

Drum type and once-through technology

Optimised hot and cold end performance for maximised

combined-cycle efficiency

High thermal flexibility for fast start up

Highly modularised design for fast site erection

Alstom engineers have optimised our Powertrains for

both hot and cold end performance, creating maximum

combined-cycle efficiency.

The Alstom Powertrain

123

4

14

Developing hydro turbines with Grenoble and Lausanne

universities.

Researching combustion with Cologne’s Deutsches Zentrum

für Luft- und Raumfahrt (DLR).

Studying heat transfer with Oxford University and engineering

institutes in China, India and Russia.

The best solutions Our commitment to research and innovation has led to our

involvement in some of the world’s most important gas power

and cogeneration achievements:

Supplying equipment for the world’s largest co-fired biomass

plant, the UK’s 4,000 MW Drax station

Completing the largest water and power project in the Middle

East with the 2,000 MW Fujairah power plant in the United

Arab Emirates

Delivering the most efficient fossil-fired power station in

Australia, the gas-powered Tallawarra at 435 MW

International collaboration In the field of international collaboration, Alstom has played a

leading role in establishing the European technology platform

for zero emission fossil fuel power generation (ZEP).

Research & Development

We are constantly searching for solutions to make the best use

of both our customers’ investments and the earth’s resources.

Thanks to our upgrades and innovations, our customers receive

ever-greater efficiencies and reduced costs throughout the

lifecycle of their plants. We also focus on minimising CO2

emissions through the development of renewable technologies

for application in both new and retrofit installations.

How it works Across 22 centres, our engineering and R&D workforce totals 5,500

people, of which 4,000 are in engineering and 1,500 in R&D.

Our R&D policy takes a global approach which delivers several

benefits:

1. It puts the work where the expertise is located.

2. It helps to nurture close contacts with universities and

design institutes that can complement our in-house efforts.

3. It enables us to stay in touch with global customers’

expectations, anticipate their needs and lead technology trends.

We also collaborate with over 30 universities worldwide on

a whole range of research including:

Working with the Massachusetts Institute of Technology (MIT)

and Stanford Research Institute on CO2 emissions.

Alstom collaborates with over 30 universities worldwide,

giving it an unparalleled reputation for R&D.

15

Expert support around-the-clock Alstom’s Plant Support

Center™ (PSC) offers fast and comprehensive technical

support solutions to keep plants competitive. Besides remote

monitoring and diagnostic services, the PSC provides 24/7

operation support and direct access to a global network of

technical experts who assist in troubleshooting, assessment

and re-commissioning and analyse equipment trends.

Besides practical experience, our plant operation experts rely on

comprehensive and proprietary knowledge management tools.

If required, they can also call in Alstom experts with specific

engineering know-how and fleet-wide experience to assist with

operational support or more detailed investigations.

Plant Support Centre™

Working Partnership throughout

In-depth service portfolio

combined with broad

experience

In today’s power generation and industrial markets, plant

owners and operators seek to establish long-term cooperation

with major Original Equipment Manufacturers. They look for

partners who are willing and able to develop solutions that will

increase production efficiency and reduce emissions throughout

the lifetime of their equipment.

As part of Alstom’s commitment to providing complete plant

services for optimal performance, we are dedicated to

supporting you to cost-effectively maintain your gas turbine

and combined-cycle (GT/CC) power plants.

Our flexible and customised expert services cover solutions at

all stages of the plant lifecycle or if requested simply on single

components including:

New and improved parts

Reconditioning Services

Advice and operational support

Field service

Performance improvements

Service contracts

Services on other OEM gas turbines

16

with Alstom the plant’s lifecycle

Alstom has over 100 years’

experience and an installed

fleet of more than 650 GW.

2 GT/CC product centres

4 GT/CC execution centres

7 GT reconditioning workshops

7 field service network

Alstom’s footprint and broad industry expertise enables us to support you in

an efficient and responsive manner around the world. With a network of over

60 local Service Centres in 70 countries, there is always a dedicated Service

manager close at hand and available around the clock to respond to your needs.

We are where our customers are

AMERICAS Danville Richmond Richmond Richmond Jupiter Jupiter Jupiter Sao Paulo

EUROPE Baden Baden Baden Ashby Birr Karlovac

MIDDLE EAST / ASIA PACIFIC Dubai Dubai Dubai Rabigh Kuala Lumpur Kuala Lumpur

Reconditioning Workshop

Execution Centre

Product Centre

Field Service Network

17

Alstom has long-term service contracts with 25 plants and 60 GT13E2 gas turbines. As we are the original equipment manufacturer,

our GT13E2 service customers benefit from our extensive first-hand experience and expertise.

We make sure our contracts are tailored to meet all your operational, maintenance and support requirements. Whether you prefer a

Long Term Agreement or an Operation & Maintenance contract, with Alstom’s comprehensive, yet flexible agreements, you can be

sure of a win-win situation.

Partnerships for performanceLong-term agreements (LTA) are based on framework contracts

that define prices and conditions in advance. Besides offering

preferential conditions for high quality parts and services, the

LTA reduces administrative efforts and simplifies planning.

The scope of services and equipment covered, as well as the

contract duration and risk sharing, can be adapted perfectly to

your needs.

LTAs offer many immediate advantages:

Fixed preferential prices for parts and services

Flexible scope to suit operative strategy

Extendable scope to include almost any aspect

of plant operations

Alstom’s Operation and Maintenance (O&M) contracts let plant

owners devise completely new management strategies by

outsourcing risks and responsibilities.

Take advantage of performance and availability guarantees

through tailored agreements that perfectly suit your required

service and equipment scope.

Alstom’s O&M contracts are fee-based agreements that:

Mitigate risks

Leverage Alstom’s extensive experience

in plant asset management

Can be adapted to suit your business strategy

Thanks to Alstom’s maintenance contracts, our customers are free

to introduce new management strategies by outsourcing risks and

responsibilities – contracts that put plant owners in control.

Services

18

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Alstom Power

Brown Boveri Str. 7

5401 Baden

Switzerland

www.alstom.com/power

Alstom contributes to the protection of the environment.This brochure is printed on environmentally-friendly paper.