ggs operating manual vol 1

8/10/2019 GGS Operating Manual Vol 1

1/275

PETRO-CANADA EBLA

PALMYRA B.V Unit : GGS 00180-PCP-300-PD-

Man-12503-01Operations

GGS Operating Manual Vol #1 Page o! "#

E$pir% Date o! Pro&e'(re Li!e C%&)e o! re*ie+

EBLA GAS PROJECT

Document Title GGS Operating Manual Vol #1

Document Number 00180-PCP-300-PD-AN-1!"03-01

T#$e o% Document Manual

RE&'S'ON STAT(S APPRO&AL

Re) D*te De+cri$tion Ori,in*tor &eri%ie A$$ro)e

A1 08-10-09 Iue !or In!o-training " AD


2/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page , o! "#

TABLE OF CONTENTS

SECTION I INTRODUCTION......................................................

1.0 ABBREVIATION................................................................................2.0 TERMINOLOGY.............................................................................. .3.0 UNIT OF MEASUREMENT...................................................................4.0 OBJECTIVE OF OPERATION MANUAL................................................. .5.0 PREAMBLE.....................................................................................6.0 EMERGENCY SHUTDOWN...................................................................0 INTENDED USERS............................................................................

SECTION II HEALTH, SAFETY AND ENVIRONMENT..........................

SECTION III HAZOPS & ROUNDS.................................................

SECTION V GAS GATHERING STATION.........................................

1.0 INTRODUCTION............................................................

1.1 OVERVIEW OF GAS GATHERING STATION.............................................

2.0 SPECIFIC SAFETY HAZARDS.............................................

2.1 GENERAL SAFETY PRECAUTIONS AND OPERATIONS..............................2.2 HA!ARDS IN HANDLING CHEMICALS...................................................2.2.1 P"#$%&'( ')* C"+,%&'( P-/+-%+$ TEG...........................................2.2.2 P"#$%&'( ')* C"+,%&'( P-/+-%+$ M+"')(.................................. .2.2.3 P"#$%&'( ')* C"+,%&'( P-/+-%+$ S*%, H#/&"(-%+...................2.3 PPE REUIREMENTS........................................................................

3.0 EQUIPMENT SPECIFICATION.............................................3.1 METHANOL STORAGE TAN.......................................................................3.2 METHANOL LOADINGUNLOADING PUMP............................................3.3 OPEN DRAIN NONCONTAMINATED SUMP PUMP....................................3.4 OPEN DRAIN CONTAMINATED SUMP PUMP...........................................3.5 CLOSED DRAIN DRUM..................................................................... .3.6 CLOSED DRAIN DRUM HEATER...........................................................3. CLOSED DRAIN DRUM PUMP..............................................................3.7 LP PRODUCED WATER DISPOSAL PUMP...............................................

4.0 PROCESS AND CONTROL DESCRIPTION................................4.1 PRODUCTION SEPARATOR.................................................................


3/275

PETRO-CANADA EBLA




4.1.1 P-%)&%/(+ S+/'-'%) W'+- -, O%( %) S+/'-'-$......................4.1.2 P-*&%) S+/'-'- C)-($.........................................................4.2 FIELD GAS COMPRESSOR..................................................................FIELD GAS COMPRESSOR SUCTION NOCOUT DRUM....................................... .FIELD GAS COMPRESSOR................................................................................FIELD GAS COMPRESSOR AFTERCOOLER.......................................................... .4.2.1 P-&+$$ D+$&-%/%)....................................................................... .4.2.2 F%+(* G'$ C,/-+$$- C)-($.........................................................4.3 CONDENSATE SYSTEM......................................................................4.3.1 PROCESS DESCRIPTION....................................................................

CONDENSATE PUMPS.....................................................................................CONDENSATE COALESCER...............................................................................CONDENSATE SOLIDS FILTER...........................................................................EARLY OPERATION CONDENSATE PUMPS.......................................................... .4.3.2 C)*+)$'+ S#$+, C)-(.............................................................4.3.3 C)*+)$'+ C'(+$&+- I)+-'&+ L+8+( C)-(...................................4.4 GAS DEHYDRATION SYSTEM..............................................................4.4.1 P-&+$$ D+$&-%/%)....................................................................... .GAS DEHYDRATION COLUMN...........................................................................4.4.2 G'$ D+"#*-'%) C)-($................................................................4.5 TEG REGENERATION SYSTEM............................................................4.5.1 P-%)&%/(+ TEG R+9+)+-'%) S#$+,............................................. .GLYCOL CIRCULATION PUMPS..........................................................................TEG BURNER AIR FAN.....................................................................................TEG MAEUP FILTER.....................................................................................TEG DRAIN VESSEL........................................................................................TEG STRIPPING COLUMN................................................................................TEG DRAIN PUMP..........................................................................................TEG STORAGE TAN......................................................................................

TEG MAEUP PUMP......................................................................................COLD LEANRICH GLYCOL HEAT E:CHANGER................................................... .HOT LEANRICH GLYCOL HEAT E:CHANGER......................................................4.5.2 P-&+$$ D+$&-%/%)....................................................................... .4.5.3 TEG R+9+)+-'- C)-($...............................................................4.6 TEG INCINERATOR SYSTEM...............................................................4.6.1 TEG I)&%)+-'- C)-($.................................................................4. UTILITIES.......................................................................................4..1 P(') A%- S#$+,.............................................................................4..2 I)$-,+) A%- S#$+,.....................................................................

AIR COMPRESSOR..........................................................................................INSTRUMENT AIR RECEIVER............................................................................


4/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page # o! "#

4..3 N%-9+) S#$+,.............................................................................NITROGEN RECEIVER.....................................................................................WET AIR RECEIVER........................................................................................4..4 U%(%# W'+-..................................................................................UTILITY WATER TAN.....................................................................................BOREHOLE WATER PUMP................................................................................UTILITY WATER PUMP....................................................................................4..5 P';(+ W'+- S#$+,.....................................................................POTABLE WATER TANER UNLOADING PUMP.................................................... .POTABLE WATER DISTRIBUTION PUMP..............................................................

4..6 D%+$+( S#$+,................................................................................4.7 FUEL GAS SYTEM............................................................................FUEL GAS NOCOUT DRUM..........................................................................FUELGAS HEATER..........................................................................................FUELGAS SUPER HEATER................................................................................4.7.1 F+( G'$ S#$+, C)-( D+$&-%/%)............................................... .4.< FLARE SYSTEM.............................................................................. .FLARE O DRUM...........................................................................................FLARE O DRUM HEATER................................................................................FLARE NOCOUT DRUM BOOSTER PUMP........................................................FLARE O DRUM PUMP...................................................................................4.


