Service Parts Manual for

4-Wheel Hydraulic Drum Brake System for Golf Cart Models

2pf, 4pr, 4pf, 6pr, 6pf, 8pr

620 Dobbin Rd.

Charleston, SC 29414

(843) 531-6833 Phone

(843) 556-4080 Fax

www.citEcarEV.com

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

Index

1) 4-wheel hydraulic drum brake system of 2pf, 4pr, 4pf, 6pr................................................................................... 3

2) 4-wheel hydraulic drum brake system of 6pf, 8pr ................................................................................................. 5

3) Front hydraulic drum brake ................................................................................................................................... 7

Front hydraulic drum brake of 2pf, 4pr, 4pf, 6pr ................................................................................................ 7

Front hydraulic drum brake of 6pf, 8pr .............................................................................................................. 9

4) Rear hydraulic drum brake.................................................................................................................................. 11

Rear hydraulic drum brake of 2pf, 4pr, 4pf, 6pr ............................................................................................... 11

Rear hydraulic drum brake of 6pf, 8pr ............................................................................................................. 13

5) Front axle, steering knuckle, tie rod, drag rod (hydraulic) .................................................................................. 15

6) Rear axle (hydraulic) ........................................................................................................................................... 16

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

1) 4-Wheel Hydraulic drum brake system of 2pf, 4pr, 4pf, 6pr

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

1) 4-wheel hydraulic drum brake system of 2pf, 4pr, 4pf, 6pr

Item Part No Description Qty Remark

1 2801100-008 Front arrester, LH 2

2 2801200-008 Front arrester, RH 2

3 2801310-008 Front brake drum 2

4 2802310-008 Rear brake drum 2

5 2802100-008 Rear arrester, LH 1

6 2802200-008 Rear arrester, RH 1

7 2804100-022 Master cylinder 1

8 2803100-037 Brake pedal 1

9 2803111-037 Brake pedal pad 1

10 2805030-006 Brake tube 2

11 2805014-002 Tri-connector 2

12 2805020-009 Oil pipe 650mm 1

13

2805020-005 Oil pipe 780mm 1 For 2pf, 4pr

2805020-010 Oil pipe 1530mm 1 For 4pf, 6pr

14 2805017-045 Transition connector 1

15 2805030-005 Rear brake tube 1 350mm

16 2805020-014 Oil pipe 300mm 1

17 2805020-015 Oil pipe 930mm 1

18 2807100-002 Parking handle lever 1

19 2807200-005 No.1 parking tight wire 1

20 2807300-010 No.2 parking tight wire 1

21 2805040-002 Oil tank 1

22 09443-15008 Return Spring for parking brake 1

23 2044YY-1108010 Accelerator pedal 1

24 1007022-004 Accelerator pedal pad 1

25 2807011-050 Handbrake cover 1

26 2807130-073 Handbrake bracket 1

27 2803140-037 Brake pedal bracket 1

28 Limitation block 1

29 6041-2803006 Return Spring for brake pedal 1

citEcar Electric Vehicles

(843) 531-6833 Phone

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2) 4-wheel hydraulic drum brake system of 6pf, 8pr

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

2) 4-wheel hydraulic drum brake system of 6pf, 8pr

Item Part No Description Qty Remark

1 2801100-007 Front brake assy, LH 1

2 2801200-007 Front brake assy, RH 1

3 2801310-007 Front brake drum 2

4 2802310-006 Rear brake drum 2

5 2802100-006 Rear brake assy, LH 1

6 2802200-006 Rear brake assy, RH 1

7 2804100-022 Master cylinder 1

8 2803100-037 Brake pedal 1

9 2803111-037 Brake pedal pad 1

10 2805030-006 Brake tube 2

11 2805014-002 Tri-connector 2

12 2805020-009 Oil pipe 650mm 1

13 2805020-010 Oil pipe 1530mm 1

14 2805016-001 Straight connector 2

15 2805020-005 Oil pipe 780mm

16 2805030-005 Rear brake tube 1 350mm

17 2805020-015 Oil pipe 930mm 1

18 2807100-002 Parking handle lever 1

19 2807200-007 No.1 parking tight wire 1

20 2807300-012 No.2 parking tight wire 1

21 2805040-002 Oil tank 1

22 09443-15008 Return Spring 1

23 2805020-014 Oil pipe 300mm 1

24 2044YY-1108010 Accelerator pedal 1

25 1007022-004 Accelerator pedal pad 1

26 2807130-073 Handbrake bracket 1

27 2803140-037 Brake pedal bracket 1

28 n/a n/a

29 6041-2803006 Return Spring for brake pedal 1

30 2805017-045 Transition connector 1

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

3) Front Hydraulic drum brake

Front hydraulic drum brake of 2pf, 4pr, 4pf, 6pr

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

Front Hydraulic drum brake of 2pf, 4pr, 4pf, 6pr

Item Part No Description Qty Remark

1 Mother board assembly 2

2 2801110-008 Brake shoe assembly 4

3 2801130-008 Wheel cylinder 2

4 Brake shoe gap self-adjustment pusher 2

5 Spring for self-adjustment pusher 2

6 Spring between shoe gap self-adjustment pusher and

brake shoe

2

7 Drag spring between brake shoe 2

8 Return spring between brake shoe 2

9 Clip for brake shoe 4

10 Hold-down pin 4

11 6205 Inner bearing 2

12 bush 2

13 6204 Outer bearing 2

14 2801310-008 Front brake drum 2

15 2801100-008 Front arrester, LH (include item 1-10) 1

2801200-008 Front arrester, RH (include item 1-10) 1

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

Front hydraulic drum brake of 6pf, 8pr

citEcar Electric Vehicles

(843) 531-6833 Phone

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Front hydraulic drum brake of 6pf, 8pr

