greensmart™ - sit ipi system - travis dealer...and stepper motor and fan control module with a...

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GreenSmart™ - SIT IPI System 56 Copyright © 3/5/2009 - Travis Industries Certified Factory Training Program What is GreenSmart™? This patent-pending, GreenSmart™ System is the most innovative collection of components, controls and technology of any gas-burning stoves, inserts or fireplaces we have ever made. This assembly embodies our most popular innovations with a twist, and a wide array of thrilling new breakthroughs. We believe these components and controls will make homeowners everywhere covet these gas-burning designs. GreenSmart Standard Features: Choice of Pilots – GreenSmart IPI or Continuous Pilot: Allows you to run your fireplace in either standing pilot mode - where the pilot flame continually stays on, ideal during periods of extreme cold when a draft is needed for safe, proper operation – or in the GreenSmart mode, where the pilot flame ignites via an intermittent pilot spark that does not run continually and thus conserves energy when the fireplace is not being operated. The GreenSmart system includes a battery back-up, ensuring proper ignition even during power outages. Incredible Turn-Down Ratio: An electric servo motor turns off the rear burner while leaving the front burner on for an attractive flame appearance when heat output is not the priority. This feature offers a turn-down ratio of up to 72 percent. This feature works with all three GreenSmart split-flow burners and offers a more efficient way to heat the room by only burning the correct amount of fuel to keep a constant temperature; so this is another smarter, greener way to enjoy fire in the home. Air Shutter Adjustment Levers: Both the front and rear burner air shutter adjustments are external to the firebox and just behind the concealment door. Each lever is color coded to for easy identification of the front burner (red) and rear burner (yellow), when adjustments to the fire are needed. This feature eliminates the need to turn the unit off, cool down, and remove the glass and logs before adjusting.

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Page 1: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

GreenSmart™ - SIT IPI System

56Copyright © 3/5/2009 - Travis Industries Certified Factory Training Program

What is GreenSmart™?

This patent-pending, GreenSmart™ System is the most innovative collectionof components, controls and technology of any gas-burning stoves, inserts orfireplaces we have ever made. This assembly embodies our most popularinnovations with a twist, and a wide array of thrilling new breakthroughs. Webelieve these components and controls will make homeowners everywherecovet these gas-burning designs.

GreenSmart Standard Features:

Choice of Pilots – GreenSmart IPI or Continuous Pilot: Allows you to run yourfireplace in either standing pilot mode - where the pilot flame continually stayson, ideal during periods of extreme cold when a draft is needed for safe, properoperation – or in the GreenSmart mode, where the pilot flame ignites via anintermittent pilot spark that does not run continually and thus conserves energywhen the fireplace is not being operated. The GreenSmart system includesa battery back-up, ensuring proper ignition even during power outages.

Incredible Turn-Down Ratio: An electric servo motor turns off the rear burnerwhile leaving the front burner on for an attractive flame appearance when heatoutput is not the priority. This feature offers a turn-down ratio of up to 72percent. This feature works with all three GreenSmart split-flow burners andoffers a more efficient way to heat the room by only burning the correct amountof fuel to keep a constant temperature; so this is another smarter, greener wayto enjoy fire in the home.

Air Shutter Adjustment Levers: Both the front and rear burner air shutteradjustments are external to the firebox and just behind the concealment door. Each lever is color coded to for easy identification of the front burner (red)and rear burner (yellow), when adjustments to the fire are needed. This featureeliminates the need to turn the unit off, cool down, and remove the glass andlogs before adjusting.

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GreenSmart™ - SIT IPI System

57Copyright © 3/5/2009 - Travis Industries Certified Factory Training Program

Accent Light: Standard feature in all GreenSmart stoves, fireplaces and inserts.

Glide-Away™ Concealment Door: On some models, the control area is hiddenby the external front faceplate but the various valves and wiring can still be seenthrough the grill. In an effort to provide an elegant final appearance, a concealmentdoor conveniently opens/closes for easy access if control adjustments are desired.

Drop-Down Concealment Door: On some models, the control area is hiddenby a concealment door that conveniently drops-down for easy access if controladjustments are desired.

Automatic Control Panel Lighting: When the concealment door is opened,control panel lighting is automatically triggered to make any adjustments easy duringa low light environment in the home.

Choice of GreenSmart Split-Flow Burners:

Dancing-Fire™ Split-Flow Burner: The Dancing-Fire is a split-flow steel burnerwhere the two separate burners can be operated together for maximum heat outputand flame appearance; or with only the front burner for a magnificent turn-downratio. This flexibility allows for a continual flame appearance when lower heat outputis needed; and when combined with the GreenSmart™ Remote – provides a smarter,greener way to heat the home.

