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    RUD 5276/BDecember 1999

    Raychem N.V. Approved by: L. VleugelsDiestsesteenweg 692 Product Manager3010 Kessel-LoBelgium Prepared by: D.Daems, K.Van de Plas

    All of this information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitabilityof each product for their application.Tyco Electronics makes no warranties as to the accuracy or completeness of the information and disclaims any liability regardingits use.Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will TycoElectronics be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of theproduct.

    Tyco Electronics Specifications are subject to change without notice. In addition, Tyco Electronics reserves the right to makechanges in materials or processing, without notification to the Buyer, which do not affect compliance with any applicablespecification.

    TELECOM OUTSIDE PLANT

    TECHNICAL SPECIFICATION

    FIST - GPS2

    OPTICAL FIBER PATCHING SHELF

    (Loose tube: Splicing and Patching)

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    CONTENTS

    SCOPE......................................................................... 3

    PRODUCT DESCRIPTION........................................... 4

    REQUIREMENTS......................................................... 5

    TEST PROCEDURES .................................................. 8

    QUALITY ASSURANCE PROVISIONS...................... 19

    REFERENCES........................................................... 21

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    SCOPE

    This document describes the functional requirements, together with the testdescriptions of the Optical Fiber Patching Shelf for the Optical Access Networkas described in the ITU-T recommendation L.17.

    The FIST Optical Fiber Patching Shelf allows the cross connection ofconnectorized fibers or pigtail cords. It also provides storage and protection forsplices and passive optical components.

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    PRODUCT FUNCTION

    The FIST Optical Fiber Patching Shelves provide mechanical protection andstorage of fibers, splices, connectors and other passive optical devices in racks invarious locations of the network.

    In Out1

    2

    3

    12

    1

    2

    3

    12

    Splicing/Patch Panel TrayLoose tube Pigtails

    The shelves are designed to be mounted in the FIST-GR Optical TerminationRack.

    This shelf is designed to operate in ETSI1 climatic classes 3.1 - 3.3. This

    covers weather-protected locations. This would typically be in exchanges,primary distribution points and the customers premises such as building

    basements, telecommunications equipment rooms, computer rooms, etc.

    The Shelf consists of a metal chassis with a drawer and accomodates a series ofhinged Patch Panel Trays to house splices, passive optical devices, receptaclesand connectorized pigtails.

    The Patching Shelf allows for selective access for maintenance and upgradeswithout affecting live circuits.

    Control on fiber management is maximised during installation, operation,maintenance and upgrade:

    pigtail routing is controlled with bend controls on the Patch Panel Tray.

    pigtail routing is controlled with bend controls in the transition from theTermination Rack side ducts towards the Patch Panel Trays.

    Various connector receptacles (SC, FC, ST, E2000, etc.) can be easily installedand replaced in the Patch Panel Tray.

    _______________________________________________________1ETS 300 019.

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    REQUIREMENTS

    GENERAL REQUIREMENTS

    The products shall be capable of meeting the functional requirements asspecified on the following pages when installed in accordance with the applicableinstallation instructions and tested according to the methods of test described inthis document.

    For polymeric materials, the effect of fungus shall be determined according toISO 846, measuring a suitable property (e.g. tensile strength) both before and

    after exposure.

    For polymeric parts a flammability rating of V-0 according to UL 94 is required forthe majority of the parts. A list of non V-0 parts shall be made available.

    Metal parts shall be resistant to the corrosive effects to be expected in normaluse.

    Dimensions of the parts shall comply with the applicable specification controldrawings provided by the manufacturer.

    The components of the kits shall be free of defects which would adversely affectproduct performance.

    The products components shall withstand storage temperatures of -30C to+60C and storage humidity levels up to 93%RH.

    The shelves shall be installable at temperatures between -5 and +45C.

    It shall be possible to use various connector standards (SC, FC, ST, E2000) inthe Patch Panel Tray. The assembly of the adapters in the tray shall allow easyaccess, installation and replacement of these adapters.

    The shelves shall allow the accommodation of the fibers with a minimum bendradius of 30 mm throughout the whole system.

    An identification system shall be provided which is fully described in theInstallation Instructions.

    Transient losses on active circuits should be limited to a safe level (0.5 dB @1550 nm) during subsequent circuit reconfigurations at the patch cord side.

    Each kit shall have a label with the following information: Supplier's name Product designation

    Batch number

    All device materials which will come into contact with personnel shall be non-toxic

    and shall not be a potential environmental hazard.

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    FUNCTIONAL REQUIREMENTS

    FAILURE

    CRITERA

    METHOD AND CONDITIONS INTERNA-

    TIONAL

    NORM

    PAGE

    No.

    REQUIREMENT

    FAILURE CRITERIA REFERENCES

    CHANGE IN

    OPTICAL LOSS

    Source wavelength:

    Temperature:

    1310 and 1550 nm

    (23 3)C

    EN 186000Par. 4.4.8

    11 0.3 dB2perincoming fiberduring the test

    0.2 dB perincoming fiberafter the test

    TRANSIENT

    LOSS

    Source wavelength:Detector bandwidth:

    Temperature:

    1550 nm Unpolarised0-1500 Hz

    (23 3)C

    None 17 0.5 dB during thetest measured in

    active fiber circuit0.2 dB after the

    test measured inactive fiber circuit

    APPEARANCE Examination of theproduct with thenaked eye.

    EN 186000Par. 4.4.3

    8 No defects whichwould adverselyaffect productperformance.

    IMPORTANT:

    All indicated optical losses are referred to the initial optical signal at the start ofthe test.

    An incoming fiber is defined as a part of an optical circuit containing the fiberentering the product, spliced and/or connected to a fiber leaving the product.One optical circuit can contain many incoming fibers. Light will sequentiallyflow through all the incoming fibers.

    _______________________________________________________2This value takes into account the loss changes of an optical connector.

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    FUNCTIONAL REQUIREMENTS (Continued)

    TEST METHOD AND CONDITIONS INTERNA-

    TIONAL

    NORM

    PAGE

    No.

    FAILURE

    CRITERIA TO BE

    CHECKED

    MECHANICAL TESTS

    ADDITION OF

    CIRCUITS

    Add loose tube,splices and patchcords.

    Monitoring signal inactive circuit.

    None 9 Change in opticalloss after the test.

    AXIAL PULL ON

    PIGTAILS3Force:Rate:Duration:

    70 N per cable

    070N in 15 seconds10 minutes

    EN 186000Par. 4.5.4

    10 Appearance

    Transient loss

    RECONFIGURA-

    TION OF

    CIRCUITS

    Reconfigure patchcords at patching

    side

    Monitoring signal inan active circuit

    None 13 Transient loss

    SHELF

    ENDURANCE

    Open & close 100 times None 13 Appearance

    Transient loss

    SHOCK Severity:Duration:Wave form:Number of shocks:Axes:

    Wavelength

    15 g11 millisecondshalf sine3 per axis3 mutually

    perpendicular1550 nm only

    EN 186000Par. 4.5.9

    IEC 68-2-27Test Ea

    15 Appearance

    Transient Loss

    VIBRATION Sweep range:

    crossoverfrequency:

    below 9 Hz:

    above 9 Hz:Axes:

    Duration:Wavelength:

    5-500 Hz at1 octave/minute

    9 HzAmplitude 1.5 mm

    5 m/s (0.5 g)3 mutually

    perpendicular10 cycles/axis1550 nm only

    EN 186000Par. 4.5.1

    IEC 68-2-6

    Test Fc

    18 Appearance

    Transient loss

    ENVIRONMENTAL TESTS

    DAMP HEAT Temperature:Humidity level:Duration:

    (+40 2)C(93 3)%RH96 hours

    EN 186000Par. 4.5.19

    IEC 68-2-3Test Ca

    12 Appearance

    Change inoptical loss

    TEMPERATURE

    CYCLING IN AIR

    Lowest temperature:Highest temperature:Dwell time:Transition rate:Number of cycles:

    (-102)C

    (60 2)C3 hours1C/min.10

    EN 186000Par. 4.5.22

    IEC 68-2-14Test Nb

    15 Appearance

    Change inoptical loss

    _______________________________________________________3To be tested with ruggedised internal optical fiber cable of 2.4 mm outside diameter containing a

    LSZH jacketed fiber and an aramid strength member.