5/275

PETRO-CANADA EBLA




6.3 EMERGENCY SHUTDOWN SYSTEM >ESD? = GGS...................................132D;(+ I$('%) V'(8+$...............................................................................138

".0 FIRE AND GAS............................................................141

.1 FIRE @ GAS = INTRODUCTION......................................................... 142.2 FIRE DETECTORS.......................................................................... 143.3 ALERTING EUIPMENT...................................................................143.4 FIRE !ONES..................................................................................146.5 HIGHSENSITIVE SMOE DETECTION SYSTEM >HSSD?..........................147

#.0 TELECOMMUNICATION..................................................10

7.1 TELECOM SUBSYSTEMS..................................................................1517.2 SDH TRANSMISSION SYSTEM........................................................... 1517.3 TELEPHONE SYSTEM......................................................................1527.3.1 T+(+/")+$..................................................................................1527.4 RADIO SYSTEM............................................................................. 1527.4.1 R'*% T+-.................................................................................1537.5 ENVIRONMENTAL MONITORING SYSTEM............................................1537.6 LOCAL AREA NETWOR..................................................................1547. TELECOM SUPERVISORY SYSTEM......................................................154

$.0 PRODUCT SPECIFICATION..............................................1


6/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page " o! "#

11.4 STARTUP OF POTABLE WATER SYSTEM.............................................16811.5 STARTUP OF PLANT AIR.................................................................16911.6 STARTUP OF INSTRUMENT AIR........................................................17011. STARTUP OF NITROGEN SYSTEM.....................................................17111.7 STARTUP OF FLARE SYSTEM...........................................................17211.< STARTUP OF OPEN DRAIN SYSTEM.................................................. 17311.10 STARTUP OF CLOSED DRAIN SYSTEM...............................................17411.11 STARTUP OF FUEL GAS SYSTEM......................................................17511.12 STARTUP OF GAS TURBINE GENERATOR >GTG?..................................17611.13 STARTUP OF PRODUCED WATER SYSTEM..........................................182

11.14 STARTUP OF METHANOL SYSTEM....................................................18211.15 STARTUP OF GLYCOL STORAGE AND TRANSFER SYSTEM.....................184

12.0 START%UP OF PROCESS PLANT........................................1#!

12.1 STARTUP SEUENCE OF GGS..........................................................18712.2 PURGING OF HYDROCARBON SYSTEM.............................................. 18812.2.1 F'&%(%# L+' T+$ %" P-+$$-%'%) F++* G'$............................18812.3 STARTUP OF PRODUCTION SEPARATOR............................................18912.4 STARTUP OF THE CONDENSATE SYSTEM...........................................19112.5 STARTUP OF FIELD GAS COMPRESSOR >LP OPERATION?......................192

12.5.1 P-9%)9 F++* G'$ C,/-+$$- C%-&%..........................................19212.5.2 S'-/......................................................................................19312.6 STARTUP OF GAS DEHYDRATION SYSTEM......................................... 19912.6.1 I)%%'( S'-/.............................................................................20012.6.2 S'-/ ' )-,'( &)*%%)$........................................................21312. STARTUP OF TEG INCINERATOR SYSTEM.......................................... 21512..1 P-+-+%$%+$ ;+-+ $'-%)9 "+ TEG I)&%)+-'-...........................21512. STARTUP OF OILY WATER SYSTEM...................................................21812..1 L%)+/ O%(# W'+- S#$+,.........................................................218

13.0 NORMAL OPERATION AND MONITORING.............................220

13.1 PRODUCTION SEPARATOR NORMAL OPERATION.................................22113.2 GAS DEHYDRATION @ TEG REGENERATION SYSTEM............................22213.3 COMPRESSOR NORMAL OPERATION..................................................224

14.0 PLANT START%UP AFTER EMERGENCY SHUTDON................22!

14.1 GENERAL EMERGENCY SHUTDOWN LEVELS ESD1 ESD2 @ ESD3.........22714.2 PLANT STARTUP AFTER ESD1 SHUTDOWN........................................22714.2.1 S'-/ U%(%# W'+- S#$+,$...................................................22814.2.2 S'-/ P';(+ W'+- S#$+,$.................................................22814.2.3 S'-/ P(') A%- S#$+,.......................................................... 229

14.2.4 S'-/ I)$-,+) A%-.............................................................23014.2.5 S'-/ N%-9+) S#$+,.......................................................... 231


7/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page / o! "#

14.2.6 S'-/ F('-+ S#$+,...............................................................23214.2. S'-/ O/+) D-'%) S#$+,...........................................................23214.2.7 S'-/ C($+* D-'%) S#$+,.........................................................23314.2.< S'-/ F+( G'$ S#$+,.......................................................... 23314.2.10 S'-/ G'$ T-;%)+ G+)+-'-..................................................23414.2.11 S'-/ P-*&+* W'+- S#$+,................................................23514.2.12 S'-/ G(#&( T-')$+- S#$+,.................................................23614.2.13 S'-/ P-*&%) S+/'-'-....................................................23714.2.14 S'-/ "+ C)*+)$'+ S#$+,................................................ 23814.2.15 S'-/ F%+(* G'$ C,/-+$$- >LP O/+-'%)?.............................239

14.2.16 S'-/ G'$D+"#*-'%)..........................................................24314.2.1 L%)+/ O%(# W'+- S#$+,.........................................................24614.3 PLANT STARTUP AFTER ESD2 SHUTDOWN........................................24714.4 PLANT STARTUP AFTER ESD3 SHUTDOWN........................................24714.5 BLAC STARTUP OF GGS...............................................................249

1.0 TROUBLESHOOTING OPERATION.....................................22

1!.0 SHUTDON...............................................................2!0

16.1 PLANNED SHUTDOWN....................................................................26116.2 EMERGENCY SHUTDOWN................................................................264

16.2.1 ESD L+8+(1 S"*)...................................................................26516.2.2 ESD L+8+(2 P-&+$$ S"*)......................................................26516.2.3 ESD LEVEL3 U)%E%/,+) S"*).........................................26716.3 DRAINING PHILOSOPHYRECOVERY FOR STARTUP.............................270


