gridshield™ outdoor vacuum reclosers 15–27 kv · rer620 - the gridshield recloser is a product...

GridShield™Outdoor vacuum reclosers 15–27 kV

2 GridShield | Descriptive bulletin

Table of contents

Introduction ............................................................................................................................................................................. 3

Recloser design ....................................................................................................................................................................... 4

Magnetic actuators .............................................................................................................................................................. 4

Position switch .................................................................................................................................................................... 4

Vacuum interrupters ............................................................................................................................................................. 4

Pole assembly ..................................................................................................................................................................... 4

HCEP insulating material ...................................................................................................................................................... 5

GridShield 15/27 kV dimensions ........................................................................................................................................... 6

Recloser control ...................................................................................................................................................................... 8

RER620 overview................................................................................................................................................................. 8

PCM600 .............................................................................................................................................................................10

Web HMI ............................................................................................................................................................................11

Protection functions ............................................................................................................................................................12

Technical data.........................................................................................................................................................................14

Ordering guide ........................................................................................................................................................................15

Accessories ............................................................................................................................................................................18

Additional ABB devices ..........................................................................................................................................................20

Service & support ...................................................................................................................................................................21

Notes ......................................................................................................................................................................................22

Descriptive bulletin | GridShield 3

IntroductionGridshield: Making distribution networks more reliable

ABB’s drive to produce more advanced feeder automation

equipment and to exceed their user’s expectations has led

to the development of the new GridShield recloser. Paired

with the industry’s most intelligent control device - the

RER620 - the GridShield recloser is a product of extensive

international research and testing, creating the most reliable

and technically adapt recloser on the market. Whether

performing three- or single-phase tripping connecting

distributed generation to the grid or communicating via IEC

61850 utilizing GOOSE messaging, the GridShield recloser

is ready for any challenge.

Features

− Ability to perform as a recloser, sectionalizer or automated

load break switch

− Proven design rated for 10,000 full load operations

− Hydrophobic Cyloaliphatic Epoxy (HCEP) insulation provides

industry leading reliability

− 304 stainless steel construction for durability in any environ-

ment

− Air insulation for an environmentally friendly design

− No maintenance required for the high voltage unit

− Two control cabinet options to fit any application

− All electronics located inside control cabinet for quick and

safe access, reducing maintenance costs

− DNP3 Level 2+, IEC 60870-5-101 and 104, IEC61850, and

MODBUS communication protocols come standard

− Web Human Machine Interface (web HMI) software for field

configuration

− Technically advanced RER620 control with fully customizable

settings

− Powerful PCM600 tool suite

− Single-phase tripping option for improved system reliability

1 Low profile control cabinet, open | 2 Standard control cabinet, closed | 3 GridShield recloser

2 31


Magnetic actuators

− 10,000 full load operations

− Industry proven design

− No lubrication, maintenance, or adjustments

− Bi-stable technology means no power required to maintain

open or closed position

− Stainless steel shaft and corrosion resistant construction

− 3 independent actuators fitted in the cabinet to allow single

phase tripping

Position switch

− Double break, galvanically separate contacts

− Self-cleaning contacts

− Transparent housing allows for contact position and mecha-

nism viewing

Vacuum interrupters

− Superior contact wear ensuring maximum reliability

− Lasting quality with 10,000 full load operations

− Environmentally friendly

− Built by ABB in Ratingen, Germany since 1980s

Pole assembly

− Modular assembly for easy replacement in the field

− UV protected for environmental durability

− Molded design reduces risk of tampering

− Few moving parts

− 10,000 full load operations without maintenance

− Single molded design guarantees the longest creepage dis-

tance in the industry

1 Actuator | 2 Single molded poles for superior creepage | 3 ABB vacuum interrupter clean room

2 31

Recloser designHigh voltage unit technology


HCEP insulating material

The OVR insulating material is Hydrophobic Cycloaliphatic

Epoxy (HCEP). HCEP is the next generation of Cycloali-

phatic Epoxy (CEP).

Hydrophobic means resistant to water. This capability is

advantageous because it prevents water from developing

completely wetted, resistively conductive surfaces on out-

door insulation. As a result, leakage currents are reduced,

which increases reliability by minimizing the risk of insulation

flashover. Furthermore, reducing discharge activity trans-

lates into decreased insulator erosion and increased insula-

tor life expectancy.

Advantages

− Improved water beading and runoff

− Lower leakage currents Less discharge activity

− Lower flash-over probability

− Less erosion of insulation

− Improved performance in heavily polluted areas

− Improved weatherability and outdoor aging

− Increased life expectancy

− Light weight for easy handling

− Exceptional mechanical strength attributed to epoxy-

based design

Contamination performance

Determined by creepage/leakage distance available on a

recloser bushing (pole), contamination performance is a

very important factor when considering the environment the

recloser will be operating in. ABB uses the HCEP insula-

tion to not only offer a product that far exceeds the creep

required by ANSI standards, but also to produce results that

go beyond IEC Level IV requirements for environments with

very heavy pollution.