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    TEST PROCEDURES

    INSTALLED PRODUCT TEST PROCEDURES

    General

    The construction and configuration of test sampleshall be as described in the followingpages, unless otherwise described in a test plan agreed between Tyco Electronics andthe customer.

    For each test, minimum 1 shelf shall be used, populated with an active circuit. At least12 connection shall be checked per test.

    All installationsshall be performed according to Tyco Electronics standard installation

    instructions unless otherwise stated. All test samples will be installed with ruggedised internal optical pigtail cable of 2.4 mm

    outside diameter containing a LSZH jacket and aramid strength member (Kevlar).

    Testing is at room temperature4unless otherwise specified.When a test is specified at another temperature, samples shall be preconditioned for aperiod of 4 hours at that temperature.

    Stabilisation periods between: test set-up and initial measurements, and after testing and final measurements,

    shall be 2 hours ( 10 minutes).

    Appearance

    Testing shall be performed in accordance with EN 186000 Paragraph 4.4.3.

    Installed samples shall be inspected with the naked eye for flaws, defects, cracks orimpurities which could impair functionality.

    _______________________________________________________4 Room temperature = (23 3)C

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    Addition of Circuits

    This is the criterion test to check the influence on the optical signal transmission of

    active circuits when circuits are added to the existing active circuits.

    Sample description

    The Shelf shall be mounted in the FIST-GR Optical Termination Rack.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between primarycoated fibers from loose tube to 900 m connectorized fibers) and 12 connections to 2.4mm reinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers.

    In

    Out

    Fibers inloose tubesSplicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    Test sample will be connected to optical transient test equipment as described on p 17.

    2 patch cord cables in each active tray will be added as described below in the TestProcedure Steps. (In total 6 patch cords will be added in the shelf)

    The optical signal will be monitored during the test at 1550 nm. Only the change inoptical loss (see page 11) after the test (residual loss) will be checked.

    Test Procedure for addition of Loose Tubes and Patch Cord Cables

    Open the shelf and hinge the trays.

    Select one tray with active patch cords.

    Add a new loose tube to the tray and plice 2 fibers to connectorized 900 m pigtails.

    Add 2 patch cord cables to the tray and route the cables through the shelf.

    Make connections inside each tray.

    Repeat this operation for the other 2 active trays.

    Hinge and secure the trays.

    Close the shelf.

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    Axial Pull on Pigtails

    This test simulates the effect of pulling accidentally on the patch cords during

    installation and re-entry. It is intended to stress the connections between pigtailsand shelf.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.4.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between primarycoated fibers from loose tube to 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patch cordsare spliced and interconnected in such a way that the optical signal runs sequentially throughthe selected fibers. The rest of the trays is loaded to full capacity with non-active fibers orconnectorized pigtails.

    In

    Out

    Fibers inloose tubesSplicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    Test sample will be connected to optical transient test equipment as described on p 17.

    3 non-active 2.4 mm reinforced pigtails are randomly selected and a load of 70 N (=F)

    shall then be applied sequentially for 10 minutes on each selected non-active pigtail:

    Shelf

    F

    The optical signal will be monitored during the test at 1550 nm. Transient loss (see

    page 17) and change in optical loss (see page 11) after the test will be checked. After completion of the test the pigtail attachment inside the shelf shall be checked for

    cable pull-out.

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    Change in Optical Loss

    This is the criterion test for optical measurements.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.4.8.

    This is defined as a measured attenuation which is exhibited by stable transmissionmeasurements taken before and after a test.

    It shall be measured using an optical source and a detector operating at 1310 nm and1550 nm.

    The test set-up is shown below:

    DetectorSwitch

    Source

    Splitter 1:32

    Pigtail cables

    Temperature

    Controller

    Transducer

    IEEE 488 Interface bus

    Reference

    Climatic Test Chamber

    Pigtails cables

    Testsample

    Source: 1310 nm 20 nm and 1550 nm 20 nmSwitch: Repeatability better than 0.04 dB

    The in and outgoing fibers of the test sample are spliced onto the connection fibers ofthe equipment. Splices shall be made using good-quality fusion splices.

    During the test the optical signal in each fiber circuit shall be measured with the lightsource and detector at both wavelengths. A change of more than 0.3 dB per incomingfiber (during the test) from the initial value constitutes a failure.

    After the test the optical signal in each fiber circuit shall be measured with the lightsource and detector at both wavelengths. A change of more than 0.2 dB per incomingfiber (after the test) from the initial value constitutes a failure.

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    Damp Heat

    The purpose of this test is to assess the effect of high humidity on the functional

    performance of the product.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.19.

    Climatic testing shall be according to IEC 68-2-3, Test Ca.

    The optical test sample is constructed in the following way: Three (3) Splicing/Patching Trays are made active with 12 fibers (from loose tubes)

    spliced to 12 connectorized 900 m fiber pigtails. These pigtails are connectorized to12 2.4 mm pigtail cables. These 12 circuits are randomly distributed over the 3selected trays. The rest of the trays is loaded to full capacity with non-activeconnectorized pigtails and fibers.

    In Out2.4 mmPigtails

    1

    2

    3

    4

    5

    6

    7

    8

    1

    2

    3

    4

    5

    6

    7

    8

    Splicing/Patch Panel Tray 39

    10

    11

    12

    9

    10

    11

    12

    Fibers inloose tube

    Shelf

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 1

    The optical test sample shall be placed in a climatic test chamber. The test sample will be connected to optical test equipment as described on p 11.

    Special attention shall be paid to the routing of the optical cables to the optical testequipment, i.e. fibers shall be suitably protected and bending shall be controlled.

    Samples shall be supported in racks during testing in such a way that they are thermallyisolated.

    There shall be free circulation of air both between specimens and between thespecimens and the chamber surfaces.

    Samples shall be subjected to a temperature of 40 2 C at a relative humidity of

    93% 3%RH for 96 hours.

    During and after the test, change in optical loss shall be checked according to page 11.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    Reconfiguration of Circuits

    This is the criterion test to check the influence on the optical signal transmission of

    active circuits when circuits are changed or reconfigured at the patching side.

    Sample description

    The Shelf shall be mounted in the FIST-GR Optical Termination Rack.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between primarycoated fibers from loose tube to 900 m connectorized fibers) and 12 connections to 2.4mm reinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the tray is filled up with non-activeconnectorized pigtails.

    In

    Out

    Fibers inloose tubesSplicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The test sample will be connected to optical transient test equipment as described onpage 17.

    2 patch cord cables in each active tray will be reconfigured as described below in the

    Test Procedure Steps (In total 6 patch cords will be reconfigured in the shelf). The optical signal will be monitored during the test at 1550 nm. Transient loss (see

    page 17) and change in optical loss after the test will be checked.

    Test Procedure for addition of Loose tubes and Patch Cord Cables

    Open the shelf and hinge the trays.

    Select one tray with active and non-active patch cords.

    Take out 2 non-active patchcords and remove them from the shelf.

    Bring in 2 new non-active patchcords and install them in the tray.

    Repeat this operation for the other 2 active trays.