8/275

SECTION I INTRODUCTION


9/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page 01 o! "#

1.0 ABBREVIATION

A'()*+ E-/*)*

AC A(+-)'%)9 C--+)AMB A,;%+)API A,+-%&') P+-(+, I)$%+ATM A,$/"+-%&BA B-+'"%)9 A//'-'$BCS B-)+- C)-( S#$+,BDV B(*) V'(8+

BGU B-+' G('$$ U)%CCR C+)-'( C)-( R,CD C($+* D-'%)CGR C)*+)$'+ G'$ R'%CNE C'$+ ')* E+&CO2 C'-;) *%%*+CS C'-;) S++(CSO C'-S+'( O/+)DB D;(+ B(&*B D+&%;+(DBB D;(+ B(& @ B(++*

DCS D%$-%;+* C)-( S#$+,DE D-%8+ E)*DP D%+-+)%'( P-+$$-+EDG E,+-9+) D%+$+( G+)+-'-ESD E,+-9+) S"*)F @ G F%-+ @ G'$FV F(( V'&,FW F%-+ '+-F! F%-+ !)+GC G'$ C"-,'9-'/"

GGS G'$ G'"+-%)9 S'%)GOR G'$ O%( R'%GTP G'$ T-+',+) P(')H2S H#*-9+) S(/"%*+HC H#*-&'-;)HH H%9" H%9"HMI H,') M'&"%)+ I)+-'&+HP H%9" P-+$$-+HPS H%9" P-+$$-+ S+/'-'-HSE H+'(" S'+# ')* E)8%-),+)I@C I)$-,+) @ C)-(

IS I)-%)$%&'((# S'+CS %((+* C'-;) S++(


10/275

PETRO-CANADA EBLA




A'()*+ E-/*)*

OD )& O D-,LC L& C($+LCP L&'( C)-( P')+(LCS L&'( C)-( S'%)LCV L+8+( C)-( V'(8+LEL L+- E/($%8+ L%,%LL L LLO L& O/+)LP L P-+$$-+

LPG L%%%+* P+-(+, G'$LSS L S/++* S%*+ L S%9)'( S+(+&-LTS L T+,/+-'-+ S+/'-'-MMSCFD M%((%) S')*'-* C;%& F++ P+- D'#MP M+*%, P-+$$-+N2 N%-9+)NC N-,'((# C($+*NDE N)D-%8+ E)*NO N-,'((# O/+)NPSH N+ P$%%8+ S&%) H+'*O@M O/+-'%) @ M'%)+)')&+

OL O(+ORP O#9+) R+*&%) P+)%'(P@ID P%/%)9 ')* I)$-,+)'%) D%'9-',PB P$";)PCV P-+$$-+ C)-( V'(8+PMS P+- M')'9+,+) S#$+,POM P(') O/+-'%)9 M')'(PPE P+-$)'( P-+&%8+ E%/,+)//, P'-$ P+- M%((%)//,8 P'-$ P+- M%((%) ;# V(,+

//, P'-$ P+- M%((%) ;# W+%9"PSD P-&+$$ S"*)PSV P-+$$-+ S'+# V'(8+PTW P+-,% W-ROV R+,+ O/+-'+* 8'(8+RTU R+,+ T+-,%)'( U)%RV R+(%+ V'(8+RVP R+%* V'/- P-+$$-+SB S%)9(+ B(&SBB S%)9(+ B(& @ B(++*SGS S'+((%+ G'"+-%)9 $'%)

TCV T+,/+-'-+ C)-( V'(8+TDS T'( D%$$(8+* S(%*$


11/275

PETRO-CANADA EBLA




A'()*+ E-/*)*

TEG T-%E"#(+)+ G(#&(TSS T'( S$/+)*+* S(%*$TVP T-+ V'/- P-+$$-+UC U%(%# C))+&%)UCP U)% C)-( P')+(UPS U)%)+--/+* P+- S//(#WHCP W+(( "+'* C)-( P')+(WHFP W+(( "+'* F(%)9 P-+$$-+WPT W-%)9 P-+$$-+ @ T+,/+-'-+

2.0 TERMINOLOGY

A&%* G'$ G'$ %" H2S ')* CO2&)+)A)%', A9+) A) '**%%8+ $+* - &)-((%)9 ', %) $,+ (;-%&'%)9 %($. I %$

$+* %) DIPA >D%I$ P-/')( ',%)+? S(%)( ')* TEG U)%

API G-'8%# API *+9-++ %$ $+* - -+/-%)9 "+ 9-'8%# ' /+-(+,/-*&. T"+ *+9-++ API %$ -+('+* "+ $/+&%%& 9-'8%# $&'(+>15C15C? ;# "+ -,('

D+9-++ API >141.5S/. G-. 15C15C? = 131.5

A-,'%&$ A 9-/ "#*-&'-;)$ "'8%)9 ' (+'$ )+ -%)9 $-&-+ $%&'-;) ',$ +'&" "+ ('+- "'8%)9 )+ 8'(+) $%*+ "+

-%)9. T#/%&'( '-,'%&$ '-+ ;+)+)+ (+)+ #(+)+ /"+)( >'((,)'-,'%&$? ')* )'/""'(+)+ >' *%'-,'%&?

A I9)%%)P%)

T"+ +,/+-'-+ ' "%&" "+ 8'/- 9%8+) ;# ' $',/(+ %((;-) %) '%- %" ')# %9)%%) $-&+

B'(')&+*D-'9"

A ,+"* -)'&+ '%- &)-( $%)9 ;" -&+* ')* %)*&+**-'9" ')$

B'--+( A $')*'-* ,+'$-+ &-*+ %( ')%# +%8'(+) 35%,/+-%'( 9'(()$ 42 US 9'(()$ - 15< (%-+$

B(& V'(8+ A 8'(8+ $+* - %$('%) +%/,+)

C''(#$ A $;$')&+ '**+* ' $#$+, -+'&')$ "%&" %(( '&&+(+-'+"+ *+$%-+* -+'&%)$ "%(+ +,+-9%)9 8%-'((# )'(+-+* -, "+

/-&+$$. T"+ &''(#$ '(($ "+ -+'&%) '+ /('&+ ' '+,/+-'-+ ' "%&" "+ )&''(#+* -+'&%) (* /-&++* $((# - /-'&%&'( /-/$+$. U$+* ++)$%8+(# %) $+&)*'-#/-&+$$+$

C+-',%& B'(($ B'(($ &"+,%&'((# %)+- &+-',%& $+* '$ %((+- ')* $//- %)-+'&-$ +&.