IEC pollution levels

Pollution level Required Creep ratio

I - Light 0.63 in/kV (16 mm/kV)

II - Medium 0.79 in/kV (20 mm/kV)

III - Heavy 0.98 in/kV (25 mm/kV)

IV - Very Heavy 1.22 in/kV (31 mm/kV)

HCEP does not become resistively conductive when exposed to moisture

Required creep vs GridShield creep (phase to ground)

Pollution

level

Rated maximum voltage

15 kV 27 kV

Required creep

in (mm)

ABB standard creep

in (mm)

Required creep

in (mm)

ABB standard creep

in (mm)

I - Light 9.8 (248) N/A 17.0 (432) N/A

II - Medium 12.2 (310) N/A 21.3 (540) N/A

III - Heavy 15.3 (388) N/A 26.6 (675) N/A

IV - Very Heavy 18.9 (481) 38.0 (960) 33.0 (837) 38.0 (960)


GridShield 15/27 kV dimensions

13.9

15.4

.50

A

20.1

36.0

18.2

10.1

39.5

Large control cabinet - standard

Pole mounting frame

50.00 [1270]

3.25 [83]

30.12 [765]

34.34 [872]

15.50 [394]

29.87 [759]

15.50 [394]

Ø.750 [20mm] POLE MNTG HARDWARESUPPLIED BY CUSTOMER

MANUAL TRIPHANDLE

H1

H2

12.59

[320]

14.00

(38Kv)

[323] [383]

15.08

64.97

12.70

12.00

(38Kv)

30.04 [763][356]

[305](15/27Kv)

[1650]

57.90

[1471]

(15/27Kv)

(38Kv)(15/27Kv)

25.30 [643]

(15/27Kv)

15.44 [392]

29.93[760](38Kv)

SHOWN WITH OPTIONAL ARRESTER

MOUNTING BRACKETS

SURGE ARRESTERS SUPPLIED BY CUSTOMERS

DIMENSIONS ARE IN INCHES [mm]

FRAME WEIGHT - 130 lbs (60 kg)

FRAME WEIGHT (WITH OPTIONAL PT MOUNT) - 180 lbs (82 kg)


48.00[1219]

2.18 REF[55]

52.38[1330]

29.0

6 [7

38]

22.0

0 [5

59]

HOLES (4)

48.00 [1219]

MOUNTING.875 [22] DIA

52.38 [1330]

(4) CABINET MTG.HOLES

.562 [14] DIA.

HOLES

.562 [14] DIA. (4)CABINET MTG.

9.50 [241] (39.50 [1003] MAX) TO GROUND, CABINET RAISES WITH FRAME.

1.75[44]

(2) Ø.562 [14] HOLES FORGROUND CONN. EACH LEG

MOUNTING BASE PLAN

ENLARGED VIEW

ENLARGED VIEW

ENLARGED VIEW

ENLARGED VIEW

SIZE 1.5CONTROL CABINET

1.75 [44]

H1

H2

DIMENSIONS ARE IN INCHES [mm]

FRAME WEIGHT - 225 lbs (100 kg)

AVAILABLE WITH OPTIONAL ARRESTERMOUNTING BRACKETS

.562 [14] DIA. (2)

123.

15 [3

128]

(15/

27KV

)13

6.65

[347

1] (3

8KV

)

ADJUSTMENT HOLES LOCATED AT

3.00 INCH [76] INCREMENTS (2) Ø.562 [14] HOLES FORGROUND CONN. EACH LEG

110.

94 [2

818]

( 15

/27K

V )

121.

60 [3

089]

( 38

KV )

22.00[559]

29.06[738]

3.50[89]

65.7

5 [1

670]

15/

27KV

71.4

9 [1

816]

38K

V 95.7

5 [2

432]

15/

27KV

101.

49 [2

578]

38K

V

Small control cabinet – low profile option

Substation mounting frame


Additionally, there is the advanced 61850 loop control scheme

for fault detection, isolation and restoration (peer-to-peer).

With the quick response from GOOSE messaging, the reclosers

can communicate with each other and determine where the

fault is, preventing any excess reclosing.

Self-diagnostics

- Built-in self-diagnostics continuously monitors

the RER620 electronics and the operation of the

relay software

- Any fault or malfunction will raise an alert

Recloser controlThe future of Intelligent Electronic Devices (IEDs)

RER620 overview

The RER620, part of the Relion® family of ABB controls, is a

dedicated IED perfectly aligned for the protection, control, mea-

surement and supervision of utility substations and industrial

power systems including radial, looped and meshed distribution

networks with or without distributed power generation. The

RER620 IED is characterized by its compactness and withdraw-

able unit design.

