global efficient standard tatung-okuma co., ltd
TRANSCRIPT
GENOS Global
Ef�cient
No.1
Standard
The origin of gene, from Greek genos
meaning race, offspring, origin
(pronounced “ ” as in “generous”)
TATUNG-OKUMA Co., Ltd.352 Shi-Tong Rd., San-Hsia, 237, Taipei County, TaiwanTel: (886)2-8676-8678 Fax: (886)2-8676-7961Website: www.tatung-okuma.com.twE-mail: [email protected]
2010.12 2
STD+M,MY,MW
STD+M,MY
STD+M,MY
L250E
GENOS SERIESHigh quality∙stability∙productivityAbundant spec variations Global CNC Lathes
STD+M,MY
L400E
L250
New
L400
■ Main spindle
Bed Accuracy (example)
OSP P200L-R
User-freindly latest controller with advancedmachining applications.
MT N0.5Tailstock
• ø100 spindle specs (GENOS L250/L200-M)Spindle speed: 4,500 min-1
Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont)Torque: 85 N·m (62 ft-lbf)
High speed, high rigidity gearless spindle minimizes vibration and heat.
• ø120 spindle specs (GENOS L400/L300-M)Spindle speed: 3,000 min-1
Output: VAC 11/7.5 kW (15/10 hp) (30 min/cont)Torque: 417 N·m (307 ft-lbf)
High quality, Easy to use, Simple machine structure
Basic structure
32
Solid cast iron provides superior rigidity, long service life and minimal thermal deviation.
Rugged tailstock with ø 90mm quill.
NC Turret (option)Compact turret with a servo motor drive and 3-piececoupling clutch.(index time 0.3sec)
TurretV8, V12(option)
Roundness• 1.0 µm 1,500 min-1
• Material: BSB
X , Z-axis
• Rapid traverse (X:20 m/min, Z:25 m/min)
• High-rigidity and Hardened rectangular slideways.
• Preloaded Ball-screw for minimal Thermal De�ection.
Surface roughness• 0.6 µm 2,000 min-1(rpm)
• Material: BSB
OP-II
OP-I{
200
100
50
20
10
5
50
10
48 N·m35 N·m
7.5 kW (30 min)5.5 kW (cont)
5
2
1
0.5
100 500
1,500
1,000 4,000 6,000
Spindle speed min-1
N·m
Torq
ue
Out
put
kW
• ø80 spindle specs (GENOS L300-MW)Spindle speed: 6,000 min-1
Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont)Torque: 48 N·m (35 ft-lbf)
■ TurretCompact turret with PREX motorRigid multitasking V12 NC turret
• 0.1 sec/index
• L/M 12 tools
• VDI quick-change tooling system
• Axial tooling system
■ C-axisFast, high-precision C-axis headstock
• 200min-1 high-speed traverse
• Positioning accuracy:± 0.015°
• Repeatability:± 0.007°
• Endmill ø13 [ø20]
• Drill ø13 [ø14] carbide drill
• TAP M10XP1.5 [M16XP2.0] *Workpiece : S45C [ ]:L300-M
■ L200-M / L300-M Machining capacity (example)
■ Sub-spindle (Built-in)With these sub-spindle speci�cations, front and back machining can be done on a single lathe. Interference is not a worry even in back face machining with a multitasking V12 radial turret.
■ Turret• Compact milling spindle uses high power, high torque PREX motor for much faster multitasking operations.
• Radial tooling system
•Milling tool spindle (GENOS L200-M)
Spindle speed: 6,000 min-1
Output: PREX 4.0/1.8 kW (25 min/cont) Torque: 15 N·m (11 ft-lbf)
•Milling tool spindle (GENOS L300-M)
Spindle speed: 4,500 min-1
Output: PREX 7.0/3.3 kW (30 min/cont) Torque: 24 N·m (18 ft-lbf)
20
10
5
2
1
50
2
4
15 N·m (25 min)11 N·m (cont)
1
0.5
100 500
635 1,5002,5004,500
1,000 2,000 4,000 6,0003,000 5,000
4.0 kW (25 min)
1.8 kW (cont)
Spindle speed min-1
N·m
Torq
ue
Out
put
kW
40
30
20
10
5
500
8
5
2
1
1,000 2,000
2,220 2,820
3,000 4,000
Spindle speed min-1
24 N·m (30 min)
14 N·m (cont)
7 kW (30 min)
3.3 kW (cont)N·m
Torq
ue
Out
put
kW
• Travels
GENOS L200-MY: 80 mm
(+30 to -50)
GENOS L300-MY : 100 mm
(+50 to -50)
A variety of milling operations can be accommodated with high-accuracy, wide- range Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking.
■ Basic structure forY-axis
■ With the GENOS L series you can machine workpieces like these.