C'(+$&+- A 8+$$+( /'&+* %" $++( ( 9('$$ ( /(#/-/#(+)+ ( -+( $+* -+,8+ %)+ *-/(+$ -+'%)9 (%%*$ - '+- -,' /+-(+, /-*&

C)*+)$'+ L%%* $+/'-'+* -, "#*-&'-;) 9'$ %) ' G'$L%%* S+/+-'-"%&" %$ #/%&'((# "'8%)9 &,/$%%) ,-+ "') C5. I %$ )-,'((#

$+* '$ P+-&"+,%&'( F++* $&.D+"#*-'%) T"+ -+,8'( '+- -, 9'$ /-*&+* %) '$$&%'%) %" %( -


12/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page 0, o! "#

-, 9'$ -, 9'$&)*+)$'+ +(($ESD L+8+(1S"*)

ESD L+8+(1 $"*) %(( /+) '(( "+ *+/-+$$-%$%)9 8'(8+$ ' "+$',+ %,+

ESD L+8+(2S"*)

ESD L+8+(2 $"*) %(( +)';(+ *+/-+$$-%$'%) '((%)9 -/+-'- '&%) % -+%-+*

ESD L+8+(3S"*)

ESD L+8+(3 $"*)$ '-+ $+* )(# %$('+ - $"*)$#$+,$. I)*%8%*'( )%$+%/,+) ,'# ;+ *+/-+$$-%$+* %)+&+$$'-#

G'$ T-;%)+ A) +)9%)+ %) "%&" 9'$ >'$ *%$%)& -, $+',? %$ *%-+&+* )*+-/-+$$-+ '9'%)$ ' $+-%+$ -;%)+ ;('*+$. T"+ +)+-9# &)'%)+*%) "+ -'/%*(# +/')*%)9 9'$ %$ &)8+-+* %) -'-# ,%)

H#*-'+ A &,/)* -,+* ;# "+ &"+,%&'( )%) '+- %" ',(+&(+ $,+ "+- "#*-&'-;). G'$ "#*-'+$ -,+* -,'+- ')* - +',/(+ ,+"')+ ,'# &'$+ /(99%)9 "+;%)9 ')* ( (%)+$ 9'$ +(($

OD A 8+$$+( &)$-&+* %" ;'(+$ "-9" "%&" ' ,%-+ 9'$')* (%%* %$ /'$$+* *%$+)9'9+ )+ -, "+ "+-. T"+ "+'8%+-(%%* /'-%&('+$ 9+ $+/'-'+* -, (%9"+- 9'$ *+ 9-'8%'%)'( -&+.

LEL L+- E/($%8+ L%,% L+')+$ ,%-+ "' %(( +/(*+. A9-+'+- '%- ')* "#*-&'-;) -'% %(( ) %9)%+

LPG L%+%+* P+-(+, G'$ %$ ' ,%-+ P-/')+ @ B')+ "%&"

&') ;+ $-+* )*+- +(+8'+* /-+$$-+ '$ ' (%%* ' ',$/"+-%&+,/+-'-+$ >K;(+* 9'$?. I %$ %*+(# $+* - &%)9 ')**,+$%& "+'%)9. T#/%&'((# &)'%)$ P-/')+30 V( B')+0V(

M+-&'/')$ M+-&'/')$ - '(#("#*-$(/"%*+$ '-+ -9')%& &,/)*$ &'-;) "#*-9+) ')* $(/"-. T"+# "'8+ ' ;'* *- ')*-++)(# &&- %) )-+%)+* 9'$(%)+. E"#( M+-&'/) %$ '**+*'$ ') *-') %) &,,+-&%'( LPG.

M(+ A) +/-+$$%) "+ /+-&+) &,/$%%) ' ,%-+ %) +-,$ ,(+$. T"+ -+('%8+ ),;+-$ ,(+$ '-+ &,/+* ;# *%8%*%)9"+ ),;+-$ )%$ +%9" "+ %)*%8%*'( &)$%+)$ ;#"+%- -+$/+&%8+ ,(+&('- +%9"$

P-9%)9 T"+ -+,8'( )+ (%* -, ' 8+$$+( - /(') ;# %)-*&%) ')*$;$++) +8'&'%) ' $+&)* (%*. A &,,) $'9+ "%$/+-'%) %$ %) "+ -+,8'( "#*-&'-;) 8'/-$ - '%- -, '/(') ;# ($"%)9 %" )%-9+)

P#-/"-%& C'&"+$ %-+ $/)')+$(# /) &)'& %" '%-. C+-'%) -,$ %-) $(/"%*+ +"%;% "%$ +)*+) >P#-/"-%& %-)?

S&"+/+)++- A) %)+-)'( *%$-%;%) *+8%&+ $%*+'#$ - *)'-*$ /%)%)9.

S- G'$ G'$ "%&" &)'%)$ ;+&%)';(+ ',)$ &)',%)')$ +.9."#*-9+) $(/"%*+ ')* "+- &--$%8+ $(/"- &,/)*$

S';%(%$+- A -'&%)'%)9 &(,) *+$%9)+* ,'+ ' $"'-/ $+/'-'%);+++) 8+-# 8('%(+ &,/)+)$ ')* 9'$(%)+ -, N'/""'&'$%)9 "+'* 9'$(%)+ - /-+$$-+ *%$%(('+ "$ &)-((%)9 "+9'$(%)+$ R+%* 8'/- /-+$$-+


13/275

PETRO-CANADA EBLA




S-%//%)9 R+,8'( "+ (%9"+$ -'&%)$ -, ' ,%-+. T"+ /-&+$$ %$$'((# &'--%+* ;# /'$$%)9 "+ " (%%* -, ' ('$" *-, -+- %) ' $-%//%)9 8+$$+( - $-%//%)9 $+&%) ' &(,)"-9" "%&" /+) $+', - %)+- 9'$ %$ /'$$+* -+,8+ "+,-+ 8('%(+ &,/)+)$ "+ &

T'(S$/+)*+*S(%*$

A '+- $/+&%%&'%) %" )*%$$(8+* $(%* ,'+- 9-+'+- "')1.5 ,%&-)$

T-) D) A,) - /+-&+)'9+ ;# "%&" ' )% - /(') ,'# ;+ -)+**) -, %$ -'+* &'/'&%#. T#/%&'((# 40 %$ "+ ,%)%,,. >T"+/(')$ '-+ *+$%9)+* -) '- &($+ ,'%,,?