Engineered from the ground up, the RER620 has been designed

to unleash the full potential of the IEC 61850 standard for com-

munication and interoperability. The RER620 provides main

protection for overhead lines and cable feeders in distribution

networks.

RER620 Introduction

− Part of Relion family of ABB controls

− Drawout design for quick and easy maintenance

− Environmentally friendly design with RoHS compliance

− Capable of having up to 20 binary inputs and 14 binary out-

puts

− Easy integration into Ethernet or serial-based communica-

tion networks with standard: DNP3, IEC 60870-5-101, IEC

60870-5-104, Modbus, IEC 61850

− Use of GOOSE messaging (peer-to-peer) for high-speed pro-

tection, transfer switching, fault isolation and service restora-

tion

− Interact via easy to read local HMI or remotely

− Six setting groups

− High Impedance (HIZ) fault detection creates more safety for

life around power lines

− Embedded In-rush detection for added reliability connecting

distributed generation networks

Loop control as standard offering

There are two loop control schemes that come with the Grid-

Shield recloser:

The traditional loop control scheme is based on voltage, over-

current and reclosing sequence.

RER620 relay conveniently located inside control cabinet

SubstationCircuitBreakerSource 1


B

A D

C

T

SectionalizingRecloser –NormallyClosed


MidpointRecloser –NormallyClosed


Tie PointRecloser –Normally

Open

F1 F2 F31 PT

3 PT

1 PT1 PT

1 PT

3 PT



B

A D

C

T





Tie PointRecloser –Normally

Open

Interlocking data

GOOSE

RER620REF615 RER620

RER620

Interlocking data

GOOSE

Interlocking data

GOOSE

F1 F2 F31 PT

3 PT

1 PT1 PT

1 PT

3 PT


RER620 hardware features

Drawout case

ABB’s innovative design for the RER620 includes a standard

drawout case, allowing for quick access to relay cards for easy

field maintenance. Also included is an automatic function that

shorts CT connections to the relay when removed from the

case, making maintenance safer for the user.

Local HMI

− Large, 13x14 pixel, LCD screen displays 8 rows, each capab-

le of displaying 20 characters

− Simple controls for navigation and recloser open/close ope-

ration

− Normal, Pickup and Trip protection indicators for state iden-

tification

− Recloser open/close buttons let the user know current positi-

on with 11 programmable alarm

− LEDs - great for loss of phase and lockout indication

− 16 programmable push-buttons for user customization

− Customizable labeling for programmable buttons and alarms

− RJ-45 communication port for quick laptop connection

Communication

− Ethernet network communication via RJ-45 or fiber optics

− Serial network communication using a RS-485 bus

− DNP 3.0 Level 2+ TCP/IP and serial

− IEC 60870-5-101and IEC 60870-5-104

− Modbus RTU, ASCII and TCP modes supported

− IEC 61850, with GOOSE messaging

− Simultaneously report events to five different clients on the

station bus

Input and output ports

− Capable of up to 20 binary inputs and 14 binary outputs with

added BIOS cards

− 6 VT inputs for voltage sensing

− 4 CT inputs

1 RER620 relay and drawout case | 2 IED can be controlled via a clean and easy to use HMI | 3 A variety of communication ports and I/Os to fit the user’s

needs

2 31


PCM600

PCM600 offers extensive relay configuration functions such

as relay signal configuration using the signal matrix tool, and

IEC61850 communication configuration including horizontal

relay-to-relay communication, GOOSE messaging.