■ Spec extensions
* Max machining length becomes 150 mm
Maximummachining
length
290/500
225/380
500/1,100
450/1,060
A2-6[7.5/5.5 kW](10/7.5 hp)
A2-8[11/7.5 kW](15/10 hp)
SpindleModel
GENOS L250/250E
GENOS L200-M/L200E-M
GENOS L400/L400E
GENOS L300-M/L300E-M
Y axis Sub-spindle(W axis)
Optional specs( available)
—
—
—
—
—
*
Multitasking(M fuction)
—
—
W-axis / sub-spindle (MW)
Y-axis (MY)
STD Spec. MYM MW
54
M Funtion (M)
Greater efficiency with variable functions
M
M
MY
MY MW
MY structure
X axis
+
Ys axis +
+ Y axis
-
--
• GENOS L250/E +M → GENOS L200/E-M
• GENOS L400/E +M → GENOS L300/E-M
Loader
76
• Gantry loader specification Workpiece: ø120x80L Weight for �ange: 3kg shaft: 2kg
• Work table specification Pallet set: 6~10P Workpiece Size: ø20~150mm Stack Hight: 350mm
Bar sizeL250 / E ø50mm (Max)L200 / E-M ø50mm (Max)L400 / E ø68mm (Max)L300 / E-M ø68mm (Max)
Barfeeder
L250 2 sets+ gantry loader(2M 1L system)
Line-upHigh Productive Automatic System
L250 1 set+ gantry loader(1M 1L system)
Loader Specs Example
2-machines/2-loaders cell
2-machines/1-loader cell
Parts turnover
1-machine/1-loader cell
Work table
Gauge
Loader
CNC for the New Era
An OSP / Windows® Collaboration
PC
* Connection devices sold separately.
* Above specs. to discuss with our sales engineer.
Ethernet
USB
Bar-codereader
FD, CD-Rdrive
Digitalcaliper
USBmemory
Windows®-based Applications Machine Control Function
Windows® Real-Time OS
High Performance NC Computer
Ethernet USB Servo Link Device Net™
■ Touch panelData can be directly manipulated, greatly improving operability.High-durability panel is resistant to dirt and scratching
■ USB ports2 ports are standard. Various devices can be connected for each purpose, including USB memory to transfer large program �le and bar code reader for production management.
■ EthernetMachining programs can be downloaded and uploaded from and to server via Ethernet that is standard equipment.
■ The advanced architectureWindows® and Real-Time OS on a single high-performance NC computer synergistically improve operation. For example, with the Collision Avoidance System for collision-free machining, the time from detection of a collision (processed on Windows) to machine stoppage (processed on Real-Time OS) is only 0.01 seconds. At a speed of 12 m/min, hairbreadth stops with a stopping distance of less than 2 mm are possible.
■ A high-performance NC computer in a flat panel
Gives high reliability for machine control and data protection in harsh environments.• Main memory with ECC• Vibration proof hard disk drive
Windows is a registered trademark of Microsoft Corporation in the United States and other countries. Ethernet is a registered trademark of Fuji Xerox Co., Ltd. DeviceNet is a trademark of Open DeviceNet Vendors Association.
OSP-P200LOkuma Sampling Path Control
98
Hi-tech Okuma mechatronics foradvanced machining applications
Spindle variable-speed threading (Optional)
Deep hole synchro tapping
■ Good threads from the first pieceFeed axis perfectly synchronized with changing spindle speeds. Thread pitch accuracy is maintained even if the spindle speed changes during threading. Cutting conditions without chatter can be found by using spindle override during threading.As a result, you get good quality screws from the �rst piece.
■ Easy programming of machining know-howCutting is divided into multiple cuts by simply designating depth of cut, amount of relief, and amount of withdrawl, and tool damage from chip clogging is prevented. In addition, if overload is detected during synchronized tapping, machine returns to machining start point with synchronized feed and stops with alarm.
Variable spindle speed control (Optional)
Actual speed
Sp
ind
le s
pee
d
Commanded speed
Time
410
ø23
L/D = 18 is machined without steadyrest
■ Reduce machining chatterHolds down machining chatter as spindle speed is periodically changed and resonance points change, when cutting large, thin workpieces or small-diameter, long workpieces.
N0100 G97 S413 M41 M03 M08N0101 G00 X108 Z105.2 T010101N0102 G96 S140N0103 G85 N0104 D8 F0.35 M85N0104 G83N0105 G01 X50.4 Z100N0106 X100 :
Interactive operations Advanced One-Touch IGF-L (Optional)
Part program
Part shape Machining process
Autoprocessdecide
Processedit
Advancedrun
Part program create
Directly change cutting conditions foreach process with this process sheet
Tables make it easy to make mid-cycle orindividual process starts
Continuous run Mid-cycle start (�nishing repeated)
Individual run (machining repeated with this tool only)
■ Part program createAfter simple cutting data inputs (interactively), the required machining processes are determined and a part program is created (automatically).
■ Advanced runTo run the machine directly from the interactive part program screen.When a problem is detected it can be quickly corrected and checked, speeding up �rst part machining.
One touch editing
G/M programs can be edited with a single touch on the shop �oor. Editing can be started immediately by moving the cursor to the program execution block or the block that produced an alarm during machining in automatic operation mode.
Real 3-D simulation (Optional)
Solid view
Section view Transparent view
■ Live-performance machiningIn all operating modes (auto, MDI, manual, etc), the cutting conditions are displayed in real time. Switching between solids, section views, transparent models, and performing machining simulation (dry runs with the machine locked) lets you check part program accuracy.
