gravity pipeline presentation - sep 2013

17
1 Gravity pipeline 1. Specific flow 2. Partial flow 3. Boundary cases 4. Air blockage 5. Practical exercise

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7/23/2019 Gravity Pipeline Presentation - Sep 2013

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1

Gravity pipeline

1. Specific flow2. Partial flow

3. Boundary cases

4. Air blockage5. Practical exercise

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2

1. Solving the Bernoulli equation

In gravity system, each system has its specific flow but:

– To calculate the flow, we need to know the losses

– To calculate the losses we need to know the flow

1. Calculate losses with an estimated flow

2. Take a lower Q if ΣHLP > ΔH, and a bigger Q in thecontrary

3. Iteration till having the same result (±

2%) Similar process can be used with the diameters

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3

Flow Estimation

• Work as closely as possible from reality,no margin can be taken

HB

HA

Calculated losses < HA-HB:

Specific flow underestimatedPipes diameters to big

Calculated losses ≈ HA-HB:Flow correctly estimated

totallosses

Calculated losses > HA-HB:Specific flow overestimatedPipes diameters to small

In case of air suction =>

•Flow reduction

•Contamination•Air blockage

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2 Partial flow

• Q < Qn =>Pipe not full

• Atmospheric pressure

• Energy directlydissipated

Calculated losses

Partial flowzone

Concavecase

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Convex case

Calculated losses

Partial flowzone

Watch out for connection

In the partial flow zones :

the actual losses > calculated losses

Bernoulli is not valid !!

The speed will depend on the slope

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U shape case

Partial flowzone

Calculated losses

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Case with a high point

• Where are we going to have partial flow ?

Calculated losses

Totalenergy

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Adjust diameters to profile

To avoid depression :

• Small diameters downhill• Big diameters uphill=> Limit internal pressure

HB

Pipe with adapted diameters

Pipe with constant diameters

Pmax

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10

0

100

200

300

400

500

0.6 1 10 100

Flow [l/s]

   D   i  a  m  e   t  e  r   [  m   ]

0

2

4

6

8

10

   S   l  o  p  e   [   ‰    ]

Diameter max

Slope min

2   3   4 5 6 7 8 20 30 40 50 70

3 Boundary situations

Speed min : 0,5 m/s

When the slope is smallExample :

• For a flow of 2 l/s

• Maximum diameter is 75 mm ifthe speed is > 0,5 m/s

• If the average slope is < 0,5 %,we don't have enough elevationto pass the desired flow

=> Pumping station will be needed

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Boundary situations

Velocity max : 3 m/s

When it is steepExample :

• For a flow of 2 l/s

• The minimum diameter is30mm if we want to have avelocity < 3 m/s

• If the average slope is > 45 %,the height will be too much tobe dissipated with linearfriction losses from pipes.

In this case, singular losses

should be added to limit thewater velocity

0

50

100

150

200

0.6 1 10 100

Flow [l/s]

   D   i  a

  m  e   t  e  r   [  m   ]

0

25

50

75

100

   S   l  o  p  e   [   %   ]

Diameter min

Slope max

2 3 4 5 6 7 8 20 30 40 50 70

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Installation of a break pressure tank

The break pressure consist of :1. A throttling system and a regulating valve to dissipate energy2. A tank to control the flow and the that pressure = Pa

In case regulation valve can be closed, the systemupstream will be under static pressure and the PNshould be selected accordingly.Water hammer might also occur.

In case it is too steep to dissipate energy in small diameters'

pipes, it should be dissipated with singular losses (valve)

What happen it the valve is notwell adjusted ?

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Adjust the flowGlobe valveGate valve

Not to be used ! Correct

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4 Air blockage

• Problem during

commissioning• If flow happen, air will

be absorbed• Identified the critical

sections (BC & DE)• Solution :

– Air valve, tap, Tee,– Fill in with water slowly– Pumping at the spring

Tank

Spring

> 10 meters

No risk of air blockage

Tank

Spring

Risk of air blockage

+A

+B

+C

+D +E

+

B'

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Air blockageCritical section : BC

small pipes B'Clarge pipes BB'Blockage if H1+H2 > H tot

Tank

Spring

H tot

H1

H2

+B

+C

+B'

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Always target optimum,no "safe side"

• Over design– Cost

– Sedimentation

– Water quality– Air blockage

– Risk of depressure

• Under design– Insufficient flow

– Erosion

– Water hammer

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Tool Gravity Pipe• With function

"Editer Ouvrage",enter all points• Update with the

window or directlyin the spread sheet

• Adjust diametersto have a goodpressure profile

• Possibility to havebranches

• Version in English is

planned