Advantages

− Tool suite with numerous tools at hand, useable with and

without connection to RER620

− Easy to navigate menu follows local HMI menu structure

− Tab structure for easy management of open tools

− Create settings ahead of time and load onto an RER620 via

RJ-45 connection

− Save setting scheme and load onto other reclosers

− Develop recloser, sectionalizer and automated load break

switch modes with application configuration tool

− Integrated documentation for quick referencing and instruc-

tion on tool use

− Import and export GOOSE messages

Graphical display editor

− Quickly input a power system object into the display page

and assign it to its switching function

− Integrate on-line measurement in the IED HMI

− Set node attributes like name, name position and sort index

− Extensive ANSI and IEC symbol library included

Application configuration tool

− Little programming knowledge required since the tool is

based on discrete relay blocks with inputs and outputs

− Search feature and “quick jump” function allows for easy

navigation

− View existing logic for clear understanding of recloser func-

tions

− Adapt pre-configured applications

− Broken up into I/O, Measurements, Control, and Protection

tabs

− Insertable text boxes for tracking changes

− Debugging for operation assurance

Disturbance handling

− Records up to 12 analog channels and 64 binary channels

− Can be triggered by analog/binary channels or manual/peri-

odic commands

− Selectable sampling rate, 32/16/8 samples per cycle

− Events stored following COMTRADE standard

− Export and view using ABB’s WaveWin32 software or any

other COMTRADE compliant software

− Records include current, voltage and angle values, and

pickup times of the protection elements

− Time stamps provide useful record for analyzing in what order

events occurred

ACT tool for logic programming Change HMI screen with the Graphical Display

Editor

Disturbance handling capabilities include signal

charts for studying


Web HMI

The web HMI enables the user to access the RER620 via a web

browser. This method of connecting to the RER620 requires

no additional software and can connect locally by connecting

a computer to the RER620 via the front communication port or

remotely over LAN/WAN. With a menu tree structure almost

identical to the one on the local HMI, the user does not need to

spend time relearning where every setting is located. With this

useful tool, the user has a quick means for programming most

of the recloser settings.

Overview

− Local and remote access

− User access level authentication

− On-line Help menu

− Runs with Internet Explorer 7.0 or later

Features

− View alarm LEDs, event lists, and measurements

− Monitor signals

− Read and download disturbance records

− Review phasor/tabular diagrams with various representations

− Phase currents

− Sequence currents

− Phase voltages

− Sequence voltages

− Zoom in phasor/tabular diagrams

− Freeze current and voltage measurements to obtain a “snap

shot” view during testing

− Set parameters

− Save event lists

− Print settings

− All settings can be opened and saved in CSV format

Quickly view disturbance records Choose from various phasor diagram options Make quick parameter setting changes


Protection functions

The RER620 IED offers the most extensive and adaptive set of

protective functions in the industry.

High Impedance (HIZ) fault detection

High impedance faults have small current magnitudes that are

difficult to detect by standard protection. While small fault cur-

rents do not pose danger to power equipment, a high imped-

ance fault poses a deadly threat to humans and animals.

How has ABB addressed HIZ?

− 7 years of dedicated research and extensive field tests to

develop best solution

− Created HIZ (PHIZ1) function in protection schemes

− Utilize ground/earth fault current signatures in HIZ algorithm

Embedded In-rush energy detection

In situations where distributed generation is first connected to

a main network, there is a large current pull from transformers,

which will cause a relay to trip the recloser on the line. The

traditional solution is to use communication to inform the relay

of the situation and prevent the trip. With the RER620, there is

no need for communication because of the embedded In-rush

energy detection.

Current protection

− Single-Phase overcurrent protection [51P, 50P-1, 50P-2,

50P-3; 3I>(1), 3I>(2), 3I>(3)]

− Overcurrent ground-fault protection [51N, 50N-1, 50N-2,

50N-3; lo>(2), lo>(3), lo>>(3), lo>>>(2)]

− Sensitive earth-fault protection [50SEF; lo>(3)]

− Negative sequence overcurrent protection [46-1, 46-2;I2>(1),

I2>(2)]

− Phase discontinuity protection [46PD; I2/I1>]

− Three-phase inrush detector [INR; 3I2f>]

Directional protection

− Single-phase overcurrent protection [67/51P-1, 67/51P-2;

3I>->(1), 3I>->(2)]

− Ground-fault protection [67/51N-1, 67/51N-2; lo>->(1),

lo>->(1)]

Cold load timers

− Cold load timer phase A [62CLD-1, 62CLD-2; TPS(1),

TPM(1)]

− Cold load timer phase B [63CLD-3, 63CLD-4; TPS(2),

TPM(2)]

− Cold load timer phase C [63CLD-5, 63CLD-6; TPS(3),

TPM(3)]

Voltage protection

− Three-phase overvoltage [59-1, 59-2, 59-3; 3U>(1), 3U>(2),

3U>(3)]

− Three-phase undervoltage [27-1, 27-2, 27-3; 3U<(1), 3U<(2),

3U<(3)]

− Positive sequence overvoltage [59PS-1, 59PS-2; U1>(1),

U1>(2)]

− Negative sequence overvoltage [47-1, 47-2; U2>(1), U2>(2)]

− Zero sequence overvoltage [59N-1, 59N-2; Uo>(1), Uo>(2)]

Frequency protection

− Underfrequency, Overfrequency, Frequency rate of change

[81-1, 81-2; f</f>,df/dt(1), f</f>,df/dt(2)]

− Load shed & restoration [81S-1, 81S-2; UFLS/R(1),

UFLS/R(2)]

HIZ effects on gravel HIZ effects on grass


Control

− Autoreclosing, 1ph and/or 3ph [79; O->I]