    Hinge and secure the trays. Close the shelf.

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    Shelf Endurance

    This test checks the mechanical performance of a shelf after several

    opening/closing operations.

    The Shelf shall be mounted in the FIST-GR Optical Termination Rack.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between primarycoated fibers from loose tube to 900 m connectorized fibers) and 12 connections to 2.4mm reinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    Fibers inloose tubesSplicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The optical circuit will be connected to the optical transient test equipment as describedon page 17.

    The front cover of the shelf shall be removed and the shelf opened by sliding the drawertray with the fiber management system to its extreme position.

    The shelf shall then be closed again by sliding the drawer tray into the shelf until it locks.

    This sequence shall be repeated 100 times. The optical signal will be monitored during the test at 1550 nm in the optical circuit.

    Transient loss (see page 17) and change in optical loss (see page 11) after the test willbe checked.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair functionality.

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    Shock

    This test highlights possible problems caused by shocks. The effect on connector

    attachment, fiber and fiber routing/storage is checked.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.9.

    Shock testing shall be according to IEC 68-2-27, Test Ea.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between primarycoated fibers from loose tube to 900 m connectorized fibers) and 12 connections to 2.4mm reinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    Fibers inloose tubesSplicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The optical circuit shall be connected to optical transient test equipment as described onpage 17.

    Samples shall be mounted on a vibration bank.

    Sample shall be subjected to shock test with the following parameters:

    Parameter Value

    Severity: 15 g

    Duration of 1 shock: 11 milliseconds

    Waveform shock: half sine

    Number of shocks: 3 per axis (Up and Down)

    The test shall be repeated for each of 3 mutually perpendicular axes.

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage

    17) will be checked.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    Temperature Cycling Test

    This is a lifetime simulation of optical performance.

    The temperature range selected covers indoorapplications.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.22.

    Climatic testing shall be according to IEC 68-2-14 Test Nb.

    The optical test sample is constructed in the following way:

    Three (3) Splicing/Patching Trays are made active with 12 fibers (from loose tubes)spliced to 12 connectorized 900 m fiber pigtails. These pigtails are connectorized to12 2.4 mm pigtail cables. These 12 circuits are randomly distributed over the 3 selectedtrays. The rest of the trays is loaded to full capacity with non-active connectorizedpigtails and fibers.

    In Out

    2.4 mmPigtails

    1

    2

    3

    4

    5

    6

    7

    8

    1

    2

    3

    4

    5

    6

    7

    8

    Splicing/Patch Panel Tray 39

    10

    11

    12

    9

    10

    11

    12

    Fibers in

    loose tube

    Shelf

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 1

    The optical test sample shall be placed in a climatic test chamber.

    Test sample will be connected to optical test equipment as described on p 11.

    Special attention shall be paid to the routing of the optical cables to the optical testequipment, i.e. fibers shall be suitably protected and bending shall be controlled.

    Samples shall be supported in racks during testing in such a way that they are thermallyisolated.

    There shall be free circulation of air both between specimens and between thespecimens and the chamber surfaces.

    They shall be subjected to 10 cycles defined as follows :

    Duration

    (mins)

    Temperature or Range

    (C)

    70 -10 to +60

    3 x 60 +60

    70 +60 to -10

    3 x 60 -10

    The humidity level shall be uncontrolled.

    During and after the test, change in the optical loss shall be checked according to page 11.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    Transient Loss

    This is the criterion test to check the influence on the optical signal transmission of

    active circuits while doing typical handling operations that could be performed by thecrafts personnel on the product.

    It shall be measured using an optical source and a fast detector operating at 1550 nm(most sensitive for bending losses).

    The optical detector shall have a minimum bandwidth of 0 - 1500 Hz.

    The test set-up is shown below:

    Source Detector

    Controller 1

    Averaging

    Power Meter

    Average optical

    signal during the test

    Controller 2Scope

    Trigger level set to 0.2 dB

    Optical transient loss

    DUT

    Analogue electrical

    output (0-2 Volt)

    IEEE 488

    IEEE 488

    Splices to the test sample (DUT) shall be made using good-quality fusion splices.

    2 Pigtails shall be spliced to the fibres of the optical link to make external connections toa light source and an optical power meter.

    For practical reasons the trigger level of the oscilloscope is set to a 0.2 dB signal drop.Lower values can result in frequent triggering by noise.

    During the test the optical signal in the fiber circuit shall be monitored for transientlosses. A peak loss of more than 0.5 dB from the initial value constitutes a failure.

    After the test the average optical signal in the fiber circuit shall be measured. A changeof more than 0.2 dB from the initial value constitutes a failure.

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    Vibration

    This test is designed to check the mechanical integrity after transport and the optical

    performance when exposed to vibration caused by heavy traffic or accidentalshocks. The upper limit of 500 Hz is chosen to include possible resonance effects inapplications near railroads.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.1.

    Vibration testing shall be according to IEC 68-2-6, Test Fc.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between primarycoated fibers from loose tube to 900 m connectorized fibers) and 12 connections to 2.4mm reinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runs

    sequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    Fibers in

    loose tubesSplicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The optical circuit shall be connected to optical transient test equipment as described onpage 17.

    A sample shall be mounted on a vibration bank and shall be subjected to a sweepvibration test with the following parameters:

    Parameter Value

    Frequency sweep range: 5 - 500 Hz

    Frequency change: 1 octave/minuteCrossover frequency: 9 Hz

    Severity below 9 Hz: 1.5 mm

    Severity above 9 Hz: 5 m/s (~ 0.5 g)

    The test shall be repeated for each of 3 mutually perpendicular axes.

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage 17) will be checked.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    QUALITY ASSURANCE PROVISIONS

    Quality provisions are based upon the philosophy of TQM (Total QualityManagement) with a system approved to ISO 9001.

    RESPONSIBILITY FOR QUALITY

    Unless otherwise stated in the purchase order, it shall be the suppliersresponsibility to assure qualification and lot conformance to this specification.

    The supplier may utilize his own or other testing and inspection facilitiesacceptable to the buyer.

    QUALIFICATION CONFORMANCE

    For the purposes of internal qualification, the program shall consist ofexaminations and tests to determine conformance with the requirements of thisspecification.

    It shall be performed on introduction of the product.

    Subsequent design changes shall be partially or fully re-qualified depending

    upon their area of impact in the context of product functionality.

    For qualification testing to this specification for individual customers, the testsand sample quantities shall be as agreed between Tyco Electronics and thecustomer.

    Regular requalification testing shall be performed as defined by the QualityDepartment (Procedure K3026/01).

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    REFERENCES

    EN 186000 Generic Specification: Connector Sets for Optical Fibers and Cables

    ETS 300 019 Equipment Engineering (EE); Environmental Conditions andEnvironmental Tests for Telecommunications Equipment.

    IEC 68-2-3 Basic Environmental Testing ProceduresTest Ca: Damp Heat (Steady State).

    IEC 68-2-6 Test Fc: Vibration (Sinusoidal).

    IEC 68-2-14 Test Nb: Change of Temperature with Specified Rate of Change.

    IEC 68-2-27 Test Ea: Shock.

    ISO 846(ASTM G21)

    Resistance of Synthetic Polymeric Materials to Fungi and Bacteria.

    ISO 9001 Quality Systems. Part 1: Specification for Design, Development,Production, Installation and Servicing.

    ITU-T L17(06/95)

    Implementation of connecting customers into the public switchedtelephone network (PSTN) via optical fibers.

    K3026/01 Requalification

    UL 94 Tests for the Flammability of Plastic Materials for Parts in Devices andAppliances.

    The specifications and standards* listed here shall form a part of this specification.

    Other equivalent national standards may be used as substitutes for the internationalones.