L250
290
330
ø55[op]
MT.4[op]
(revolving center)
80 [op]
1,624
1,652 × 1,592
2,800
Size
L250E
500
520 [470]
ø90
MT.5
(revolving center)
100
1,569
2,075 × 1,550
3,700
–
–
2.2
3.0
–
ø200
165 (65+100)
360° (0.001° increments)
V12 Turret / NC
12
20x20
ø32
0.1
6,000
(standard radial mill/drill holder: 5,000)
In�nitely variable
C: 200
PREX 4.0/1.8 (25 min/cont)
ø450
ø300
–
4,500
In�nitely variable
JIS A2-6
ø66
ø100
–
–
–
–
–
X: 20﹑Z: 25
–
0.001~1,000.000
VAC7.5/5.5 [VAC 11/7.5]
–
–
0.18
OSP-P200L
ø280 [ø210]
160 (20+140)
–
V8 [V12] Turret / Hydraulic
8 [12]
25x25
ø40 [ø32]
0.8 [0.3/NC]
–
–
–
–
L200E-M
380
400
1,569
2,075 × 1,550
3,700
L200-MY
220
245
2,017
1,752 × 1,590
3,700
L200E-MY
380
400
2,017
2,075 × 1,550
4,600
L400
500
220 (195+25)
520
X: 20, Z: 25
MT 5
(revolving center)
1,740
2,280 × 1,800
4,600
ø300
–
V8 [V12] Turret / Hydraulic
8 [12]
0.8 [0.3/NC]
–
–
–
–
–
3.0
3.5
–
L300E-M
1,060
235 (150+85)
1,144
X / Z: 20
–
MT 4
(built-in center)
1,934
3,537 × 2,155
6,400
L300-MY
450
450
V12 Turret / NC
12
4,500
In�nitely variable
X: 20, Z: 25
C: 200
MT 5
(revolving center)
2,210
2,280 × 2,175
5,500
3,000
In�nitely variable x 2 auto ranges (coil switching)
JIS A2-8
ø80
ø120
25x25
ø40
0.001~1,000.000
VAC 11/7.5 [VAC 15/11]
0.18
OSP-P200L
L300E-MY
1,050
1,050
X / Z: 20
MT 4
(built-in center)
2,395
3,537 × 2,393
7,300
L300-MW
225 (195+30)
460
–
–
3.0
3.5
–
1,852
3,031 × 1,856
5,300
520
6,000
In�nitely variable
ø140 �at
ø53
ø80
0.3
X: 20, Z: 25
ø170
150
W: 25
–
–
–
VAC 7.5/5.5 Built_in
2.2
[ ]: Optional Speci�cations
ø230
235 (230+5)
100 (+50~-50)
360° (0.001° increments)
0.2
Y: 10
PREX 7.0/3.3 (30 min/cont)
3.0
3.5
2.8
L300-M
450
235 (150+85)
520
X: 20, Z: 25
MT 5
(revolving center)
1,740
2,280 × 1,800
4,600
L400E
1,100
230 (205+25)
1,144
X / Z: 20
MT 4
(built-in center)
1,934
3,537 × 2,155
6,400
–
ø370
–
–
–
–
–
–
0.1
–
–
80 (+30~-50)
Y: 10
3
3
3
Item
Capacity
Travels
Spindle
Sub-spindle
Turret
Milling tool
Feedrates
Tailstock
Motors
Machine size
CNC
Swing over bed
Swing over cross slide
Max turning dia
Max work length
X axis
Z axis
Y axis
W axis
C axis
Spindle speed
Speed ranges
Spindle nose
Spindle bore dia
Front bearing dia
Spindle speed
Speed ranges
Spindle nose
Spindle bore dia
Front bearing dia
Type
No. of tools
OD tool shank
ID tool shank dia
Turret indexing time
Spindle speed
Speed range
Rapid traverse (X, Z)
Rapid traverse (Y)
Rapid traverse (W)
Rapid traverse (C)
Feedrate (X, Z, Y)
Tailstock quill diameter
Tapered bore type
Quill travel
Main spindle (30 min/cont)
Sub-spindle (30 min/cont)
Milling tool spindle
Axis drive (X)
Axis drive (Z)
Axis drive (Ys)
Axis drive (W)
Coolant pump motor
Height
Floor space
Weight (with CNC)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
sec
mm/rev
mm
mm
kW
kW
kW
kW
kW
kW
kW
kW
mm
mm
kg
8-inch 10-inch
Model nameSpec extensionGENOS L250 GENOS L200-M GENOS L400 GENOS L300-M
min-1 {rpm}
min-1 {rpm}
min-1 {rpm}
min-1 {rpm}
m/min
m/min
m/min
ø520
ø300
ø90
100
ø90
MT 5
(revolving center)
100
ø90
MT 5
(revolving center)
100
1110
–
–
–
L200-M
220
245
–
–
–
1,624
1,752 × 1,592
2,800
Speci�cations are subject to be changed without prior notice.