− Synchro-check/voltage check [25; SYNC]

− Circuit breaker 1 (3 state inputs / 3 control outputs)

[52; I<->O CB]

− Loop control

Supervision monitoring

− CB condition monitoring [52CM; CBCM]

− Fuse failure supervision [60, FUSE]

Measurement

− Three-phase current [IA, IB, IC; 3I]

− Demand metering, Max/Min metering

− Sequence current [I1, I2, I0; I1, I2, I0]

− Ground current [IG; lo]

− Three-phase voltage, source [VA, VB, VC; 3U]

− Three-phase voltage, load [VA, VB, VC(2); 3U(B)]

− Sequence voltages, source [V1, V2, V0; U1, U2, U0]

− Sequence voltages, load [V1, V2, V0(2); U1, U2, U0(B)]

− Three-phase power and energy [P, E]

− Frequency [f]

Recorders

− Digital fault recorder (DFR) [DFR]

− Sequence of events (SER) [SER]

− Fault recorder [FLTMSTA]

− Fault locator (FLOC) [FLO]

Other functions

− High impedance fault detector [HIZ; PHIZ1]

− Recloser failure protection [50BFT; 3I>/lo>BF]

− Recloser close failure protection [50BFC; SCCBRBCF1]

− Directional positive sequence power protection [32P; P>->]

− Directional negative/zero sequence power protection

[32N; Q>->]

− Battery voltage, current, battery test. [UPS]

− Programmable buttons (16 buttons) [FKEYGGIO1]

− Move function block (8 outputs) [MVGAPC1]

− Move function block (8 outputs) [MVGAPC2]

− Pulse timer (8 timers) [PTGAPC1]

− Pulse timer (8 timers) [PTGAPC2]

− Generic control points (16 outputs) [SPCGGIO1]

− Generic control points (16 ouputs) [SPCGGIO2]

− Set reset flip flops (8 outputs) [SRGAPC1]

− Set reset flip flops (8 outputs) [SRGAPC2]

− Time delay off timers (8 timers) [TOFGAPC1]

− Time delay off timers (8 timers) [TOFGAPC2]

− Time delay on timers (8 timers) [TONGAPC1]

− Time delay on timers (8 timers) [TONGAPC2]

− All traditional recloser, ANSI and IEC curves are also available

RER620

1 Io selectable by setting, Io calculated as default

52

Υ or Δ

Va,

Vb,

Vc

3

51P3I> 50P-13I> 50P-23I>> 50P-33I>>>

6846PD 3I2f>I2/I1I2>50BF3I>BF 46I2>

67P3I>->

51NI0>50N-1I0>50N-2I0>>50N-3I0>>>

32PP>-> 32NQ>->

50SEFI0> HIZPHIZ1 67N1I0>->

Ia, Ib, Ic 4

27P3U< 59P3U> 81f</f> 81SUFLS/R2

2 Under-frequcny and df /dt based load shedding function

59PSV1> 59NV0>

60FUSEF

Υ

27P3U< 59P3U>

47NSV2>

47NSV2> V1> 59PS

59NV0>

25SYNC

0 791 LCMLCM

3 In the case of ABB GridShield recloser , these are embedded Capacitor Voltage Divider (CVD) with 10,000:1 ratio4 In the case of ABB GridShield recloser , these are embedded Current Transformer (CT) with 600:1 ratio

RER620 protection diagram


Nom. operating voltage: 2.4-14.4 24.9 kV

Rated max. voltage: 15.5 27 kV

Rated power frequency: 50/60 50/60 Hz

Rated continuous current: 630/800/1000 630/800/1000 A

Rated symmetrical interrupting current: 12.5 12.5 kA

Rated lightning impulse withstand (BIL): 110/125 125 kV

Dry withstand 60 Hz 1 Min.: 50 60 kV

Wet withstand 60 Hz 10 Sec.: 45 50 kV

External creep distance, H2-ground: 38.00 (960) 38.00 (960) inches (mm)

External creep distance, H1-H2: 45.00 (1160) 45.00 (1160) inches (mm)

Min. external strike distance: 9.50 (240) 9.50 (240) inches (mm)

Min. interrupting time: 0.050 0.050 sec max

Max. closing time: 0.055 0.055 sec max

High voltage unit weight: 333 (150) 333 (150) lbs (kg)

Small control cabinet weight: 138 (63) 138 (63) lbs (kg)

Large control cabinet weight: 182 (83) 182 (83) lbs (kg)

Rated standard operating duty: O 0.2s CO 2s CO 5s CO lockout

Operating temperature: -40°C to +70°C (-40° F to +158°F)

Control voltage:

- 120 VAC UPS: 90-140 VAC / 109 - 144 VDC

- 240 VAC UPS: 180 - 285 VAC / 220 - 285 VDC

Materials: Vacuum interrupter encapsulated in hydrophobic cycloaliphatic epoxy with stainless steel construction

Current sensors: One per phase encapsulated into the pole

Battery:

- 48 VDC, 12 AH battery bank

- Sealed lead acid rechargeable battery pack

- Monitor locally and remotely

- Easy access in low voltage control cabinet

- Capable of up to 38 hours of carryover and multiple operations upon loss of power

Load profile data (requires voltage input):

- kWh and kVARh (with PT voltage input)

- Power Factor

- Demand Watts and VARs

GridShield Testing:

ANSI: Meets all applicable recloser standards (Dual logo standard IEC 62271-111/IEEE C37.60 2005-11, IEEE, and IEC)

Life Test: 10,000 mechanical operations without degradation

Technical data


Ordering guide

Digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18

S 1 1 8 1 C D E 1 2 E 1 3 4 S A 00

1) Recloser

Ratings

S: GridShield Recloser S: GridShield

Recloser

2) Voltage (kV) 1: 15 kV 1: 15 kV

2: 27 kV

3) BIL (kV) 1: 110 kV 1: 110 kV

2: 125 kV

4) Continuous

Current (A)

8: 800 A 5: 630 A

8: 800 A

1: 1000 A

5) Interrupting

Rating (kA)

1: 12.5 kA 1: 12.5 kA

6) Mounting

Frame

C: Pole w/ 6 Arrester

brackets & 3 PT

C- Channel Mtg Bra-

ckets, Assembled

A: Pole w/ 6 Arrester brackets, Assembled

B: Pole w/ 6 Arrester brackets,

Unassembled

C: Pole w/ 6 Arrester brackets & 3 PT C-

Channel Mtg Brackets, Assembled

D: Pole w/ 6 Arrester brackets & 3 PT C-

Channel Mtg Brackets, Unassembled

H: Pole w/ 6 Arrester brackets & Flat PT

Mtg Bracket, Assembled

R: Pole w/ 6 Arrester brackets & Flat PT

Mtg Bracket, Unassembled

G: Pole w/ 6 Arrester brackets & 6 PT Mtg

Brackets, Hrztl Construction, Galvanized,

Assembled (15 kV / 27 kV Only)

I: Pole w/ 6 Arrester brackets & 6 PT Mtg

Brackets, Hrztl Construction, Stainless

Steel, Assembled (15 kV / 27 kV Only)

K: Pole w/6 Arrester brackets & 6 PT Mtg

Brackets, Vertical Construction, Galva-

nized, Assembled (15 kV / 27 kV Only)

M: Pole w/6 Arrester brackets & 6 PT Mtg

Brackets, Vertical Construction, Stainless

Steel, Assembled (15 kV / 27 kV Only)

V: Substation Frame (Fits Cooper footprint

“pad”), Assembled

W: Substation Frame (Fits Cooper foot-

print “pad”), Unassembled

X: Substation Frame w/ 3 PT Mtg

Brackets (Fits Cooper footprint “pad”),

Assembled

Y: Substation Frame w/ 3 PT Mtg

Brackets (Fits Cooper footprint “pad”),

Unassembled

Z: Custom Frame

N: None


Digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18

S 1 1 8 1 C D E 1 2 E 1 3 4 S A 00

7) Control Cable

Length V and

I (24-Pin) for

Armored option

see 17-18

D: 40 feet [12 m] A: 10 feet [3 m]

B: 20 feet [6 m]

C: 30 feet [9 m]

D: 40 feet [12 m]

E: 50 feet [15.24 m]

F: 60 feet [18.29 m]

N: None

Z: Customized (Max. length ?200ft)

8) Cable Options

for Control

Power and PT

Input

E: (1) 2 pin connector

with 45 ft cable and

(1) 5 pin connector

with 45 ft cable & 3

internal voltage inputs

directly into relay

A: (1) 2 pin connector with 20 ft cable

B: (1) 2 pin connector with 45 ft cable

C: (1) 5 pin connector with 45 ft cable & 3 internal

voltage inputs directly into relay

D: (2) 5 pin connector with 45 ft cable & 3 internal

voltage inputs directly into relay.