Ember-Fyre™ Split-Flow Burner: The award-winning Ember-Fyre™ gas burnertechnology, known for its gorgeous, dancing yellow-flame fire with flickering embers– is a split-flow ceramic burner where the two separate burners can be operatedtogether for maximum heat output and flame appearance. This elite burner is theideal choice for ultimate GreenSmart performance.

Diamond-Fyre™ Split-Flow Burner: The Diamond-Fyre™ split-flow burner combinesa reflective glass floor with subtle uplighting for a contemporary presentation of lightwith fire.

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GreenSmart™ - SIT IPI System

58Copyright © 3/5/2009 - Travis Industries Certified Factory Training Program

Basic GreenSmart Control System:

This control panel is located under the front of the appliance, and is operated manually. Ithas five components:

• Blower Manual Control

• Accent Light Manual Control

• Flame Adjustment: Variable flame adjustments using manually-operated regulator.

• Pilot Selection: Two position rocker switch.

· GreenSmart Cartridge

A. Comfort Control: This ON/OFF rocker switch electronically turns the rear portion of the burner on/off.

B. AA Battery Tray: Easy access from battery pack

C. Main Burner Switch: This switch turns the burner on/off.

Upgrade GreenSmart Remote Control System:

This option includes a hand-held remote, a receiver, a control module, the upgradeGreenSmart cartridge and a wire harness. All basic features are controlled via thehand-held remote control, with two additional exciting features:

• Thermostat Mode

• Smart Thermostat Mode: this allows the heating appliance to automatically • adjust the flame height based on the temperature set via the GreenSmart remote

• • control’s thermostat. So if a temperature of 68 degrees is set, the heating appliance• will automatically adjust the flame height to regulate and maintain the set temperature.• The burner will modulate from low to high, or high to low until the set temperature

• • is reached, thus conserving fuel and maximizing heating ability to extend the viewing• pleasure of the fire. All other systems are controlled manually via the remote, as well.

Page 4: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

SIT IPI Gas Valves

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GreenSmart™ - SIT IPI System

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SIT Valve For IPI System

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Page 6: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

Parts of the Valve

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1. ON/OFF Solenoid EV1 Terminal

2. ON/OFF Solenoid EV2 Terminal

3. Inlet Pressure Test Point

4. Outlet Pressure Test Point

5. Pressure Regulator Adjustment Screw

6. Pilot Adjusting Screw

7. Pilot Outlet

8. Main Gas Inlet

9. Main Gas Outlet

10.-11. Ground Connection

12. Mounting Holes

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Split Flow Valve

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Spark Rod Pilot Sensor

Pilot Ground

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Continuous Pilot

GreenSmart Pilot

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Comfort Control™

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Main Burner

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MainBurner

AA BatteryTray

ComfortControl

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SIT Module

Page 17: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts
Page 18: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

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Transmitter (Remote Control with LCD Display)

The Proflame Transmitter uses a streamline design with a simplebutton layout and informative LCD display with blue back light (Fig.1). The transmitter is powered by 3 AAA type batteries. A Modekey is provided to index between the features and a Thermostatkey is used to turn on/off or index though thermostat functions (Fig.1 & 2).

Fig. 1: Proflame Transmitter

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LCD Display

Page 20: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

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Receiver

The Proflame Receiver (Fig. 3) connects directly to the gas valveand stepper motor and Fan Control Module with a wiring harness.The receiver is powered by 4 AA type batteries. The receiveraccepts commands via radio frequency from the Transmitter tooperate the appliance in accordance with the particular Proflamesystem configuration. The receiver three position slider switch canbe set to one of three positions ON (Manual Override), Remote(Remote control) or OFF.

Fig. 3: Proflame Receiver Body

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Fan Control Module (Proflame GTMF only)

Fan Control Module (FCM) offers the added ability to control thefan speed from off through six (6) speeds, a remotely actuated 120Voutlet and a constantly powered 120V outlet. The FCM providesDC power to the receiver allowing the batteries to be used onlywhen line power is interrupted or lost (Fig. 4).

Fig. 4: Fan Control Module

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Remote Receiver

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Fan Controller

Page 25: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts
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Turn on the Appliance

Press the ON/OFF key on the transmitter. The transmitter will showall active Icons on the screen. At the same time the receiverconnects the thermopile to the gas valve millivolt coil and theappliance main burner turns on. A single “beep” from the receiverwill confirm reception of the command.