Machine Specifications
ø390 [ø310] ø410 [ø330]
GENOS L250 / L200-M GENOS L400 / L300-M
L400 L400E L300-M L300-MY L300E-MY L300-MWModelSpeci�cationsSpindleSub Spindle(30 min/cont)TurretMilling toolTailstock (Hydraulic)• quillMovable tailstock
Standard accessoriesStandard speci�cationsCNC
ø140 �at~6,000 min-1VAC 7.5/5.5 kWM-V12 radial (NC)
A2-8 30~3000 min-1 VAC 11/7.5 kW (15/10 hp) (30 min/cont)
Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand toolsDoor interlockLube monitorOSP-P200L
–
T
–––
T
–––
T
–––
––
C
V8 (Hyd.)–○
Dead MT 5Manual
C
○Built-in MT 4
Manual tow-along
C
○Dead MT 5
Manual
L300E-MC
○Built-in MT 4
Manualtow-along
T
M-V12 axial (NC) 45~4,500 min-1 PREX 7/3.3 kW (30 min/cont)
–––
C
○Dead MT 5
Manual
C
○Built-in MT 4
Manual tow-along
–
Spindle speedMain motor
TurretHydraulic power chuck
Chuck auto open/close con�rmChucking miss detectionChuck high/low pressure switchWork stopper in spindle Touch SetterAuto tailstock quillTailstock thrust high/low switch
3800 min-1 (A2-8)High-power spindle VAC 15/11k W (30 min/cont)V12 (Hyd.) V8,V12 (NC)12" Solid chuck10",12" Hollow chuck6" Hollow chuckSoft jaws, Hard jawsMW spec is standard
Re-gripping
M(manual)
Coolant pump Spindle thru coolant Mist collector Coolant sludge prevention
Chip conveyor
Chip bucketAir blower (blast)
Auto front door Auto top door WorkrestBar feedersPart catcherLoader
0.8 kW
Oil skimmer specsSub-tankSide, rear (rear discharge not available with E specs) Hinged L, H
Chuck air blower (MW spec is standard)Turret air blower Thru-spindle air blower Tailstock air blower
For L400E and L300E-M only
1312
L250 L250E L200-M L200E-M L200-MY L200E-MYModelSpeci�cationsSpindleTurretMilling toolTailstock (Hydraulic)• Dead quillStandard accessories
CNC
A2-6 4500 min-1 VAC7.5/5.5 kW (10/7.5 hp) (30 min/cont)
Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand toolsDoor interlockLube monitorOSP-P200L
T
––
C
V8 (Hyd.)–○
MT 4
C
○MT 5
T
––
C
○MT 5
T
––
C
○MT 5
T
M-V12 axial (NC) 45~6000 min-1 PREX 4/1.8 kW (25 min/cont)
––
Standard Speci�cations
Machine Specifications Machine Specifications
Chucking / Tooling Kit Specifications Chucking / Tooling Kit Specifications
Spindle speed
Main motor
TurretHydraulic power chuck
Chuck auto open/close con�rmChucking miss detectionChuck high/low pressure switchWork stopper in spindle Touch SetterAuto tailstock quillTailstock thrust high/low switch
2000 min-1 (A2-6)3000 min-1 (A2-6)6000 min-1 (ø140)High-power spindle VAC 11/7.5 kW (30 min/cont)V12 (Hyd.) V8,V12 (NC)10" Solid chuck8",10" Hollow chuckSoft jaws, Hard jaws
Re-gripping
M (manual)
Coolant pump Spindle thru coolant Mist collector Coolant sludge prevention
Chip conveyor Chip bucket Air blower (blast)
Auto front door Bar feeders Parts catcher Loader
0.8 kW
Oil skimmer specsSub-tank Side, rear, hinged L, H
Chuck air blowerTurret air blower Thru-spindle air blower Tailstock air blower
Optional Specifications Optional Specifications
Machine typeHydraulic solid chuckStandard soft jaw AStandard soft jaw BTailstock center (MT)OD toolholder lOD toolholder llOD toolholder A (-M,MY)OD toolholder B (-M,MY)OD toolholder C (-M,MY)ID toolholder base H40ID toolholder base H32 (-M,MY)Boring bar sleeve 12-H40Boring bar sleeve 16-H40Boring bar sleeve 20-H40Boring bar sleeve 25-H40Drill sleeve MT2-H40Drill sleeve MT3-H40Drill sleeve MT2-H32 (-M,MY)Radial drill / mill unitAxial drill / mill unitDummy holder
ST3pcs/ST3pcs/ST
STSTSTSTSTSTSTSTPCPCPCPCPCPCPCSTSTST
L2508"31–02
4
222201
L250E8"31
1(NO.5)02
4
222201
L200-M8"31–
221
32 (H32)2 (H32)2 (H32)2 (H32)
1(H32)123
L200E-M8"31
1(NO.5)
221
32 (H32)2 (H32)2 (H32)2 (H32)
1(H32)123
L200-MY8"31–
221
32 (H32)2 (H32)2 (H32)2 (H32)
1(H32)123
L200E-MY8"31
1(NO.5)
221
32 (H32)2 (H32)2 (H32)2 (H32)
1(H32)12
3 * VDI tooling * * * *
ST3pcs/ST3pcs/ST
STSTSTSTSTST
STPCPCPCPCPCPCPCPCSTSTST
L300-MWMachine typeHydraulic solid chuckStandard soft jaw AStandard soft jaw BTailstock center (MT)OD toolholder l (STD,MW)OD toolholder ll (STD,MW)OD toolholder A (-M,MY)OD toolholder B (-M,MY)OD toolholder C (-M,MY)ID toolholder base H40 (STD,MW/main)ID toolholder base H40 (STD,MW/sub)ID toolholder base H40 (-M,MY)Boring bar sleeve 12-H40Boring bar sleeve 16-H40Boring bar sleeve 20-H40Boring bar sleeve 25-H40Boring bar sleeve 32-H40Drill sleeve MT2-H40Drill sleeve MT3-H40Drill sleeve MT2-H40 (-M,MY)Radial drill / mill unitAxial drill / mill unitDummy holder
L40010"31
1(NO.5)
2
2222
1
L400E10"31
1(NO.4)
2
2222
1
L300-M10"31
1(NO.5)
221
302222
1123
L300E-M10"31
1(NO.4)
221
302222
1123
L300-MY10"31
1(NO.5)
221
302222
1123
L300E-MY10"31
1(NO.4)
221
302222
1123
main 10"31–31
02222
1223
sub 6"31–
ST
ST
4 4 3
2
* * * ** VDI tooling
GENOS L250/E, L400/E V8 turret
GENOS L200/E-M, MY V12 M-turret (axial) / VDI tooling
GENOS L300/E-M, MY V12 M-turret (axial) / VDI tooling
GENOS L300-MW V12 M-turret (radial)
V12 M-turret
OD-A
Drill sleeveDS MT 1-H32DS MT 2-H32
OD-B(small diameters)
OD-C(axial facing)
Boring bar sleevesBS 8-H32BS 10-H32BS 12-H32BS 16-H32BS 20-H32BS 25-H32
Axial mill/drill unit
Radial mill/drill unit
Dummy holder
ID-H32
MT 1-H40 (H32)MT 2-H40 (H32)MT 3-H40 (H32)MT 4-H40
ID-H40
Offset *ID H32
* With L250 tailstock, offset ID H32 is used. H32 sleeves are also necessary.