    * Copies of the documents referred to are available from :

    ETSIEuropean Telecommunications StandardsInstitute06921 Sophia Antipolis CedexFrance

    European Committee for StandardisationRue de Stassart 361050 BrusselsBelgium

    International Standards Organisation1 rue de Varemb1211 Geneva 20Switzerland

    International Electrotechnical CommissionIEC Central Office3 rue de Varemb1211 Geneva 20Switzerland

    ASTM1916 Race StreetPhiladelphiaPA 19103-1187 USA

    Underwriters Laboratories lnc.Publications Stock333 Pfingsten Road,NorthbrookIllinois 60062 USA

    International Telecommunications UnionPlace des NationsCH-1211 Geneva 20Switzerland

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    TELECOM OUTSIDE PLANT

    RUD 5276/B

    Addendum January 2002

    REFERENCES

    Please note that the following norms have been superseded.

    IEC 68-2 Series Basic Environmental Testing Procedures

    IEC 68-2-3 Test Ca: Damp Heat (Steady State)

    IEC 68-2-6 Test Fc: Vibration (Sinusoidal)IEC 8-2-14 Test Nb: Change of Temperature with Specified Rate of

    Change

    IEC 68-2-27 Test Ea: Shock

    ARE REPLACED BY

    IEC 60068-2 Series Basic Environmental Testing Procedures

    IEC 60068-2-3 Test Ca: Damp Heat (Steady State)

    IEC 60068-2-6 Test Fc: Vibration (Sinusoidal)

    IEC 60068-2-14 Test Nb: Change of Temperature with Specified Rate of

    Change

    IEC 60068-2-27 Test Ea:Shock

    These modifications will be incorporated in the next edition of this specification.

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    TELECOM OUTSIDE PLANT

    RUD 5276/B

    Addendum October 2002

    REFERENCES

    Please note that the following norm has been superseded.

    IEC 60068-2 Series Basic Environmental Testing Procedures

    IEC 60068-2-3 Test Ca: Damp Heat (Steady State)

    IS REPLACED BY

    IEC 60068-2-78 Test Cab: Damp Heat, Steady State

    This modification will be incorporated in the next edition of this specification.

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    RUD 5277/BDecember 1999

    Raychem N.V. Approved by: L. VleugelsDiestsesteenweg 692 Product Manager3010 Kessel-LoBelgium Prepared by: D.Daems, K.Van de Plas

    All of this information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitabilityof each product for their application.Tyco Electronics makes no warranties as to the accuracy or completeness of the information and disclaims any liability regardingits use.Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will TycoElectronics be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of theproduct.

    Tyco Electronics Specifications are subject to change without notice. In addition, Tyco Electronics reserves the right to makechanges in materials or processing, without notification to the Buyer, which do not affect compliance with any applicablespecification.

    TELECOM OUTSIDE PLANT

    TECHNICAL SPECIFICATION

    FIST - GPS2

    OPTICAL FIBER PATCHING SHELF

    (Pigtail Cable/Splicing and Patching)

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    CONTENTS

    SCOPE.................................................................3

    PRODUCT DESCRIPTION...................................4

    REQUIREMENTS.................................................5

    TEST PROCEDURES ..........................................8

    QUALITY ASSURANCE PROVISIONS ..............19

    REFERENCES ...................................................21

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    SCOPE

    This document describes the functional requirements, together with the testdescriptions of the Optical Fiber Patching Shelf for the Optical Access Networkas described in the ITU-T recommendation L.17.

    The FIST Optical Fiber Patching Shelf allows the cross connection ofconnectorized fibers or pigtail cords. It also provides storage and protection forsplices and passive optical components.

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    PRODUCT FUNCTION

    The FIST Optical Fiber Patching Shelves provide mechanical protection andstorage of fibers, splices, connectors and other passive optical devices in racksin various locations of the network.

    In Out1

    2

    3

    12

    1

    23

    12

    Splicing/Patch Panel TrayPigtails Pigtails

    The shelves are designed to be mounted in the FIST-GR Optical TerminationRack.

    This shelf is designed to operate in ETSI1 climatic classes 3.1 - 3.3. This

    covers weather-protected locations. This would typically be in exchanges,primary distribution points and the customers premises such as buildingbasements, telecommunications equipment rooms, computer rooms, etc.

    The Shelf consists of a metal chassis with a drawer and accomodates a series ofhinged Patch Panel Trays to house splices, passive optical devices, receptaclesand connectorized pigtails.

    The Patching Shelf allows for selective access for maintenance and upgradeswithout affecting live circuits.

    Control on fiber management is maximised during installation, operation,

    maintenance and upgrade:

    pigtail routing is controlled with bend controls on the Patch Panel Tray.

    pigtail routing is controlled with bend controls in the transition from theTermination Rack side ducts towards the Patch Panel Trays.

    Various connector receptacles (SC, FC, ST, E2000, etc.) can be easily installedand replaced in the Patch Panel Tray.

    _______________________________________________________1ETS 300 019.

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    REQUIREMENTS

    GENERAL REQUIREMENTS

    The products shall be capable of meeting the functional requirements asspecified on the following pages when installed in accordance with the applicableinstallation instructions and tested according to the methods of test described inthis document.

    For polymeric materials, the effect of fungus shall be determined according toISO 846, measuring a suitable property (e.g. tensile strength) both before andafter exposure.

    For polymeric parts a flammability rating of V-0 according to UL 94 is required forthe majority of the parts. A list of non V-0 parts shall be made available.

    Metal parts shall be resistant to the corrosive effects to be expected in normaluse.

    Dimensions of the parts shall comply with the applicable specification controldrawings provided by the manufacturer.

    The components of the kits shall be free of defects which would adversely affectproduct performance.

    The products components shall withstand storage temperatures of -30C to+60C and storage humidity levels up to 93%RH.

    The shelves shall be installable at temperatures between -5 and +45C.

    It shall be possible to use various connector standards (SC, FC, ST, E2000) inthe Patch Panel Tray. The assembly of the adapters in the tray shall allow easyaccess, installation and replacement of these adapters.

    The shelves shall allow the accommodation of the fibers with a minimum bend

    radius of 30 mm throughout the whole system. An identification system shall be provided which is fully described in the

    Installation Instructions

    Transient losses on active circuits should be limited to a safe level (0.5 dB @1550 nm) during subsequent circuit reconfigurations at the patch cord side.

    Each kit shall have a label with the following information: Supplier's name Product designation

    Batch number

    All device materials which will come into contact with personnel shall be non-toxicand shall not be a potential environmental hazard.

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    FUNCTIONAL REQUIREMENTS

    FAILURE

    CRITERA

    METHOD AND CONDITIONS INTERNA-

    TIONALNORM

    PAGE

    No.

    REQUIREMENT

    FAILURE CRITERIA REFERENCES

    CHANGE IN

    OPTICAL LOSS

    Source wavelength:Temperature:

    1310 and 1550 nm

    (23 3)C EN 186000

    Par. 4.4.8

    11 0.3 dB2perincoming fiberduring the test

    0.2 dB perincoming fiberafter the test

    TRANSIENT

    LOSS

    Source wavelength:

    Detector bandwidth:Temperature:

    1550 nm Unpolarised

    0-1500 Hz(23 3)C

    None 17 0.5 dB during the

    test measured inactive fibercircuit

    0.2 dB after thetest measured inactive fibercircuit

    APPEARANCE Examination of theproduct with thenaked eye.

    EN 186000Par. 4.4.3

    8 No defects whichwould adverselyaffect productperformance.

    IMPORTANT:

    All indicated optical losses are referred to the initial optical signal at the start ofthe test.