Item Part No Description Qty Remark

1

2801100-007 Front brake assembly LH (include 3-4, 8-20) 1

2801200-007 Front brake assembly RH (include 3-4, 8-20) 1

2 2801310-007 Front brake drum 2

3 2801110-007 Brake shoe assembly 4

4 Motherboard assembly 2

5 6204 Outer bearing 2

6 bush 2

7 6205 Inner bearing 2

8 Spring 2

9 Shoe gap self adjustment pusher 2

10 Split pin 2

11 Gasket 4

12 Return spring 2

13 Return spring 2

14 Parking brake hold bracket 2

15 Parking brake shoe pin 2

16 Brake shoe stationary spring 4

17 Hold-down pin 4

18 2801130-007 Front wheel cylinder 2

19 Q40306 Gasket spring M6 4

20 Q150B0610 Bolt Hex–head castle M6×10 4

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

4) Rear hydraulic drum brake

Rear hydraulic drum brake of 2pf, 4pr, 4pf, 6pr

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

Rear hydraulic drum brake of 2pf, 4pr, 4pf, 6pr

Item Part No Description Qty Remark

1 Motherboard assembly 2

2 2801110-008 Brake shoe assembly 4

3 2801130-008 Wheel cylinder 2

4 Brake shoe gap self-adjustment pusher 2

5 Spring for self-adjustment pusher 2

6 Spring between shoe gap self-adjustment pusher and

brake shoe

2

7 Drag spring between brake shoe 2

8 Return spring between brake shoe 2

9 Clip for brake shoe 4

10 Hold-down pin 4

11 Parking brake hold bracket 2

12 2802310-008 Rear brake drum 2

13 2802100-008 Rear arrester, LH 1

2802200-008 Rear arrester, RH 1

citEcar Electric Vehicles

(843) 531-6833 Phone

www.citEcarEV.com

Rear hydraulic drum brake of 6pf, 8pr

citEcar Electric Vehicles

(843) 531-6833 Phone

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Rear hydraulic drum brake of 6pf, 8pr

Item Part No Description Qty Remark

1

2802100-006 Rear brake assembly LH (includes 3-21)

1

2802200-006 Rear brake assembly RH (includes 3-21)

1

2 2802310-006 Rear brake drum 2

3 2802110-006 Brake shoe assembly 4

4 Motherboard assembly 2

5 Spring 2

6 Split shield ring 2

7 Thrust washer 2

8 Clearance plate 2

9 Shoe gap self-adjustment rod 1

10 Ratchet wheel 2

11 Shoe gap self-adjustment rod 2

12 Parking brake hold bracket 2

13 Return spring 2

14 Brake shoe return spring 2

15 Q401 Gasket 4

16 Split pin 2

17 Brake shoe stationary spring 4

18 Hold-down pin 4

19 2802130-009 Rear wheel cylinder 2

20 Q40306 Gasket spring M6 4

21 Q150B0610 Bolt Hex–head castle M6×10 4

citEcar Electric Vehicles

(843) 531-6833 Phone

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5) Front axle, steering knuckle, tie rod, drag rod (hydraulic)

5) Front axle, steering knuckle, tie rod, drag rod (hydraulic)

Item Part No Description Qty Remark

1 2300000-006 Front axle 1

2 2302100-010 Steering knuckle, LH 1 Except EG2068K

2302100-012 Steering knuckle, LH 1 EG2068K

3 2302200-010 Steering knuckle, RH 1 Except EG2068K

2302200-012 Steering knuckle, RH 1 EG2068K

4 2701220-008 Ball connector 1

5 LT3401070BM2-2 Join Rod 1

6 2701200-037 Steering drag rod Assembly includes 4,5 (hydraulic) 1

7 2706100-037 Tie rod (hydraulic) 1

8 2706120-036 Tie rod ball connector 2

citEcar Electric Vehicles

(843) 531-6833 Phone

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6) Rear axle (hydraulic)

citEcar Electric Vehicles

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6) Rear axle (hydraulic)

Item Part No Description Qty Remark

1 2403001-EG2024-000 Retarder case 1

2 Right half axle sleeving (hydraulic) 1

3 32*47*8 Oil seal（F）B32×47×8 1

4 2403006-EG2024-000 Blanking adapter 3

5 Left half axle sleeving (hydraulic) 1

6 Oil pan 1

7 2802140-008 Right braking tube frame 1 Eudipleural

8 2802140-008 Left braking tube frame 1

9 Filler bolt 1

10 Filler bolt washer 1

11 Drain bolt 1

12 Drain bolt washer 1

13 Q150B0825-304H Hex head bolt M8×25 34

14 Q40308-304H Spring washer M8 34

15 Q32608 Hex head lock nut M8 8

16 42*55*7 Oil seal 2

17

2400000-011 Rear Axle 12.49:1 (include item 1-16, half axle

assembly), hydraulic

1 Except EG2068K

2400000-009 Rear Axle 10.25:1 (include item 1-15, half axle

assembly), hydraulic

1 Except EG2068K

2400000-024 Rear Axle 12.49:1 (include item 1-16, half axle

assembly), hydraulic

1 EG2068K

2400000-025 Rear Axle 10.25:1 (include item 1-15, half axle

assembly), hydraulic

1 EG2068K