OD-I
OD-II
V8 turret
Boring bar sleevesø 8-H40 (H32) ø20-H40 (H32)ø10-H40 (H32) ø25-H40 (H32)ø12-H40 (H32) ø32-H40ø16-H40 (H32)
V12 M-turret
OD-A(MY not required)
Drill sleeveDS MT 1-H40DS MT 2-H40DS MT 3-H40DS MT 4-H40
OD-B(for small diameters)
OD-C(axial facing)
Boring bar sleevesBS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H40
Axial mill/drill unit
Radial mill/drill unit
Dummy holder
ID-H40
(AR32- )
Collets
OD tool shank 25x25Boring bar ø40
Commercially available items
Collets
(AR25- )
Drill sleeve
(ø32)
Turning Mill/Drill
Turning Mill/DrillMill/DrillTurning
ID Turning OD Turning
1514
Commercially available items*ID toolholder base, sleeve for oil-hole drill is available*ID toolholder base H32 is needed for L250/E V12 turret
Commercially available items*ID toolholder base, sleeve for oil-hole drill is available
*ID toolholder base, sleeve for oil-hole drill is available
Tooling SystemTooling System
V12 M-turret
395
235 160
37
7
7
ø225
ø250
ø215
30150 150
30 (35)
3030
502525
3521
5
2525
102
ø40
25
ø286
16550100
65
3525
305155
155
2525
180
ø216ø162
ø137
ø166
ø130
ø130
ø189
ø160
ø126
ø138
ø152
ø360
ø114
ø170
ø170
11.7
7
ø190ø140
ø13
ø13
ø166
ø138ø170
ø126
ø122
ø142
ø80 ø118
1658510065
305
155
ø130
11.7
7
ø32
43.5
ø32
190 195 25190
22030 38033 30
2525
ø38.1
ø278
2525
2525
ø319
5.01
3530
102
ø310
25
7
750
ø286
ø40
85
36 (1.4)
150
185
3030
ø206
ø166
ø134
ø655
ø155ø184
ø193
ø232
ø144
ø40ø254
ø177
235
ø335
ø346
ø110
ø306
ø170
ø100
ø274
ø150
ø20
ø20
395
235 160
210
2521065
185
37
36
GENOS L250 / E V8 turret GENOS L400 / E V8 turret
GENOS L200-M / E-M V12 turret GENOS L300-M / E-M V12 turret
OD-I OD-I
OD-II OD-II
ID-H40
ID-H40
ID-H40
ø470 Max tool swing
ø360 standard tool swing
ø270
(260
) Max
grin
ding
ø390 M
ax grin
ding
Max tool swing ø480
Max tool swing ø480
Max tool swing ø655
Max tool s
wing
Max grinding ø200
MAX 43.5
MAX 43.5
Max grinding ø300
ø610 Max tool swing
ø510
Max
tool
swing
ø440 tool swing
ø32
ø32
1716
SPINDLE MOTOR OUTPUT/TORQUETool Interference Drawings
STD OP
STD OP
L250/E 7.5/5.5kw 3,000rpm
L250/E 7.5/5.5kw 4,500rpm L250/E 11/7.5kw 4,500rpm
L250/E 11/7.5kw 3,000rpm
L400/E 11/7.5kw 3,000rpm L400/E 15/11kw 3,000rpm
OP OP
Spindle Speed
Powe
r Tra
nsmi
tted
Torq
ue T
rans
mitte
d
50050 100
0.5 [0.67]
1 [1.3]
2 [2.7]
5 [6.7]
10 [13.3]
kW [hp]
11 [14.8]
1000 4000 min-1{rpm}
5 [0.5]
10 [1]
20 [2]
50 [5]
100 [10]
200 [20]
N-m [kgf-m]
6000
5.5kW (7.4hp) [cont. rating]
7.5kW (10hp) [30 min]
846
62.08N.m{6.33kg.fm(45.78ft.lbf)}
84.73N.m{8.64kg.fm(62.49ft.lbf)}
min-1{rpm}
11 [14.8]
Powe
r Tra
nsmi
tted
kW [hp]
10 [13.3]
1 [1.3]
0.5 [0.67]
10050
1131
11kW (15hp) [30 min]
7.5kW (10hp) [cont. rating]
6000
Spindle Speed
40001000500
N-m [kgf-m]
Torq
ue T
rans
mitt
ed
200 [20]
100 [10]
10 [1]
5 [0.5]
93.3Nm.{9.5kgf.m(68.86ft.lbf)}
63.1Nm.{6.4kgf.m(46.58ft.lbf)}
50 [5]
20 [2]
5 [6.7]
2 [2.7]
Powe
r Tra
nsmi
tted
Spindle Speed
Torq
ue T
rans
mitte
d
kW [hp]
20 [26.8]
10 [13.4]
5[ 6.7]
25 1000 min-1 {rpm}
N-m [kgf-m]
500 [50]
200 [20]
100 [10]
416.9 N.m{42.52 kgf.m (307.55 lbf.ft)}
284.3 N.m{28.99 kgf.m (209.68 lbf.ft)}
103.4 N.m{10.55 kgf.m (76.31 lbf.ft)}
70.5 N.m{7.19 kgf.m (52.01 lbf.ft)}
11 kW (14.74 hp) (30 min.)