    An incoming fiber is defined as a part of an optical circuit containing the fiberentering the product, spliced and/or connected to a fiber leaving the product.One optical circuit can contain many incoming fibers. Light will sequentiallyflow through all the incoming fibers.

    _______________________________________________________2This value takes into account the loss changes of an optical connector.

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    FUNCTIONAL REQUIREMENTS (continued)

    TEST METHOD AND CONDITIONS INTERNA-

    TIONALNORM

    PAGE

    No.

    FAILURE

    CRITERIA TO BECHECKED

    MECHANICAL TESTS

    ADDITION OF

    CIRCUITS

    Add loose tube,splices and patchcords

    Monitoring signal inactive circuit

    None 9 Change in opticalloss after the test

    AXIAL PULL ONPIGTAILS3

    Force:Rate:Duration:

    70 N per cable0-70N in 15 sec.10 minutes

    EN 186000Par. 4.5.4

    10 Appearance

    Transient loss

    RECONFIGURA-

    TION OFCIRCUITS

    Reconfigure patchcords at patching side

    Monitoring signal inactive circuit

    None 13 Transient loss

    SHELF

    ENDURANCE

    Open & close: 100 times None 13 Appearance

    Transient loss

    SHOCK Severity:Duration:Wave form:Number of shocks:Axes:

    Wavelength:

    15g11 millisecondshalf sine3 per axis3 mutually

    perpendicular1550 nm only

    EN 186000Par. 4.5.9

    IEC 68-2-27Test Ea

    15 Appearance

    Transient loss

    VIBRATION Sweep range:

    crossover frequency:

    below 9 Hz: above 9 Hz:Axes:

    Duration:Wavelength:

    5-500 Hz at1 octave/minute

    9 Hz

    Amplitude 1.5 mm5 m/s (0.5 g)3 mutually

    perpendicular10 cycles/axis1550 nm only

    EN 186000Par. 4.5.1

    IEC 68-2-6

    Test Fc

    18 Appearance

    Transient loss

    ENVIRONMENTAL TESTS

    DAMP HEAT Temperature:Humidity level:Duration:

    (+40 2)C(93 3)%RH96 hrs

    EN 186000Par. 4.5.19

    IEC 68-2-3Test Ca

    12 Appearance

    Change in opticalloss

    TEMPERATURE

    CYCLING IN AIR

    Lowest temperature:

    Highest temperature:Dwell time:Transition rate:Number of cycles:

    (-102)C

    (60 2)C3 hrs1C/min.10

    EN 186000

    Par. 4.5.22 IEC 68-2-14

    Test Nb

    15 Appearance

    Change in opticalloss

    _______________________________________________________3To be tested with ruggedised internal optical fiber cable of 2.4 mm outside diameter containing a

    LSZH jacketed fiber and an aramid strength member.

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    TEST PROCEDURES

    INSTALLED PRODUCT TEST PROCEDURES

    General

    The construction and configuration of test sampleshall be as described in the followingpages, unless otherwise described in a test plan agreed between Tyco Electronics andthe customer.

    For each test, minimum 1 shelf shall be used, populated with an active circuit. At least12 connections shall be checked per test.

    All installationsshall be performed according to Tyco Electronics standard installationinstructions unless otherwise stated.

    All test samples will be installed with ruggedised internal optical pigtail cable of 2.4 mmoutside diameter containing a LSZH jacket and aramid strength member (Kevlar).

    Testing is at room temperature4unless otherwise specified.When a test is specified at another temperature, samples shall be preconditioned for aperiod of 4 hours at that temperature.

    Stabilisation periods between: test set-up and initial measurements, and after testing and final measurements,

    shall be 2 hours ( 10 minutes).

    Appearance

    Testing shall be performed in accordance with EN 186000 Paragraph 4.4.3.

    Installed samples shall be inspected with the naked eye for flaws, defects, cracks orimpurities which could impair functionality.

    _______________________________________________________4 Room temperature = (23 3)C

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    Addition of Circuits

    This is the criterion test to check the influence on the optical signal transmission ofactive circuits when circuits are added to the existing active circuits.

    Sample description

    The Shelf shall be mounted in the FIST-GR Optical Termination Rack.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between pigtailcable fibers to the 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers.

    In

    Out

    2.4 mmPatch Cords

    Splicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    Test sample will be connected to optical transient test equipment as described onpage 17.

    4 pigtail cables in each active tray will be added as described below in the TestProcedure Steps. (In total 12 pigtail cables will be added in the shelf)

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage 17) and change in optical loss after the test will be checked.

    Test Procedure for addition of Pigtail Cables and Patch Cord Cables

    Open the shelf and hinge the trays.

    Select one tray with active patch cords.

    Add a new bundle of incoming pigtails (4 per bundle) to the tray and splice them toconnectorized 900 m pigtails.

    Add 4 patch cord cables to the patching side of the tray and route them through theshelf.

    Make connections inside each tray.

    Repeat this operation for the other 2 active trays. Hinge and secure the trays.

    Close the shelf.

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    Axial Pull on Pigtails

    This test simulates the effect of pulling accidentally on the patch cords duringinstallation and re-entry. It is intended to stress the connections between pigtailsand shelf.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.4.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between thepigtail cable fibers to the 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    2.4 mmPatch Cords

    Splicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The test sample will be connected to optical transient test equipment as described onpage 17.

    3 non-active 2.4 mm reinforced pigtails are randomly selected and a load of 70 N (=F)shall then be applied sequentially for 10 minutes on each selected non-active pigtail:

    Shelf

    F

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage 17) and change in optical loss after the test will be checked.

    After completion of the test the pigtail attachment inside the shelf shall be checked forcable pull-out.

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    Change in Optical Loss

    This is the criterion test for optical measurements. Testing shall be performed in accordance with EN 186000 Paragraph 4.4.8.

    This is defined as a measured attenuation which is exhibited by stable transmissionmeasurements taken before and after a test.

    It shall be measured using an optical source and a detector operating at 1310 nm and1550 nm.

    The test set-up is shown below:

    DetectorSwitch

    Source

    Splitter 1:32

    Pigtail cables

    Temperature

    Controller

    Transducer

    IEEE 488 Interface bus

    Reference

    Climatic Test Chamber

    Pigtails cables

    Testsample

    Source: 1310 nm 20 nm and 1550 nm 20 nmSwitch: Repeatability better than 0.04 dB

    The in- and outgoing fibers of the test sample are spliced onto the connection fibers ofthe equipment. Splices shall be made using good-quality fusion splices.

    During the test the optical signal in each fiber circuit shall be measured with the lightsource and detector at both wavelengths. A change of more than 0.3 dB per incomingfiber (during the test) from the initial value constitutes a failure.

    After the test the optical signal in each fiber circuit shall be measured with the lightsource and detector at both wavelengths. A change of more than 0.2 dB per incomingfiber (after the test) from the initial value constitutes a failure.

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    Damp Heat

    The purpose of this test is to assess the effect of high humidity on the functionalperformance of the product.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.19.

    Climatic testing shall be according to IEC 68-2-3, Test Ca.

    The optical test sample is constructed in the following way: Three (3) Splicing/Patching Trays are made active with 12 fibers from the incoming

    pigtail cable spliced to 12 connectorized 900 m fiber pigtails. These pigtails areconnectorized to 12 2.4 mm pigtail cables. These 12 circuits are randomly distributedover the 3 selected trays. The rest of the trays is loaded to full capacity with non-activeconnectorized pigtails and fibers.

    In Out

    2.4 mmPigtail

    1

    2

    3

    4

    5

    6

    7

    8

    1

    2

    3

    4

    5

    6

    7

    8

    Splicing/Patch Panel Tray 39

    10

    11

    12

    9

    10

    11

    12

    2.4 mmPigtail

    Shelf

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 1

    The optical test sample shall be placed in a climatic test chamber.