3.0 UNIT OF MEASUREMENT

BOPD B'--+($ O%( P+- D'#

BPD B'--+($ P+- D'#BWPD B'--+($ W'+- P+- D'#

CFD C;%& F++ P+- D'#9" %(9-', P+- H-W %('

M T"$')*

,3" C;%& ,++- P+- H-,9( M%((%9-', P+- L%-+

MM M%((%)MMSCFD M%((%) S')*'-* C;%& F++ P+- D'#

N,3" N-,'( C;%& M++- P+- H-//; P'-$ P+- B%((%)//,8 P'-$ P+- M%((%) ;# V(,+

//, P'-$ P+- M%((%) ;# W+%9"S S')*'-* C)*%%)$ ' 15C ')* 1

',

STOBPD S')*'-* O%( B'--+($ P+- D'#

4.0 OBECTIVE OF OPERATION MANUAL

T"+ ;+&%8+ "%$ ,')'( %$ 9%*+ ')* /-8%*+ ') 8+-8%+ "+ GGS '&%(%%+$')* ' *+'%(+* *+$&-%/%) P-&+$$ ')* C)-( S'-/ ')* S"*) "+ /(')$.T"+$+ ,')'( *+'%($ "+ $'+# ,+'$-+$ ;%(%) /-+&%)$ +,/(#+* "')*(%)9 +,+-9+)&%+$ %) /+-'%) ')* $'-/ "+ GGS '&%(%%+$. T"%$ ,')'( %$ ;+ $+*%) &))&%) %" "+- 8+)*- ,')'($ % $,,'-%+$ 8'-%$ '$/+&$ +)9%)++-%)9 %)&(*%)9 /-&+$$ ,+&"')%&'( +(+&-%&'( ')* &)-( @ %)$-,+)'%).


14/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page 0# o! "#

T"+ ,')'( *+$&-%;+$ /-&+$$ %(%%+$ $%+ "+ '&%8%%+$ -+%-+* - "+ /(')$'-/ ')* $"*) ')* &)-($ ')* $'+# "''-*$ %) "+ /(') %) 8'-%$$+&%)$ '$ *+'%(+* ;+(

o S+&%) 1 A 9+)+-'( %)-*&%) "+ '&%(%%+$

o S+&%) 2 HSE '$/+&$

o S+&%) 3 E%/,+) S/+&%%&'%)

o S+&%) 4 P-&+$$ ')* C)-( D+$&-%/%)

o S+&%)$ 5 @ 6 E(+&-%&'( I)$-,+)'%) ')* E,+-9+) $"*) >ESD?

o S+&%) F@G $#$+,$o S+&%) 7 T+(+&,

o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

"+ /-*&%) /+-'%) %$ +-,+* '$ I)%%'(P"'$+ >HPP"'$+? ')* N-,'( O/+-'%)>LPP"'$+? "+ P-+&. D-%)9 "+ HP /-*&%) /"'$+ "+ /-+$$-+ %) "+ +((


15/275

PETRO-CANADA EBLA




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

A "+ G'$ T-+',+) P(') >GTP? "+ 9'$ ')* &)*+)$'+ '-+ -+&+%8+* %) ' S(9C'&"+- "%&" )&$ "+ &)*+)$'+ -, "+ 9'$. T"+ &)*+)$'+ %$ $+) '

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

!.0 EMERGENCY SHUTDON

T"+ E,+-9+) S"*) >ESD? $#$+, -,$ ') %)+9-'( /'- "+ 8+-'(( P(')S'+# $#$+,. A $+/'-'+ ESD $#$+, %$ /-8%*+* ' W+(("+'*$ GGS ')* GTP. T"+ ESD$#$+, ' GGS ')* GTP $"'(( /+-'+ ) "-++ "%+-'-&"%&'( (+8+($ )',+(# ESD1 2 @ 3.

ESD L56 17T"%$ -+/-+$+)$ "+ "%9"+$ (+8+( +,+-9+) "' ,'# &&- ' "+'&%(%#. ESD L+8+(1 %(( $"*) ')* *+/-+$$-%+ "+ P-&+$$ '&%(%%+$.

ESD L56 27 T"%$ %$ '&%8'+* %) "+ +8+) ' $%9)%%&') /-&+$$ ';)-,'(%# ' "+'&%(%%+$. O/+-'%) "+ '&%(%# $"'(( ;+ $//+* ;# &($%)9 *+*%&'+* :V$ ')*-%//%)9 '(( /-&+$$ +%/,+).

ESD L56 37ESD L+8+(3 $"*) %$ ))+,+-9+) /-&+$$ ';)-,'(%%+$ '+&%)9)(# )+ +%/,+) %+, - )%. ESD L+8+(3 -%/$ '-+ /-8%*+* /-%,'-%(# -+%/,+) /-+&%) (%+ $"*) ' C,/-+$$- ) H%9"H%9" *%$&"'-9++,/+-'-+ ')* $"*) G(#&( D+"#*-'%) )% ) H%9"H%9" (+8+( %) "+ I)(+S+/'-'-.


16/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page 0" o! "#

".0 INTENDED USERS

I %$ %)+)*+* "' "%$ ,')'( ;+ $+* ;# "+ O/+-'%)9 P+-$))+( 9%8+ +%/,+)*+$&-%/%) $#$+, &)-( ')* ' $'-/ 9%*+(%)+ .N+ "+ $'-/ $+&%) %$%)+)*+* '$ ' 9%*+(%)+ ')* ) -+/('&+ "+ O/+-'%)9 P-&+*-+$ .