E: (1) 2 pin connector with 45 ft cable and (1) 5 pin

connector with 45 ft cable & 3 internal voltage inputs

directly into relay

N: None

9) Control Power

Supply1

1: UPS (Input

Voltage:100V-200V)

DC/AC with 120VAC

Heater

1: UPS (Input Voltage:100V-200V) DC/AC with 120VAC

Heater


Heater (most used for substation application, 125VDC and

240VAC Aux power for heater)


Heater

4: UPS (Input Voltage:48V) DC/AC with 120VAC Heater

5: UPS (Input Voltage:48V) DC/AC with 240VAC Heater

10) Binary I/O 2: 12 BI (Binary Input)

+ 10 BO (Binary

Output)

1: 4 BI (Binary Input) + 6 BO (Binary Output)



11) Control &

Faceplate

Options

E: ANSI Standard

RER620

E: ANSI Standard RER620

F: ANSI Standard RER620 with Single Phase

D: IEC Standard RER620 (comes with IEC Indicating Cup)

C: IEC Standard RER620 with Single Phase (comes with IEC Indica-

ting Cup)

12) Language 1: English 1: English

2: English and Spanish

13) Communica-

tion Ports and

Protocol 2

3: Two ports: Ether-

net 10/100BaseT

(RJ45) + configurable

RS232/RS485

1: One Port: Ethernet 100FX Fiber Optics with LC Connector

2: One Port: Ethernet 10/100BaseT (RJ45)

3: Two ports: Ethernet 10/100BaseT (RJ45) + configurable RS232/RS485

4: Three ports: Ethernet 10/100BaseT (RJ45) + configurable RS232/RS485 +

[RS485 or serial glass fiber (ST) ]

14) Bushing Ter-

minal Connectors

4: NEMA 4-Hole Pad S: Stud terminal

2: NEMA 2-Hole Pad

4: NEMA 4-Hole Pad

C: Clamp

15) LV Cabinet

Option

S: Small S: Small - Low profile cabinet

L : Large - Standard cabinet

16) Standard

Dynamic

Accessories

A: 69 Switch Close

Block function from

yellow handle

A: 69 Switch Close Block function from yellow handle

N: No accessories required


Digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18

S 1 1 8 1 C D E 1 2 E 1 3 4 S A 00

17-18) Dynamic

Accessories-

Specific to unit

will change last

two digits of

style number3

00

Radio Package

(1) PT mounted and wired on recloser frame



PT animal guard with push pins (set of 3)

Animal Guard (Straight) (set of 3)

Animal Guard (L-shaped) (set of 3)

None Selected (1) 7200/12470 GY VOG-11 PT (Style Number: E-7525A95G01)



None Selected (1) 14400/24940 GY VOG-12 PT (Style Number: E7525A97G02)


None Selected (1) 20125/34500 GY VOY-20G PT (Style Number: E-75265A55G01)

Cable Animal Guard with straight pins

10 feet Armored on the control cable (this armor will be on the control cable for the first 10 feet after

LV cabinet)

Ground Connector

IEC Cups (set of 3)

Transfer switch to transfer control power from primary to secondary source (PTs must be available

on line and load side )

(1) Potential test switch & (1) Current test switch (available only in large Cabinet)

(1) FT test switch 6 current 4 potential

1. A separate power source, 120/240VAC, is needed for the heater if input voltage is DC.

2. SNTP is available for time-sync with all Ethernet options. IRIG-B is available for time-sync with all RS-485 options.

3. 00 for Standard - Style numbering will change for specials & dynamic accessories.

Note: When selecting ANSI faceplating, IEC61850, DNP3.0 Level 2 and Modbus communication protocols are automatically selected for the RER620.

An IEC faceplate selection will result in a selection for IEC61850 IEC101 and IEC104 communication protocols for the RER620.


Accessories

Recloser simulator assembly

Test relay schemes or verify your protection settings with an

ABB Recloser Simulator Card without having the high voltage

unit connected to it. This is ideal for protection engineers to

verify the relay performance at their convenience.

− Easy, cost effective method for testing relay schemes and

the operational health of an RER620, without operating the

recloser

− Simulate fault conditions – inject secondary currents up to 1

A (to simulate primary currents up to 600 A)

− Software can collect oscillographic records of fault simula-

tions

− Comes with wiring harness and power adapter for RER620

− Compatible with PCM600 software

Flexitest switch

− Perform secondary current and voltage injection directly into

the RER620 (ABB FT-1 option allows easy access for testing

using secondary current injection and voltage with virtually

any type of test equipment)

− Use the FT-1 to test the health of the recloser PTs and CTs

− No need to disconnect the 24 pin cable or phoenix plugs

− Use the FT-1 to test the GridShield (actuator coils), contacts

and programmable I/O

Transfer switch

Quickly transfer control power between the load and source

sides of a GridShield recloser. Potential transformers (PTs) must

be connected on both the load and source sides of a GridShield

recloser.

1 Recloser simulation card kit | 2 Flexitest switch | 3 Transfer switch

2 31


Animal guards

OVR animal guards provide easy-to-install protection that re-

duces on animal related interruptions.