    The test sample will be connected to optical test equipment as described on page 11.

    Special attention shall be paid to the routing of the optical cables to the optical testequipment, i.e. fibers shall be suitably protected and bending shall be controlled.

    Samples shall be supported in racks during testing in such a way that they are thermallyisolated.

    There shall be free circulation of air both between specimens and between thespecimens and the chamber surfaces.

    Samples shall be subjected to a temperature of 40 2 C at a relative humidity of

    93%RH 3%RH for 96 hours.

    During and after the test, change in optical loss shall be checked according to page 11.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    Reconfiguration of Circuits

    This is the criterion test to check the influence on the optical signal transmission ofactive circuits when circuits are changed or reconfigured at the patching side.

    Sample description

    The Shelf shall be mounted in the FIST-GR Optical Termination Rack.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between thepigtail cable fibers to the 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the trays is loaded to full capacity

    with non-active fibers or connectorized pigtails.

    In

    Out

    2.4 mmPatch Cords

    Splicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The test sample will be connected to optical transient test equipment as described onpage 17.

    2 patch cord cables in each active tray will be reconfigured as described below in theTest Procedure Steps. (In total 6 patch cords will be reconfigured in the shelf)

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage 17) and change in optical loss after the test will be checked.

    Test Procedure for reconfiguration of Patch Cord Cables at patching side:

    Open the shelf and hinge the trays.

    Select one tray with active and non-active patch cords.

    Take out 2 non-active patch cords and remove them from the shelf.

    Bring in 2 new non-active patch cords and install them in the tray.

    Repeat this operation for the other 2 active trays.

    Hinge and secure the trays. Close the shelf.

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    Shelf Endurance

    This test checks the mechanical performance of a shelf after severalopening/closing operations.

    The Shelf shall be mounted in the FIST-GR Optical Termination Rack.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between thepigtail cable fibers to the 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    2.4 mmPatch Cords

    Splicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The optical circuit will be connected to the optical transient test equipment as describedon page 17.

    The front cover of the shelf shall be removed and the shelf opened by sliding the drawertray with the fiber management system to its extreme position.

    The shelf shall then be closed again by sliding the drawer tray into the shelf until it locks.

    This sequence shall be repeated 100 times.

    The optical signal will be monitored during the test at 1550 nm in the optical circuit.Transient loss (see page 17) and change in optical loss after the test will be checked.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair functionality.

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    Shock

    This test highlights possible problems caused by shocks. The effect on connectorattachment, fiber and fiber routing/ storage is checked.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.9.

    Shock testing shall be according to IEC 68-2-27, Test Ea.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between thepigtail cable fibers to the 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runssequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    2.4 mmPatch Cords

    Splicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The optical circuit shall be connected to optical transient test equipment as described onpage 17.

    Samples shall be mounted on a vibration bank.

    Samples shall be subjected to shock test with the following parameters:

    Parameter ValueSeverity: 15 g

    Duration of 1 shock: 11 milliseconds

    Waveform shock half sine

    Number of shocks: 3 per axis (Up and Down)

    The test shall be repeated for each of 3 mutually perpendicular axes.

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage 17) will be checked.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    Temperature Cycling

    This is a lifetime simulation of optical performance.The temperature range selected covers indoorapplications.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.22.

    Climatic testing shall be according to IEC 68-2-14 Test Nb.

    The optical test sample is constructed in the following way: Three (3) Splicing/Patching Trays are made active with 12 fibers (from incoming pigtail

    cables) spliced to 12 connectorized 900 m fiber pigtails. These pigtails areconnectorized to 12 2.4 mm pigtail cables. These 12 circuits are randomly distributedover the 3 selected trays. The rest of the trays is loaded to full capacity with non-activeconnectorized pigtails and fibers.

    In Out

    2.4 mm

    Pigtail1

    2

    3

    4

    5

    6

    7

    8

    1

    2

    3

    4

    5

    6

    7

    8

    Splicing/Patch Panel Tray 39

    10

    11

    12

    9

    10

    11

    12

    2.4 mm

    Pigtail

    Shelf

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 1

    The optical test sample shall be placed in a climatic test chamber.

    The test sample will be connected to optical test equipment as described on page 11.

    Special attention shall be paid to the routing of the optical cables to the optical testequipment, i.e. fibers shall be suitably protected and bending shall be controlled.

    Samples shall be supported in racks during testing in such a way that they are thermally

    isolated. There shall be free circulation of air both between specimens and between the

    specimens and the chamber surfaces.

    They shall be subjected to 10 cycles defined as follows :

    Duration(minutes)

    Temperature or Range(C)

    70 -10 to +60

    3 x 60 +60

    70 +60 to -10

    3 x 60 -10

    The humidity level shall be uncontrolled.

    During and after the test, change in optical loss shall be checked according to page 11.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    Transient Loss

    This is the criterion test to check the influence on the optical signal transmission ofactive circuits while doing typical handling operations that could be performed by thecrafts personnel on the product.

    It shall be measured using an optical source and a fast detector operating at 1550 nm(most sensitive for bending losses).

    The optical detector shall have a minimum bandwidth of 0 - 1500 Hz.

    The test set-up is shown below:

    Source Detector

    Controller 1

    Averaging

    Power Meter

    Average optical

    signal during the test

    Controller 2Scope

    Trigger level set to 0.2 dB

    Optical transient loss

    DUT

    Analogue electrical

    output (0-2 Volt)

    IEEE 488

    IEEE 488

    Splices to the test sample (DUT) shall be made using good-quality fusion splices.

    2 pigtails shall be spliced to the fibres of the optical link to make external connections toa light source and an optical power meter.

    For practical reasons the trigger level of the oscilloscope is set to a 0.2 dB signal drop.Lower values can result in frequent triggering by noise.

    During the test the optical signal in the fiber circuit shall be monitored for transientlosses. A peak loss of more than 0.5 dB from the initial value constitutes a failure.

    After the test the average optical signal in the fiber circuit shall be measured. A changeof more than 0.2 dB from the initial value constitutes a failure.

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    Vibration

    This test is designed to check the mechanical integrity after transport and the opticalperformance when exposed to vibration caused by heavy traffic or accidentalshocks. The upper limit of 500 Hz is chosen to include possible resonance effects inapplications near railroads.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.1.

    Vibration testing shall be according to IEC 68-2-6, Test Fc.

    The optical test sample shall be constructed in the following way:

    Three (3) splicing/Patch Panel Trays are made active with 12 splices (between thepigtail cable fibers to the 900 m connectorized fibers) and 12 connections to 2.4 mmreinforced patch cords, randomly distributed over the 3 trays. The fibers and patchcords are spliced and interconnected in such a way that the optical signal runs

    sequentially through the selected fibers. The rest of the trays is loaded to full capacitywith non-active fibers or connectorized pigtails.

    In

    Out

    2.4 mmPatch Cords

    Splicing/Patch Panel Tray 1

    Shelf

    2.4 mmPigtail

    Splicing/Patch Panel Tray 2

    Splicing/Patch Panel Tray 3

    Patch Cords

    The optical circuit shall be connected to optical transient test equipment as described onpage 17.

    A sample shall be mounted on a vibration bank and shall be subjected to a sweepvibration test with the following parameters:

    Parameter Value

    Frequency sweep range: 5 - 500 Hz

    Frequency change: 1 octave/minute

    Crossover frequency: 9 Hz

    Severity below 9 Hz: 1.5 mmSeverity above 9 Hz: 5 m/s (~ 0.5 g)

    The test shall be repeated for each of 3 mutually perpendicular axes.