17/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page 0/ o! "#

SECTION II HEALTH, SAFETY AND ENVIRONMENT


18/275

PETRO-CANADA EBLA




CO'TTENT TO TOTAL LOSS ANAGEENT

3t is a !(n'a4enta) &o44it4ent o! Petro-Cana'a S%ria to sa!e)% 4anage a)) ris5 +6i&6

&o()' i4pa&t its E4p)o%ees7 Contra&tors7 Sta5e6o)'ers7 En*iron4ent7 an' Assets 8%:

pro*i'ing a sa!e +or5 en*iron4ent9

'e*e)oping t6e &o4peten&% o! a +e))-traine' an' 5no+)e'gea8)e +or5!or&e9

prote&ting t6e 6ea)t67 se&(rit% an' +e))-8eing o! e4p)o%ees9

a*oi'ing7 4ini4iing or sa!e)% 4anaging t6e i4pa&ts o! o(r operations on t6e

nat(ra) en*iron4ent an' on t6e &o44(nities in +6i&6 +e operate9

'ea)ing open)% +it6 sta5e6o)'ers +6o 4a% 6a*e an interest in o(r operations or

'e*e)op4ent pro;e&ts9

s(pporting resear&6 on t6e 6ea)t6 an' en*iron4enta) e!!e&ts o! o(r pro'(&ts7

pro&esses an' +astes9

a*oi'ing +aste an' &onser*ing energ% an' nat(ra) reso(r&es9

setting an' re*ie+ing pr('ent7 6ea)t67 sa!et% an' en*iron4enta) targets9 an'

esta8)is6ing appropriate progra4s ai4e' at &o4p)ian&e +it6 app)i&a8)e reg()ator%

stan'ar's.

To s(pport t6ese goa)s7 Petro-Cana'a in&orporates a Tota) Loss Manage4ent


19/275

PETRO-CANADA EBLA





20/275

PETRO-CANADA EBLA




.EALT./ SAET *n EN&'ROENT *t t2e EBLA G*+ Proect

As %o( rea' t6e te&6ni&a) in!or4ation in t6is 4an(a)7 %o( 4(st a)so 8e a+are o! so4e o!

t6e 6aar's an' ris5 in*o)*e' in t6e operation o! t6e GGS. To assist in 4itigating t6ese

ris5s to an a&&epta8)e )e*e)7 *ario(s too)s 6a*e 8een 'e*e)ope' an' are a*ai)a8)e to

pro*i'e a)) +or5ers in ()ti4ate)% +or5ing to+ar's a&6ie*ing @ero ar4.

A)t6o(g6 not !())% in&)(si*e, t6e !o))o+ing are so4e o! t6e ris5 t6at 4a% 8e en&o(ntere'

or asso&iate' +it6 t6e operation o! t6e GGS:

ot Co)' e(ip4ent an' pro&ess te4perat(res

Press(re

Trip aar's

eat E$6a(stion

C6e4i&a) E$pos(re < 3n6i8itors et&.=

Nitrogen

%'ro&ar8ons

Noise

a)) 6aar'sBa&5 an' 3n;(ries

Spi))s

.EALT. AND SAET:

Safety-starts with you! 3t is t6e e$pe&tation t6at e*er%one must!o))o+ a)) Co'es o!

Pra&ti&e7 site spe&i!i& pro&e'(res an' +or5 instr(&tions7 an' +ear t6e proper Persona)

Prote&ti*e E(ip4ent at a)) ti4es +6en per!or4ing t6eir assigne' tas5;o8.

A)t6o(g6 not !())% in&)(si*e, t6e !o))o+ing are so4e o! t6e too)s t6at +i)) assist %o( in e)i4inating

or re'(&ing t6e Ris5s an' aar's:

Sa!et% 6ar' 6ats

Sa!et% 8oots

Sa!et% g)asses

Ear P)(gsM(!!s as poste'

Co*era))s RC

G)o*es

Co'es o! Pra&ti&e


21/275

PETRO-CANADA EBLA




Fo8 Sa!et% Ana)%sis


22/275

PETRO-CANADA EBLA




SECTION III HAZOPS & ROUNDS


23/275

PETRO-CANADA EBLA




The following list are the Hazops action items that must be followed to ensure the

safety of personnel and equipment damage

Hazop Action No !"#

Con!ine' spa&e entr% s6a)) 8e as per &o4pan% PT? pro&e'(re. 3t 4a% 8e re(ire' to

inspe&t t6e *esse) interna)s or repair a *esse)'r(4 or C)ose' Drain Dr(4 8oot. A!ter

'raining t6e *esse) an' p(rging +it6 N7 it s6o()' 8e 'a4pene' 8% +ater so(r&e to a*oi'

an% !ire '(e to p%rop6ori& iron 'eposits. A)so p(rge it !or s(!!i&ient ti4e s(&6 t6at t6e

*esse) is !ree !ro4 S6%'ro&ar8on &ontent 8e!ore *esse) entr%. T6ere s6o()' not 8e an%

tra&es o! S in t6e *esse) 8e!ore *esse) entr%. Proper PPEs s6o()' 8e (se' !or *esse)

entr% against S%'ro&ar8on presen&e.

Hazop Action No !$

Spe&ia) pre&a(tions nee' to 8e ta5en on Vesse)s )i5e Pro'(&tion Separator prior to

re)easing t6e4 to Maintenan&eT(rnaro(n' 3nspe&tion. E*en t6o(g6 S &ontent is )ess

t6an 011 pp4 t6ere +i)) 8e &onsi'era8)e a&&(4()ation o! p%rop6ori& s&a)e o*er a

pro)onge' perio' o! operation. T6e p%rop6ori& '(st +i)) &at&6 !ire +6en it is e$pose' to

at4osp6ere. Be!ore opening t6e Vesse)7 t6e Separator s6a)) 8e 'a4pene' !ro4 a +ater

so(r&e. Disposa) o! t6e p%rop6ori& '(sts&a)e s6a)) 8e as per Co4pan% pro&e'(re !or

'isposa) o! 6aar'o(s +aste an' s6a)) not 8e '(4pe' in P)ant areas +6i&6 +i)) )ea' to !ire

a&&i'ents. P%rop6ori& !ire pre*ention 4eas(res are to 8e p(t in p)a&e


24/275

PETRO-CANADA EBLA




o Personne) in*o)*e' in t6e operation s6o()' +ear Breat6ing Apparat(s


25/275

PETRO-CANADA EBLA




Hazop Action No $!

T6e Diese) tan5


26/275

PETRO-CANADA EBLA




Hazop Action No "*'Drain t6e )i(i' a&&(4()ate' in t6e Vent Gas KO Dr(4


27/275

PETRO-CANADA EBLA




8e 'raine' to a*oi' &arr%o*er to Vent Gas B)o+ers


28/275

PETRO-CANADA EBLA




&orrosion in t6e Tr(n5)ine. en&e a reg()ar s&6e'()e s6o()' 8e prepare' to 'o reg()ar

4onitoring an' pre*enti*e 4aintenan&e o! t6e eat Tra&ing.

