group1_algae_and_biodiesel

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    Biodiesel From MicroalgaeA Solution for a Sustainable San Luis Obospo

    County

    Mike Sass

    Eric Amendt

    Ryan Gleim

    Tim McLenegan

    Tim Whitacre

    April 29, 2005

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    Outline

    Biodiesel from algae

    Feasibility of algae Oil collection and refining

    Application to our county

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    Algae Overview

    Tim McLenegan

    Eric Amendt

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    Algae and Biodiesel

    Algae Biodiesel is a good replacement for

    standard crop Biodiesels like soy and canola Up to 70% of algae biomass is usable oils

    Algae does not compete for land and spacewith other agricultural crops

    Algae can survive in water of high saltcontent and use water that was previouslydeemed unusable

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    Storing the Suns Energy

    (Photosynthesis)

    What is needed

    Sunlight CO2

    Nutrients

    Storage of Energy Lipids and oils

    Carbohydrates

    http://www.veggievan.org/downloads/articles/Biodiesel%20from%20Algae.pdf

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    What affects oil production?

    Climate

    Cold weather reduces algae oil production Overcast days reduce sunlight and lower oil

    production

    Nutrients

    Depletion of Nitrogen and Silicate

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    Controlling Nutrients

    Nitrogen

    Aids in cell division Silicate

    Aids in cell wall production

    Depleting Nutrients Starving the algae of these two nutrients reduce the rate of

    cell division

    Oil production remains constant

    Results in an increase in the oil to mass ratio

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    The Algae Pond

    http://www.veggievan.org/downloads/articles/Biodiesel%20from%20Algae.pdf

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    Mass Production of Algae

    http://www.veggievan.org/downloads/articles/Biodiesel%20from%20Algae.pdf

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    Choosing an Algae

    Importantcharacteristics of Algae

    High % of total biomassis oil

    Maintains a high % of oileven under stress

    Compatible with the San

    Luis Obispo climate

    www.kluyvercentre.nl/content/ documents/Verslag2biodieselBaarnschLyceum.pdf -

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    What Type of Algae

    Botryococcus braunii

    Converts 61% of itsbiomass into oil

    Drops to only 31% oilunder stress

    Grows best between 22-25

    oC (71-77

    oF)

    www.kluyvercentre.nl/content/ documents/Verslag2biodieselBaarnschLyceum.pdf -

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    Where To Grow It

    Extensions onto our water treatment plants Clean up our waste and generate fuel

    Agriculture runoff Exploit the countys many farms and vineyards

    Soda Lake Salt lake east of Santa Margarita

    Vast open space of Carrizo Plain Only has water in winter/spring months

    National Monument status may prevent development

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    Feasibility

    Tim Whitacre

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    Feasibility

    Is it too good to be true? DOE concluded a 16-year study of algal biomass in 1996

    (and wrote a 328-page report) http://www.nrel.gov/docs/legosti/fy98/24190.pdf

    Conducted large-scale tests in California, New Mexico andHawaii With good temperatures, could harvest 50 grams of algae per

    sq. meter per day Used a 1,000 m2 pond for 1 year

    Research stopped due to budget cuts

    UNH paper may hopefully rekindle research

    With more research/funding, it can be done

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    Comments from NREL

    Projections for future costs of petroleum are a

    moving target. DOE expects petroleum costs toremain relatively flat over the next 20 years.Expecting algal biodiesel to compete with suchcheap petroleum prices is unrealistic. Without somemechanism for monetizing its environmental benefits

    (such as carbon taxes), algal biodiesel is not goingto get off the ground.

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    Comments from NREL

    Engineering design and cost studies have been donethroughout the course of the ASP, with ever increasing realism

    in the design assumptions and cost estimates. The last set ofcost estimates for the program was developed in 1995. Theseestimates showed that algal biodiesel cost would range from$1.40 to $4.40 per gallon based on current and long-termprojections for the performance of the technology. Even withassumptions of $50 per ton of CO2 as a carbon credit, the cost

    of biodiesel never competes with the projected cost ofpetroleum diesel.

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    http://futures.tradingcharts.com/chart/CO/M

    $ Per Barrel

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    Show Me The Money!!!

    The current price of diesel is growing

    What does this mean forBiodiesel?

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    Michael Briggs of University of New

    Hampshire

    Production ability

    37,500 gallons per hectare of desert land per year Pond construction

    $80,000 per hectare

    Operating Costs

    $12,000 per hectare

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    NREL results

    Benemann and Oswald (1996)

    Capital Investment

    $69,000 to $104,400 per hectare Operating Costs

    $21,370 to $32,320 per hectare per year

    Algal Oil Costs $39 to $69 per barrel

    $0.93 to $1.65 per gallon

    16,000 to 32,000 gallons per hectare per year

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    Cost per hectare

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    Processing Costs

    $0.30 to $1.00 per gallon

    Without taxes or profit Michael Briggs

    $0.32 per gallon of biodiesel

    Real World

    $1.23 - $2.65 per gallon of biodiesel

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    San Luis Costs

    The startup costs per processing plant would

    be the same as noted in the fall presentationon Biodiesel.