    The optical signal will be monitored during the test at 1550 nm. Transient loss (seepage 17) and change in optical loss after the test will be checked.

    After completion of the test specimens shall be examined with the unaided eye fordamage which would impair product functionality.

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    QUALITY ASSURANCE PROVISIONS

    Quality provisions are based upon the philosophy of TQM (Total QualityManagement) with a system approved to ISO 9001.

    RESPONSIBILITY FOR QUALITY

    Unless otherwise stated in the purchase order, it shall be the supplier'sresponsibility to assure qualification and lot conformance to this specification.

    The supplier may utilize his own or other testing and inspection facilitiesacceptable to the buyer.

    QUALIFICATION CONFORMANCE

    For the purposes of internal qualification, the program shall consist ofexaminations and tests to determine conformance with the requirements of thisspecification.

    It shall be performed on introduction of the product.

    Subsequent design changes shall be partially or fully re-qualified dependingupon their area of impact in the context of product functionality.

    For qualification testing to this specification for individual customers, the testsand sample quantities shall be as agreed between Tyco Electronics and thecustomer.

    Regular requalification testing shall be performed as defined by the QualityDepartment (Procedure K3026/01).

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    MANUFACTURING FOLLOW-UP

    Components

    Manufacturing in Kessel-Lo, Belgium is an integral part of the overall QualitySystem of the Division5.

    Customers are encouraged to audit not only manufacturing, but also otherdepartments.

    Statistically based in-process control is practiced on all production lines whereappropriate, and is conducted on all parameters that govern end-productfunctionality and performance.

    The frequency of such control and follow-up is evaluated during capabilitystudies on new equipment and shop floor implementation of the results isdetermined by the Quality Engineering Department.

    In addition, the information is documented and controlled in the computerizedmanufacturing specification system.

    Sourced Components

    All suppliers of materials, components or systems manufactured outside the TycoElectronics facilities are included in the Vendor Evaluation and EducationSystem.

    As a consequence of this, Tyco Electronics audits relevant suppliers on a regularbasis in order to ensure conformance TQM progress and conformance tospecification requirements.

    Suppliers who do not reach the minimum level of approval are given help toimprove their systems.

    Suppliers who do not reach the minimum level of approval are given help toimprove their systems.

    If a supplier has not yet reached this minimum level, but is making adequateprogress, outgoing controls at the supplier or incoming controls will beconsidered, as appropriate, by Tyco Electronics.

    _______________________________________________________5As managed by the Raychem Business Systems Manual 1001 and Quality Procedures 20XX andK30XX.

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    REFERENCES

    EN 186000 Generic Specification: Connector Sets for Optical Fibers and Cables

    ETS 300 019 Equipment Engineering (EE); Environmental Conditions andEnvironmental Tests for Telecommunications Equipment.

    IEC 68-2-3 Basic Environmental Testing ProceduresTest Ca: Damp Heat (Steady State).

    IEC 68-2-6 Test Fc: Vibration (Sinusoidal).

    IEC 68-2-14 Test Nb: Change of Temperature with Specified Rate of Change.IEC 68-2-27 Test Ea: Shock.

    ISO 846(ASTM G21)

    Resistance of Synthetic Polymeric Materials to Fungi and Bacteria.

    ISO 9001 Quality Systems. Part 1: Specification for Design, Development,Production, Installation and Servicing.

    ITU-T L17(06/95)

    Implementation of connecting customers into the public switchedtelephone network (PSTN) via optical fibers.

    K3026/01 Requalification

    UL 94 Tests for the Flammability of Plastic Materials for Parts in Devices andAppliances.

    The specifications and standards* listed here shall form a part of this specification.

    Other equivalent national standards may be used as substitutes for the internationalones.

    * Copies of the documents referred to are available from :

    ETSIEuropean Telecommunications StandardsInstitute06921 Sophia Antipolis CedexFrance

    European Committee for StandardisationRue de Stassart 361050 BrusselsBelgium

    International Standards Organisation1 rue de Varemb1211 Geneva 20Switzerland

    International Electrotechnical CommissionIEC Central Office3 rue de Varemb1211 Geneva 20Switzerland

    ASTM1916 Race StreetPhiladelphiaPA 19103-1187 USA

    Underwriters Laboratories lnc.Publications Stock333 Pfingsten Road,NorthbrookIllinois 60062 USA

    International Telecommunications UnionPlace des NationsCH-1211 Geneva 20Switzerland

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    TELECOM OUTSIDE PLANT

    RUD 5277/B

    Addendum January 2002

    REFERENCES

    Please note that the following norms have been superseded.

    IEC 68-2 Series Basic Environmental Testing Procedures

    IEC 68-2-3 Test Ca: Damp Heat (Steady State)

    IEC 68-2-6 Test Fc: Vibration (Sinusoidal)IEC 8-2-14 Test Nb: Change of Temperature with Specified Rate of

    Change

    IEC 68-2-27 Test Ea: Shock

    ARE REPLACED BY

    IEC 60068-2 Series Basic Environmental Testing Procedures

    IEC 60068-2-3 Test Ca: Damp Heat (Steady State)

    IEC 60068-2-6 Test Fc: Vibration (Sinusoidal)

    IEC 60068-2-14 Test Nb: Change of Temperature with Specified Rate of

    Change

    IEC 60068-2-27 Test Ea:Shock

    These modifications will be incorporated in the next edition of this specification.

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    TELECOM OUTSIDE PLANT

    RUD 5277/B

    Addendum October 2002

    REFERENCES

    Please note that the following norm has been superseded.

    IEC 60068-2 Series Basic Environmental Testing Procedures

    IEC 60068-2-3 Test Ca: Damp Heat (Steady State)

    IS REPLACED BY

    IEC 60068-2-78 Test Cab: Damp Heat, Steady State

    This modification will be incorporated in the next edition of this specification.

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    RUD 5278/BDecember 1999

    Raychem N.V. Approved by: L. VleugelsDiestsesteenweg 692 Product Manager3010 Kessel-LoBelgium Prepared by: D.Daems, K.Van de Plas

    All of this information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitabilityof each product for their application.Tyco Electronics makes no warranties as to the accuracy or completeness of the information and disclaims any liability regardingits use.Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will TycoElectronics be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of theproduct.

    Tyco Electronics Specifications are subject to change without notice. In addition, Tyco Electronics reserves the right to makechanges in materials or processing, without notification to the Buyer, which do not affect compliance with any applicablespecification.

    TELECOM OUTSIDE PLANT

    TECHNICAL SPECIFICATION

    FIST - GPS2

    OPTICAL FIBER PATCHING SHELF

    (Patching Connectorized Pigtail Cables)

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    CONTENTS

    SCOPE......................................................................... 2

    PRODUCT DESCRIPTION .......................................... 4

    REQUIREMENTS......................................................... 5

    TEST PROCEDURES.................................................. 8

    QUALITY ASSURANCE PROVISIONS...................... 18

    REFERENCES........................................................... 20

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    SCOPE

    This document describes the functional requirements, together with the testdescriptions of the Optical Fiber Patching Shelf for the Optical Access Networkas described in the ITU-T recommendation L.17.

    The FIST Optical Fiber Patching Shelf allows the cross connection ofconnectorized fibers or pigtail cords. It also provides storage and protection forsplices and passive optical components.

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    PRODUCT FUNCTION

    The FIST Optical Fiber Patching Shelves provide mechanical protection andstorage of connectorized pigtail cables in various locations of the network.

    In OutPigtailsPatch Panel TrayPigtails1

    2

    3

    12

    1

    2

    3

    12

    The shelves are designed to be mounted in the FIST-GR Optical TerminationRack.