Hazop Action No %"

an')ing an' 'isposa) o! Conta4inate' !i)ter Cartri'gesCoa)es&er e)e4ents s6o()' 8e

'one in sa!e 4anner. As t6ese !i)ters &ontain 6aar'o(s s()p6(r an' nitrogen &o4po(n's

t6is s6o()' 8e &o))e&te' an' 'ispose' in 'esignate' storage areas. Proper PPEs as gi*en in

Se&tion ., an' Pre&a(tions s6o()' 8e gi*en to a)) personne) in*o)*e' in 6an')ing t6e

&onta4inate' e(ip4ents to +aste storage area.

Hazop Action No *##:

An% )ea5 in t6e Dr% gasLean TEG E$&6anger +i)) )ea' to g)%&o) &arr%o*er a)ong +it6'e6%'rate' gas. T6is +i)) res()t 'rop in S(rge 'r(4 )e*e) an' initiates an Lo+ )e*e) a)ar4


29/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page ,1 o! "#

Tan5


30/275

PETRO-CANADA EBLA




SECTION V GAS GATHERING STATION


31/275

PETRO-CANADA EBLA




1.0 INTRODUCTION


32/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page ,, o! "#

1.1 OVERVIE OF GAS GATHERING STATION

T"+ ,(%/"'$+ (%* -, +'&" "+ $+8+) P-*&%) W+(( "+'*$ %) "+ A$"S"'+-'-+' %$ -')$/-+* ' P-*&%) M')%(*. F-, "+ P-*&%) M')%(* "+,(%/"'$+ (%* %$ -')$/-+* P-*&%) S+/'-'- %) "+ G'$ G'"+-%)9 S'%)>GGS?. T"+ P-*&%) S+/'-'- %$ ' "-++/"'$+ S+/'-'- V+$$+( "+-+ "+ 9'$&)*+)$'+ ')* '+- '-+ $+/'-'+*. I) "+ E'-(# P-*&%) P"'$+ %.+. ' "+;+9%))%)9 "+ R+$+-8%- /-*&%) "+ +(( "+'* /-+$$-+ %$ "%9" +)9" -')$/- "+ 9'$+$ -, "+ +(( "+'* "+ G'$ T-+',+) P(') >GTP? "-9" "+GGS ')* T-) (%)+$. A "+ ('+- $'9+ 9'$ /-*&%) "+) "+ W+(( "+'* /-+$$-+&,+$ *) "+ F%+(* G'$ C,/-+$$- %$ $+* ;$ "+ /-+$$-+. I) "+ +'-(#/-*&%) /"'$+ "+ *%+-+)%'( /-+$$-+ -+%-+* %$ ( ')* "+)&+ E'-(#/+-'%)

C)*+)$'+ P,/$ %(( ;+ %) /+-'%). L'+- "+) "+ W+(( "+'* /-+$$-+ *-/$ "+F%+(* G'$ C,/-+$$- %$ /+-'+* ')* E'-(#/+-'%) C)*+)$'+ P,/$ %(( ;+ '+) $+-8%&+ ')* C)*+)$'+ P,/$ %(( '+ 8+-. T"+ 9'$ -, "+ P-*&%)S+/'-'- %$ -+* G'$ D+"#*-'%) C(,) "+-+ '+- %$ -+,8+* ;# $%)9 (+')T-%E"#(+)+ G(#&( >TEG?. T"+ -%&" TEG 9+)+-'+* %) "+ G'$ D+"#*-'%) C(,) %$-+9+)+-'+* %) TEG R+9+)+-'%) S#$+, ')* -+-)+* "+ G'$ D+"#*-'%) C(,)'$ (+') TEG. T"+ &)*+)$'+ ')* '+- '-+ $+/'-'+* %) "+ P-*&%) S+/'-'- ;# '+%- '--')9+,+). T"+ &)*+)$'+ %$ /,/+* ;# C)*+)$'+ P,/$ ' C)*+)$'+S(%* F%(+- ')* C)*+)$'+ C'(+$&+- "+-+ "+ %)+ /'-%&(+$ ')* %)+ '+- *-/(+$'-+ -+,8+* -, "+ &)*+)$'+. F%)'((# "+ *+"#*-'+* 9'$ ')* &)*+)$'+ '-+,%+* 9+"+- ')* -')$/-+* "-9" ' 6 , -) (%)+ "+ G'$ T-+',+) P(')>GTP?. GTP &') ;+ ,)%-+* -, GGS &)-( -, ; ) &)-( GTP %$ /$$%;(+

-, GGS "+-+'$ GGS *'' &') ;+ ,)%-+* ')* &)-((+* -, GTP &)-( -,.


33/275

PETRO-CANADA EBLA




2.0 SPECIFIC SAFETY HAZARDS


34/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page ,# o! "#

2.1 GENERAL SAFETY PRECAUTIONS AND OPERATIONS

T"+ $'+# $#$+,$ %) E;(' P-+& '&%(%%+$ '-+ *+$%9)+* /-+& /+-$))+(+)8%-),+) ')* '$$+$ -, "+ "-+'$ /-*&%) "''-*$. A ,%)%,, -%$ (+8+( %$'&"%+8+* ;# '*/%)9 "+ ((%)9 $'+# '$/+&$

o A8%*%)9 +/$-+ /+)%'( "''-*$ *-%)9 /+-'%)$

o M%)%,%$%)9 "+ /+)%'( >-++)? - "''-*$ &&--+)&+$ >-+(+'$+

"#*-&'-;)$ "#*-&'-;) (',,';(+ 9'$+$ ')* ')# "+- ';)-,'( "''-*$

+8+)$?

o C)'%)%)9 ')* ,%)%,%$%)9 "+ &)$++)&+ "+ "''-*$ >%-+ +/($%) ')*

%& 9'$ -+(+'$+$?

o P-8%*%)9 "+ ,+')$ +$&'/+ ')* +8'&'%) -, $&" "''-*$

o P-8%)9 ' $'+ -%)9 +)8%-),+) - P(') /+-$))+(

A$ "+ &)*+)$'+ ')* 9'$ '-+ $++ "+-+ %$ ) "#*-9+) $(/"%*+ >H2S? "''-*%)8(8+* "+8+- '(( $#$+,$ '-+ *+$%9)+* - ' H2S &)&+)-'%) 100 //,.