7.5 kW (10.05 hp) (cont. rating)
251 1016 3000
100 3000
50 [5]Po
wer T
rans
mitte
d
Spindle Speed
Torq
ue T
rans
mitte
d [cont. rating]
Powe
r Tra
nsmi
tted
Spindle Speed
Torq
ue T
rans
mitte
d
[cont. rating]
Powe
r Tra
nsmi
tted
Spindle Speed
Torq
ue T
rans
mitte
d [cont. rating]
GENOS L400 V8 turret GENOS L400E V8 turretDirect tool shank OD-I
ID ID
GENOS L300-M V12 turret GENOS L300E-M V12 turretOD-A
Axial mill/drill unit
Radial mill/drill unit
OD-A
Axial mill/drill unit
Radial mill/drill unit
2020
190
3022
0
195
25
102 46157
10"chuck
ø254
415
357 144 19106.3100
4018
0
7
102 46158 6
ø254
190
3022
0
195
25
415
10"chuck
357 109 1342106.3100
2069
1511
610
4
10"chuck
100182.7
132.4899.3 9.54.3
4.3
49.3
22.5
15
72.7
10
10.3
49.338.9
34113 43
122 7
23017
060
425
235
190
3530
138.
9
ø254
10"chuck
230
205
25
425
235
190
117
63
30
100182.7
131.4 5900.3
10.5
34.7
4.3
4.3
11.7
22.9
44.5 20 9.
6
71.7
10
34.922.9
33113 43
123 6
ø254
63155
190
602010
2042
283
6
10 116
150
85
715135176 52 75 70
12
113 43121 55 100
12131
10"chuck
57 477
25
ø254 23
5
30
5
66.7
10"chuck
777
47
79113 43
150
8523
5
250
190
6015
040
0
100182.7
115.716.3
789 37.8 50 50
42.910
10
30
30
3910
0.7
1424
.716
.337
.8
2.5
ø254
127.4 5
63155
787199 170 124 120
13119 8113 43
10"chuck
71 9573 65138
ø254
235
210 11
675 19
19
6
40
25
10058.7
10"chuck
36
120
113 43 65
95
210
2523
5
190
210
400
40
100182.7
148.4115.816.3
5
778 37.8
24.918
10
100.
716
.3 14
10.4
14.3 37
.87.
6
33.9
100
ø254
140
95
10"chuck
235
63155
715158125 54 40 85 58 154
113 43100 131
96 70
7099
162
3037
ø254
26
25
83.7 50 50
10
7.914.5
4.8
10"chuck
61
95
113 43
70
140
9523
5
190
210
400
100182.7
783 115.8 121.2
18 37.8 16.3
24.9
100.
74.
8 9.3
10.4
14.3 37
.87.
6
33.9
16.3 65
70
ø254
(X-a
xis
trav
el)
(X-a
xis
trav
el)
(X-a
xis
trav
el)
520 (Z-axis travel)
520 (Z-axis travel)
520 (Z-axis travel)
(X-a
xis
trav
el)
520 (Z-axis travel)
520 (Z-axis travel)
Tailstock retract limit
(Sleeve travel)
890 (tailstock travel)
1,144 (Z-axis travel)1,110 (Max work length)
(X-a
xis
trav
el)
Tailstock retract limit
(X-a
xis
trav
el)
(Sleeve travel)890 (tailstock travel)
1,144 (Z-axis travel)1,111 (Max work length)
Tailstock retract limit
1,144 (Z-axis travel)
1,065 (Max work length)
890 (tailstock travel)
(tailstock sleeve travel)
(X-a
xis
trav
el)
Tailstock retract limit
1,144 (Z-axis travel)
1,024 (Max work length)
890 (tailstock travel)
(tailstock sleeve travel)
(X-a
xis
trave
l)
Tailstock retract limit
1,144 (Z-axis travel)
1,049 (Max work length)
890 (tailstock travel)
(tailstock sleeve travel)
(X-a
xis
trave
l)
296 (tailstock travel) (tailstock sleeve travel)
296 (tailstock travel) (tailstock sleeve travel)
Tailstock retract limit
(X-a
xis
trav
el)
296 (tailstock travel)
1918
GENOS L250 V8 turretDirect tool shank
GENOS L250E V8 turretOD-I
ID ID
GENOS L200-M V12 turret GENOS L200E-M V12 turretOD-A OD-A
Axial mill/drill unit
Radial mill/drill unit
Axial mill/drill unit
Radial mill/drill unit
91 391290 7
150
140
3020
160
ø210
8"chuck
8"chuck
91 39129042 7 15
035
30
160
238 25 28122107
45.3
10
MT 5
54.7
105 90
1920
55ø210
1516
8"chuck
91 391291 6 15
0
140
2016
030
ø210
91 39129142
8"chuck
160
290
140
20
ø210
150
30
6
110
1525
55
25 15154
MT 5
103 39 42542 47117
100
65
155
25
165
25
25 220
8"chuck
ø210
8"chuck
(165)39103
42 88
108.