    This shelf is designed to operate in ETSI1 climatic classes 3.1 - 3.3. This

    covers weather-protected locations. This would typically be in exchanges,

    primary distribution points and the customers premises such as buildingbasements, telecommunications equipment rooms, computer rooms, etc.

    The Shelf consists of a metal chassis with a drawer and accomodates a series ofhinged Patch Panel Trays to receptacles and connectorized pigtails.

    The Patching Shelf allows for selective access for maintenance and upgradeswithout affecting live circuits.

    Control on fiber management is maximised during installation, operation,maintenance and upgrade:

    pigtail routing is controlled with bend controls on the Patch Panel Tray.

    pigtail routing is controlled with bend controls in the transition from theTermination Rack side ducts towards the Patch Panel Trays.

    Various connector standards (SC, FC, ST, E2000, etc.) can be easily installedand replaced in the Patch Panel Tray.

    _______________________________________________________1ETS 300 019.

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    REQUIREMENTS

    GENERAL REQUIREMENTS

    The products shall be capable of meeting the functional requirements asspecified on the following pages when installed in accordance with the applicableinstallation instructions and tested according to the methods of test described inthis document.

    For polymeric materials, the effect of fungus shall be determined according to

    ISO 846, measuring a suitable property (e.g. tensile strength) both before andafter exposure.

    For polymeric parts a flammability rating of V-0 according to UL 94 is required forthe majority of the parts. A list of non V-0 parts shall be made available.

    Metal parts shall be resistant to the corrosive effects to be expected in normaluse.

    Dimensions of the parts shall comply with the applicable specification controldrawings provided by the manufacturer.

    The components of the kits shall be free of defects which would adversely affect

    product performance. The products components shall withstand storage temperatures of -30C to

    +60C and storage humidity levels up to 93%RH.

    The shelves shall be installable at temperatures between -5 and +45C.

    It shall be possible to use various connector standards (SC, FC, ST, E2000) inthe Patch Panel Tray. The assembly of the adapters in the tray shall allow easyaccess, installation and replacement of these adapters.

    The shelves shall allow the accommodation of the fibers with a minimum bendradius of 30 mm throughout the whole system.

    An identification system shall be provided which is fully described in theInstallation Instructions.

    Transient losses on active circuits shall be limited to a safe level (0.5 dB @ 1550 nm)during subsequent patchcord cable additions or patching operation.

    Each kit shall have a label with the following information:

    Supplier's name Product designation Batch number

    All device materials which will come into contact with personnel shall be non-toxic

    and shall not be a potential environmental hazard.

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    FUNCTIONAL REQUIREMENTS

    FAILURECRITERA

    METHOD AND CONDITIONS INTERNA-TIONAL

    NORM

    PAGENo.

    REQUIREMENT

    FAILURE CRITERIA REFERENCES

    CHANGE IN

    OPTICAL LOSS

    Source wavelength:Temperature:

    1310 and 1550 nm

    (23 3)C EN 186000

    Par. 4.4.8

    10 0.3 dB2perincoming fiberduring the test

    0.2 dB perincoming fiberafter the test.

    TRANSIENT

    LOSS

    Source wavelength:Detector bandwidth:Temperature:

    1550 nm,Unpolarised0-1500 Hz

    (23 3)C

    None 16 0.5 dB during thetest measured inactive fibercircuit

    0.2 dB after thetest measured inactive fibercircuit

    APPEARANCE Examination of theproduct with thenaked eye.

    EN 186000Par. 4.4.3

    8 No defects whichwould adverselyaffect productperformance.

    IMPORTANT:

    All indicated losses are referred to the initial optical signal at the start of the test. An incoming fiber is defined as a part of an optical circuit containing the fiber

    entering the product connected to a fiber leaving the product. One opticalcircuit can contain many incoming fibers. Light will sequentially flow through allthe incoming fibers.

    _______________________________________________________2This value takes into account the loss changes of an optical connector.

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    FUNCTIONAL REQUIREMENTS (CONTINUED)

    TEST METHOD AND CONDITIONS INTERNA-TIONAL

    NORM

    PAGENo.

    FAILURECRITERIA TO BE

    CHECKED

    MECHANICAL TESTS

    AXIAL PULL ON

    PIGTAILS3Force:Rate:Duration:

    70 N per cable0-70N in 15 seconds10 minutes

    EN 186000Par. 4.5.4

    9 Appearance

    Transient loss

    RECONFIGURA-

    TION OF

    CIRCUITS

    Add and changepatch cords

    Monitoring signal inactive circuit

    None 12 Transient loss

    SHELF

    ENDURANCE

    Open & close: 100 times None 12 Appearance

    Transient lossSHOCK Severity:Duration:Wave form:Number of shocks:Axes:

    Wavelength:

    15 g11 millisecondshalf sine3 per axis3 mutually

    perpendicular1550 nm only

    EN 186000Par. 4.5.9

    IEC 68-2-27Test Ea

    14 Appearance

    Transient loss

    VIBRATION Sweep range:

    crossoverfrequency:

    below 9 Hz:

    above 9 Hz:

    Axes:

    Duration:Wavelength:

    5-500 Hz at1 octave/minute

    9 HzAmplitude 1.5 mm

    5 m/s (0.5 g)

    3 mutuallyperpendicular

    10 cycles/axis1550 nm only

    EN 186000Par. 4.5.1

    IEC 68-2-6Test Fc

    17 Appearance

    Transient loss

    ENVIRONMENTAL TESTS

    DAMP HEAT Temperature:Humidity level:Duration:

    (+40 2)C(93 3)%RH96 hrs

    EN 186000Par. 4.5.19

    IEC 68-2-3Test Ca

    11 Appearance

    Change in opticalloss

    TEMPERATURECYCLING IN AIR

    Lowesttemperature:Highest

    temperature:Dwell time:Transition rate:Number of cycles:

    (-10 2)C

    (60 2)C3 hrs

    1C/min.10

    EN 186000Par. 4.5.22

    IEC 68-2-14

    Test Nb

    14 Appearance

    Change in opticalloss

    _______________________________________________________3To be tested with ruggedised internal optical fiber cable of 2.4 mm outside diameter containing a

    LSZH jacketed fiber and an aramid strength member.

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    TEST PROCEDURES

    INSTALLED PRODUCT TEST PROCEDURES

    General

    The construction and configuration of test sample shall be as described in thefollowing pages, unless otherwise described in a test plan agreed between TycoElectronics and the customer.

    For each test, minimum 1 shelf shall be used, populated with an active circuit. Atleast 12 connections will be tested.

    All installations shall be performed according to Tyco Electronics standardinstallation instructions unless otherwise stated.

    All test samples will be installed with ruggedised internal optical pigtail cable of2.4 mm outside diameter containing a LSZH jacket and aramid strength member(Kevlar).

    Testing is at room temperature4unless otherwise specified.When a test is specified at another temperature, samples shall be preconditionedfor a period of 4 hours at that temperature.

    Stabilisation periods between: test set-up and initial measurements, and

    after testing and final measurements, shall be 2 hours ( 10 minutes).

    Appearance

    Testing shall be performed in accordance with EN 186000 Paragraph 4.4.3.

    Installed samples shall be inspected with the naked eye for flaws, defects, cracksor impurities which could impair functionality.

    _______________________________________________________4 Room temperature = (23 3)C

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    Axial Pull on Pigtails

    This test simulates the effect of pulling accidentally on the patch cords duringinstallation or re-entry. It is intended to stress the connections between pigtails andshelf.

    Testing shall be performed in accordance with EN 186000 Paragraph 4.5.4.

    Three (3) Patch Panel Trays are made active with 12 patch cords, randomly positionedin the 3 different Patching Trays. The patch cords are routed in such a way t