Display Fahrenheit or Celsius

Temperature Indication Display

With the system in the “OFF” position, press the Thermostat Keand the Mode Key at the same time. Look at the LCD screen onthe transmitter to verify that a C or F is visible to the right of theRoom Temperature display. (Fig. 7)

Fig. 7: Remote Control display in Farenheit and Celsius

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Turn off the Appliance

Press the ON/OFF key on the transmitter. The transmitter LCDdisplay will only show the room temperature and Icon (Fig. 8). Atthe same time the receiver disconnects the thermopile from thegas valve millivolt coil and the appliance burner turns off. A single“beep” from the receiver confirms reception of the command.

ON/OFF

Turn on the Appliance

Press the ON/OFF key on the transmitter. The transmitter displaywill show all active Icons on the screen. At the same time thereceiver connects the thermopile to the gas valve millivolt coil andthe appliance main burner turns on. A single “beep” from thereceiver will confirm reception of the command.

Fig. 8: Remote Control display

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Remote Flame Control

Proflame GT: With the system on, and the flame present in theappliance, pressing the Down Arrow Key will turn off the flame whilethe remote wystem is still on. If the Up Arrow Key is pressed while inthe above descrived stat the flame will come on. (Fig. 9A & 9D)

Proflame GTM & GTMF: Has six (6) flame levels. With the systemon and the flame level at the maximum in the appliance, pressing theDown Arrow Key once will reduce the flame height by one step untilthe flame is turned off. The Up Arrow Key will increase the flame heighteach time it is pressed. If the Up Arrow Key is pressed while thesystem is on but the flame is off, the flame will come on in the highposition. (Fig. 9) A single “beep” will confirm reception of the command.

Flame Controls

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Room Thermostat (Transmitter Operation)The Remote Control can operate as a room thermostat. The thermostatcan be set to a desired temperature to control the comfort level in a room.

To activate this function, press the Thermostat Key (Fig.1). The LCD displayon the Transmitter will change to show that the room thermostat is “ON”and the set temperature is now displayed (Fig. 10). To adjust the settemperature, press the Up or Down Arrow Keys until the desired settemperaure is displayed on the LCD screen of the Transmitter (Fig. 11).

Thermostat Mode

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Smart Thermostat (Transmitter Operation)(Proflame GTM & GTMF only)The Smart Thermostat function adjusts the flame height in accordance tothe difference between the set point temperature and the actual roomtemperature. As the room temperature gets closer to the set point theSmart Function will modulate the flame down. To activate this function,press the Thermostat Key (Fig. 1) until the word “Smart” appears to theright of the temperature bulb graphic (Fig. 12). To adjust the set temperature,press the Up or Down Key Arrows until the desired set temperature isdisplayed on the LCD Screen o fthe Transmitter (Fig. 13).

Smart Thermostat Mode

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Fan Speed Control (Proflame GTMF only)

If the appliance is equipped with a hot air circulating fan, the speedof the fan can be controlled by the Proflame System. The fanspeed can by adjusted through six (6) speeds. To activate thisfunction use the Mode Key (Fig. 1) to index to the fan control Icon(Fig. 14). Use the Up or Down Arrow Keys (Fig. 1) to turn on, offor adjust the fan speed (Fig. 15). A single “beep” will confirmreception of the command.

Fan Speed Control

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Remote Actuated 120V Auxiliary Outlet (Proflame GTMF only)

The auxiliary function controls the AUX power outlet on the FanControl Module. To activiate this function use the Mode Key (Fig.1) to index to the AUX Icon (Fig. 16 &17). Pressing the Up ArrowKey will activate the outlet. Pressing the Down Arrow Key will turnthe outlet off. A single “beep” will confirm the reception of thecommand.

Auxiliary Outlet Control Lights

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Key Lock

This function will lock the keys to avoid unsupervised operation.To activate this function, press the MODE and UP Keys at thesame time (Fig. 18). To de-activate this function, press the MODEand UP Keys at the same time.

Key Lock Mode

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Low Battery Power Detection

Transmitter

The life span of the remote control batteries depends on variousfactors: quality fo the batteries used, the number of ignitions of theappliance, the number of changes to the room thermostat set point,etc. When the transmitter batteries are low, and Icon will appearon the LCD display of the transmitter (Fig.19) before all batterypower is lost. When the batteries are replaced this Icon will disappear.

Low Battery Indicator

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SIT Valve For IPI System

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Valve OFF

Page 37: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

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Pilot Ignition

Page 38: GreenSmart™ - SIT IPI System - Travis Dealer...and stepper motor and Fan Control Module with a wiring harness. The receiver is powered by 4 AA type batteries. The receiver accepts

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Main Burner ON

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