    $15,000,000 per 30,000,000 gallon plants.

    Our research shows that the cost per algal

    pond would be greater.

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    Assuming $0.10 profit per gallonTotal Costs

    eturn

    nn estm ent

    -$100,000,000

    $0

    $100,000,000

    $200,000,000

    $300,000,000

    $400,000,000

    $500,000,000

    $600,000,000

    $700,000,000

    $800,000,000

    2005

    2007

    2009

    2011

    2013

    2015

    2017

    2019

    2021

    2023

    2025

    2027

    2029

    2031

    2033

    2035

    2037

    2039

    2041

    2043

    2045

    2047

    2049

    Year

    allonsan

    one

    Total Cap Cost

    Gallons a year

    Total Prof it

    Red/

    lack

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    Oil Collection and Refining

    Mike Sass

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    Pressing oil from the algae

    Dry the algae and press the oil from it.

    Can retrieve up to 70% of the oil. While drying must prevent the algae from

    becoming contaminated.

    Cheapest and simplest method

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    http://forums.biodieselnow.com/topic.asp?TOPIC_ID=3414

    Chemical Oil Extraction

    Use hexane solvents to remove the oil.

    Hexane is a neurotoxin. Must be careful when using.

    Removes oil out of almost all things.

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    http://www.organix.net/organix/supercritical.htm

    Super Critical Oil Extraction

    Most efficient method.

    Uses carbon dioxide at critical pressure andtemperature (CO2 is almost a liquid).

    Carbon dioxide.

    Rapid diffusion of the oil.

    Very expensive process.

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    http://www.nrel.gov/docs/legosti/fy98/24190.pdf

    TAG (triacylglycerol)

    Three chains of fatty acids attached to a glycerol

    Natural oil from the algae

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    http://www.nrel.gov/docs/legosti/fy98/24190.pdf

    Transesterification

    Start with triacylglycerol

    (TAG) End up with ester

    alcohol (biodiesel)

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    http://biodiesel.org/pdf_files/fuelfactsheets/Production.PDF

    Three ways to produce biodiesel

    Base catalyzed transesterification with

    alcohol. Acid catalyzed esterification with methanol.

    Convert the oil to fatty acids. Then acidcatalyze to alkyl esters.

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    http://biodiesel.org/pdf_files/fuelfactsheets/Production.PDF

    Base Catalyzed with Alcohol

    Most common process

    Most economical Low pressure (20psi)

    Low temperature (150oF)

    No intermediate steps High conversion rate (98%)

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    Application To Our County

    Ryan Gleim

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    RTA

    Current County Bus System

    CCAT and SCAT6

    #

    #

    38,178.08 5

    104,170.11 18

    TotalGas TG Gas For All Busses for months

    of Busses NB

    Gallons per Bus GPB

    Gallons per Day per Bus GPD

    Gallons per Acre per year GPA

    of Acres required A

    SCAT gallons for Busses

    CCAT gallons for Busses

    TG S

    ! !

    !

    !

    !

    !

    !

    !

    !

    ! ( ) ( )

    ( ) ( )

    CAT gallons CCAT gallons

    NB SCAT busses CCAT busses

    !

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    Biodiesel Requirements

    Using Biodiesel in current diesel busses

    2( ) 2(142348.19)43.8( )

    6500

    2( ) 2(142348.19) 21.9( )13000

    TGA acres

    GPA

    TGA acresGPA

    ! ! !

    ! ! !

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    Diesel Hybrid

    GM Hybrid Bus

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    http:www.gm.com/company/adv_tech/300_hybrids/index_bus.html

    Hybrid Bus Statistics

    GM Hybrid Bus

    EP

    system Clean Hybrid technology

    Hydrocarbon and carbon monoxide reduction ofabout 90%

    Nitrous oxide reduction of about 50% Already in service in many cities

    Up to 60% improved fuel economy

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    Calculations Adjusted

    Using Biodiesel in HYBRID diesel busses

    60% 0.60

    2( ) 2(142348.19)(1 0.60) 17.5( )

    6500

    2( ) 2(142348.19) (1 0.60) 8.8( )13000

    Hybrid fuel usage i prove ent

    TGA acres

    GPA

    TGA acres

    GPA

    ! !

    ! ! !

    ! ! !

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    Conclusion

    Algae is a very efficient means of producing

    biodiesel The oil production from algae farms is

    feasible and scalable

    Further research necessary to unlock full

    potential of algae

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    Questions