Bushing terminal accessories

All OVRs come standard with a 1 inch (25.4 mm) diameter stud

(12 threads) on all source and load terminals. Consider the fol-

lowing terminal connectors.

Bushing Terminal Options

NEMA Connectors Clamp Connector

2-Hole Pad 4-Hole Pad #6-800 MCM (kcmil)

Part # 12A00199H02 Part # 12A00198H02 Part # 12A00897H01

6 included 6 included 6 included

1 Straight bushing guard for 15 kV - 27 kV applications | 2 Straight bushing guard for 38 kV applications | | 3 L-shape bushing guard 15 kV - 27 kV applica-

tions | 4 Cable guard for 15 kV - 38 kV applications (36” long – 1” dia.) | 5 Standard terminal | 6 NEMA connector 2-hole pad | 7 NEMA connector 4-hole pad | 8

Clamp connector

1

5

2

6

3

7

4

8


Additional ABB devicesDesigned for improved reliability and feeder performance

GridGuard three-phase load break switch

− Available with manual or motor operation

− Distribution automation ready, RTU available

− Silicone insulators

− Tested in accordance with IEEE Std. C37.34-1994, ANSI/

IEEE Std. 37.71-1984 and IEC Std. 265-1, 1983

− RUS approved

Single phase by-pass switch

− Provides a means for bypassing and disconnecting reclosers

or voltage regulators, allowing maintenance on equipment

without service interruption

− Porcelain or silicone insulators

− Mounting configurations: vertical, underhung, pole mount, or

crossarm

− Available ratings:

− 15-38 kV

− 600/900 A

− 40 kA Momentary rating

− 110-150 kV BIL

AutoLink single-phase electronic sectionalizer

− Works as sectionalizer in conjunction with an upstream re-

closer or circuit breaker

− Prevents unnecessary supply outages

− Reduces replacement of fuses

− Both actuating current and count can be reset as many times

as needed, making it unmatched in the industry

− Detects inrush current

− Compatible with ABB, S&C and AB Chance interchangeable

cutout bodies

− Ideal for lateral feeders

COM600

The station automation device of ABB, COM600 is an all-in-

one communication gateway, providing connectivity between

substation IEDs and network-level control and management

systems. Additionally it is capable of automatic fault isolation

and restoration.

The COM600 adds distributed intelligence to the feeders, and

it is ideal for automation of rural lines or whenever the user

has SCADA IDMS limitations. It is a total configurable solution

capable of providing all logic for fault detection isolation and

restoration.

1 GridGuard three-phase load break switch | 2 Single phase by-pass switch | 3 AutoLink single-phase electronic sectionalizer | COM600

2

4

1

3


Service & support

Recloser customer support

− Free 24/7 technical support line 1-800-929-7947 ext. 5 or

outside the U.S. +1 407-732-2000 ext. 2510, e-mail

[email protected]

− Feeder Automation users website featuring news, FAQs,

discussion board, technical information, product brochures,

software downloads, contact information, instruction manu-

als, programming shortcuts, drawings:

www.abb.com/fa-users

− Standard three year warranty

Training

− Factory based training: three-day training designed for par-

ticipants to become proficient application, installation, opera-

tion, maintenance, testing, and commissioning of RER620

relays and GridShield reclosers

Day 1 topics

− Introduction

− GridShield with RER620 relay overview

− GridShield high voltage (HV) unit overview, troubleshooting &

maintenance

− GridShield control cabinet overview, troubleshooting & main-

tenance introduction to RER620 relay

Day 2 topics

− Continue with RER620, design & functions

− Using a recloser control HMI

− Communicate via “smart” front Ethernet port of the RER620

simple Internet Explorer

− Introduction to Protection and Control IED

− Manager, PCM600 tool

− Setting the auto-recloser sequence for different applications

− Overview of remote SCADA communication

− Protocols

Day 3 topics

− Implement a “custom” logic for different applications

− Implement a peer-to-peer protection and automation scheme

by using IEC 61850 communication and GOOSE messaging

− Create a user-tailored HMI


Notes

Contact us

1V

AL

24

54

01

-DB

Rev

A J

an

uary

20

11ABB Inc.

655 Century PointLake Mary, FL 32746

Phone: +1 407 732 2000

Customer service: +1 800 929 7947 ext. 5

+1 407 732 2000 ext. 2510

E-Mail: [email protected]

www.abb.com/mediumvoltage

For more information about our Feeder Automation

products, news, downloads, and Feeder Automation Users

Group website registration, please contact:

[email protected].

All sales are subject to ABB Inc.

General Terms and Conditions of Sale.

While every effort has been made to assure accuracy, the

information in this document is subject to change without

notice.

© Copyright 2011 ABB Inc. All rights reserved.

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