556
.5
69
165
155
42.5
54 191
ø210
26
330 (Z-axis travel)
(X-a
xis
trav
el)
520 (Z-axis travel)
520 (Z-axis travel)
(X-a
xis
trav
el)
(X-a
xis
trav
el)
330 (Z-axis travel)
(X-a
xis
trav
el)
(X-a
xis
trav
el)
(X-a
xis
trav
el)
245 (Z-axis travel)
245(Z-axis travel)
8"chuck
3910342 68.1
150
15
84.9
165
155
25
73.9 171.1
(X-a
xis
trav
el)
245 (Z-axis travel)
ø210
(X-a
xis
trav
el)
400 (Z-axis travel)
42
47
5
113
100
65
107104
5
103 39
5812282
1830 19
165
12742
25 33 18
522 125 28 100
MT 5
8"chuck
ø210
1514
MT No. 5
305
155
180
25
157
8"chuck
X s
troke
165
Zstroke 400
Tail stock retract position
1981
76
25.6
57
89.1
176198.4
84.9
57442
Ø21
0
37103
13.9
784
269.9 25
574
25
Tail stock stroke 321
X s
troke
165
Zstroke 400
Tail stock retract position23.5
83
160
56.5
108.
5
216.5
64
Ø21
0
37103
41.5
155
10542
24.5
784
8"chuck
2279
Working RangesWorking Ranges
OSP-Win XPSequence number searchSequence restartManual interrupt/auto returnThreading slide holdProgrammingMemory operation*Useful helpPLC monitor
DisplayExternal outputNose R compensationArc radius designationArbitrary angle chamferingTaper angle designationmm/min (ipm) programmingProgram scheduleZero offsets via G-codesThreading
Custom fixed cycleFixed drilling cycle (multi-maching)User task1Program notes
Axis controlPosition feedbackTape formatRS-232C interfaceProgrammingMin command unitsMax command unitsProgrammable unitsDecimal point dataFeedrates feedTooling
Spindle VAC motor operation
M-spindle motor operation (multi-machining)DisplayManual operationMultitaskingSelf-diagnosticsDoor interlockNC torque limiterHi-G control
Other
X, Z simultaneous 2-axis running, X, Z, C simultaneous 3-axis multi-processingFull range absolute position (zero point return not required)N4.G3, X+53, Z+53, I+53, K+53, F+53, S4, T6, M3RS-232C interface, 1 channelAuto ISO/EIA code recognition, absolute, incremental or bothX-axis: 1μm(dia) Z-axis: 1μm C-axis: 0.001˚8-digit decimal, ±99999.999mmFreely selectable: 1μm, 10μm, 1mm 1μm, 10μm, 1mm incrementsFeedrates are listed in the machine specs; override: 0~200%, dwell: 0.01~99999.99 sec.Tool selection: 8/12 sets, tool offset(compensation): 32 sets, max compensation value: ±99999.999 mm Auto tool compensation: calculated from manually input wear and tear measurment valuesDirect spindle speed commands (S4), fixed cutting speedSpindle speed override (50~200%), optimum turing speed designationDirect motor speed input15˝ Color display panel, touch pannel.Spindle (inching, CW, CCW), tool rotation, pulse handle, X/Z-axis manual feedProgram writing, editing during workAutomatic diagnostics and display of program, operation, machine and NC system problemsSafety function to interlock machine movement when the door is opened or closedInstant detection of machine collision to reduce machine damageCalculates of the speed control and torque properties of a motor for high-speed, high-stability positioningBuffer resister, zero offset, tool interference, software limit, chuck barrier, turret barrier, droop control, single block machine lock, block delete, optional stop, dry-run, stroke end-limit cancel, etc.
Featuring easy-to-manipulate screen windows, Pop-up function displays, Quick closing windows.Cursor advances to a specified sequence number in the selected programRestart from an interrupted sequenceManual operation during automatic operation; return to interrupt pointSlide hold during threading (optional for G34/G35 non-fixed cycles)Two programs can be edited simulataneously on one screen. Tapeless operation: Program storage capacity:2GB, Operation backup capacity: 2MBAlarm help, G/M-code help, variable help, operation help, diagram displayDisplay of PLC ladder drawings and PLC dataFinished work list, operation results and alarm recordsOutput above items to a USB port.
Auto compensation for nose R dimension errors including arbitrary shapes and arcsCircular interpolation by ordering the radius L and end points X and ZSimple programming of arbitrary angle chamfers (C, R)Taper interpolation by designating either the X or Z-axis and the starting point angleBoth mm/rev and mm/min feedrate units are possibleNon-stop operation possible by setting the sequence order of several work programsProgram zero point offsets are possibleThread lead: 0.001~1000.000mm; possible to set the threading lead pitch Chamfering on/off, fix cycle threading, non-fixed threading cycle (the thread lead indicates the CNC limit value, the max thread lead differs per machine specification)Threading cycle, grooving cycle, drilling cycleDrill, deep-hole drilling, boring, tapping (Synchronized Tapping)GOTO, IF statements, arithmetic, common variable, local variable, system operation variablesComments can be added to programs
Auto chuck open/closeChuck pressure switchingAuto tailstock quilTailstock quil pressure switchingAuto cover open/closeAir cleaner
Spindle orientation (Electric)Extra M-codesAuto power shut-off
Cycle time reductionOther*
User task2
Automatic programming (LAP4)
Inch/metric switchingArc threadingTool offset compensationTool wear compensationProgram storage (capacity)Coordinate switching(multi-machining)Work generation (multi-mechining)Advance One touch IGF-L
Sub-programming, function operations, logic operations
I/O variables can be used(each 8 points)
Add roughing conditions to finish programs for roughing to finish
work optimized cutting by matching the best cutting mode with
the material shape
Inch, metric switching possible Via parameters
Threading possible along arc traces
□ 96 sets □ 200 sets (Standard 32 sets)
□ 96 sets □ 200 sets (Standard 32 sets)
Standard:2GB Operation backup:2MB
Programming possible by changing X, C-axes to X, Y-axis
rectangular coordinate system
Programming X, C-axis lines as straight flat surfaces is easy
Quick and simple: even operations without any NC knowledge
can input a few keystrokes and be programming in on time
Realistic 3D simulated test cut
Auto work gauging/compensationTouch setter tool tip
Kit specificationsTE TD TEX
□ Integral □ External
□ Manual □ Automatic
Automatic chuck jaw open/close via M-codes (w/ chcuck grip confirmation)High/low switching via M-codesAutomatic tailstock quil via M-codes (w/ confirmation)High/low tailstock quil thrust switching with M-codesAuto cover open/close via M-codes (w/ interlock ON/OFF switch)An air blower is applied to the chuck area and the tailstock center via M-codesStops the spindle at a designated position via M-codes: □ 2 sets □ 4 setsPower supply is shut off automatically according to M30 and alarm conditionsPossible to ignore a various of answers with M-codes□ Chuck open/close during spindle rotation □ Auto tailstock quill thrust during spindle rotation□ Bar feeder interface □ Loader interface
△ △ △
△ △ △
* Need to discuss with sales engineer △Multi-machining Corresponding ○ Kit Corresponding
Real 3-D simulationCondition display
NC operation monitor
NC work counterTool life management
Load monitor
Cycle time over checkDNC-T1DNC-T*
Real time simulation of all machining modes
Automatic operation, work completion, alarm conditions displayed
with a 3-color (A-type) signal tower
Display of cutting, operation, spindle speed, etc., on the CRT;
workplece count-up
Counts M30 occurrences (displayed on the CRT): alarm-stop at count-up
Automatically calculates workpieces and cutting time, rotates a
spare tool in when the set value for the tool life has been reached
Load conditions are monitored and X, Z-axis and the spindle
stop with an alarm
An alarm occurs after the completion of a set cycle
Ethernet part program transfers
Personal computer DNC: Work program transter, etc.
FeaturesO
perationOutput ManagementFunction
Prog
ramm
ingFunction
Prog
raming
Monitoring
Gauging
Autom
ated U
nattended Operation
2120
OSP-P200L-R CNC Optional Specifications
OSP-P200L-R CNC Standard Specifications
22 23
2,17
52,
210
2,280
Hydraulic unitPower inlet
(Ceiling)
Operation panel
Lube tank
GENOS L300-MY
NC
1,85
61,
852
3,031
Hydraulic unitPower inlet(Ceiling)
Operation panel
Lube tank
GENOS L300-MW
NC
2,39
3
2,10
0
2,39
5
3,5373,848
Hydraulic unitPower inlet
(Ceiling)
Operation panel
Lube tank
GENOS L300E-MY
NC
28˚15˚
2,280
1,74
01,
800 2,15
5
1,90
6
3,537
3,848
1,93
4
Hydraulic unitHydraulic unitPower inlet
(Ceiling)
Power inlet(Ceiling)
Operation panel Operation panel
Lube tank
Lube tank
GENOS L400 / L300-M GENOS L400E / L300E-M
NCNC
28˚15˚1,
590
2,01
7
1,752 2,075
1,55
02,
017
GENOS L200-MY GENOS L200E-MY
Hydraulic unit Hydraulic unit
Power inlet(Ceiling)
Power inlet(Ceiling)
Operation panel Operation
panel
Lube tankLube tank
NCNC
1,59
21,
624
1,652 [1,752]
1,55
0
1,56
9
2,075
GENOS L250 / L200-M GENOS L250E / L200E-M
Hydraulic unit Hydraulic unit
Power inlet(Ceiling)
Power inlet(Ceiling)
Operation panel
Operation panel
Lube tank
Lube tank
NC NC
[ ]: L200-M
Dimensional DrawingsDimensional Drawings