ENTRY INTO CONFINED SPACE

H/8) A'9)* N). 3"2

C)%)+* $/'&+ +)-# $"'(( ;+ '$ /+- &,/')# PTW /-&+*-+. I ,'# ;+ -+%-+*

%)$/+& "+ 8+$$+( %)+-)'($ - -+/'%- ' 8+$$+(*-, - C($+* D-'%) D-, ;. A+-

*-'%)%)9 "+ 8+$$+( ')* /-9%)9 %" N2 % $"(* ;+ *',/+)+* ;# '+- $-&+

'8%* ')# %-+ *+ /#-/"-%& %-) *+/$%$. A($ /-9+ % - $%&%+) %,+ $&"

"' "+ 8+$$+( %$ -++ -, H2S"#*-&'-;) &)+) ;+-+ 8+$$+( +)-#. T"+-+ $"(*

) ;+ ')# -'&+$ H2S %) "+ 8+$$+( ;+-+ 8+$$+( +)-#. P-/+- PPE$ $"(* ;+ $+*

- 8+$$+( +)-# '9'%)$ H2SH#*-&'-;) /-+$+)&+. R++- $+&%) 2.3 - *+'%($

HAZARDS OF H2S H2S &') ;+ ';$-;+* %) "+ ;*# ;# %)"'('%).

H2S %$ %--%'%)9 "+ +#+$ ')* "+ -+$/%-'-# -'& % &'$+$ )&)$&%$)+$$ -

+8+) *+'" ' "%9"+- &)&+)-'%)$. A 100 //, % &'$+$ &9"%)9 ')* ($$

$+)$+ $,+(( ' 500 00 //, +/$-+$ % %(( (+'* )&)$&%$)+$$ ')*

*+'" %) 30 60 ,%)+$. A 1000 //, % &'$+$ -'/%* )&)$&%$)+$$ ;-+'"%)9

%$ $//+* -+$(%)9 %) *+'".


35/275

PETRO-CANADA EBLA




I %$ &(-(+$$ %" ' &"'-'&+-%$%& $,+(( -+) +99$. I %$ "+'8%+- "') '%-

"+)&+ ,'# '&&,('+ %) ( '-+'$ ')* -'8+( ' &)$%*+-';(+ *%$')&+ ' $-&+

%9)%%).

O&&/'%)'( E/$-+ L%,%$ I "'$ ' T"-+$"(* L%,% V'(+ >TLV? 10 //,.

W"+) ;-+'%)9 %) ' /-&+$$ $#$+, "' &)'%)$ 9'$ ')* &)*+)$'+ % %$ )+&+$$'-#

'+ $/+&%'( /-+&'%)$ '$ (($

o A-+' '-)* "+ $/+&%%& '-+' %$ '/+* /-+8+) /+-$))+( '//-'&"%)9 "+

-$%+

o P+-$))+( &'--#%)9 "%$ /+-'%) $"'(( '+ W- P+-,% ;+ ''-+ "+"''-*$ '$$&%'+* %" )%-9+) >N2? C'-;) *%%*+ >CO2? ')* H2S ')* +'-

'//-/-%'+ P+-$)'( P-+&%8+ E%/,+) >PPE?

o A$ '- '$ /$$%;(+ "+ $#$+, ;+ +)+-+* %$ /-9+* $%)9 N 2'+- *',/+)%)9

/-%- /+)%)9. T"%$ '($ )+9'+$ "+ "-+' +(+,+)'( $(/"- ')* '$$&%'+*

&--$%) ')* &-'&%)9.

o H/8) A'9)* N). 30

S/+&%'( /-+&'%)$ )++* ;+ '+) ) V+$$+($ (%+ P-*&%) S+/'-'- /-%-

-+(+'$%)9 "+, M'%)+)')&+T-)'-)* I)$/+&%). E8+) "9" H 2S &)+) %$

(+$$ "') 100 //, "+-+ %(( ;+ &)$%*+-';(+ '&&,('%) /#-/"-%& $&'(+ 8+-

' /-()9+* /+-%* /+-'%). T"+ /#-/"-%& *$ %(( &'&" %-+ "+) % %$

+/$+* ',$/"+-+. B+-+ /+)%)9 "+ V+$$+( "+ S+/'-'- $"'(( ;+

*',/+)+* -, ' '+- $-&+. D%$/$'( "+ /#-/"-%& *$$&'(+ $"'(( ;+ '$

/+- C,/')# /-&+*-+ - *%$/$'( "''-*$ '$+ ')* $"'(( ) ;+ *,/+* %)

P(') '-+'$ "%&" %(( (+'* %-+ '&&%*+)$. P#-/"-%& %-+ /-+8+)%) ,+'$-+$

'-+ ;+ / %) /('&+ >%)&(*%)9 '8'%(';%(%# -+(+8') /-';(+ %-+ +%)9%$"+-$?

o H/8) A'9)* N). !"

H')*(%)9 ')* *%$/$'( C)',%)'+* %(+- C'--%*9+$ C'(+$&+- +(+,+)$

$"(* ;+ *)+ %) ' $'+ ,'))+-. A$ "+$+ %(+-$ &)'%) "''-*$ $(/"- ')*

)%-9+) &,/)*$ "%$ $"(* ;+ &((+&+* ')* *%$/$+* %) *+$%9)'+* $-'9+

'-+'$. P-/+- PPE$ '$ 9%8+) %) S+&%) 2.3 ')* /-+&'%)$ '(( /+-$))+( %)8(8+*

%) "')*(%)9 "+ &)',%)'+* +%/,+)$ '$+ $-'9+ '-+'.

HAZARDS OF RADIOACTIVE MATERIAL

H/8) A'9)* N). 31


36/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page ," o! "#

W"+) -+(+'$%)9 C)*+)$'+P-*&+* W'+- S-'9+ ')$ C)*+)$'+

/,/$F%(+-$ /-/+- $'+# /-+&'%)$ '-+ ;+ '+) '$ /+- PTW P-&+*-+$

')* - 8+$$+( +)-# ;# P+-$))+(. C"+& - O#9+)T%& HC &,/)+)$. T"+

8+$$+($ '-+ *',/+* -, ' '+- $-&+ '8%* /#-/"-%& %-) %-+$. N'-'((#

O&&--%)9 R'*%'&%8+ M'+-%'( >NORM? ')* L S/+&%%& A&%8%# >LSA? S&'(+ &')

'//+'- *-%)9 "+ *-%((%)9 ')* /-&+$$ /"'$+$ O%( ')* G'$ +/(-'%) ')* +)*

*+/$% '()9 %" "+- $&'(+. L S/+&%%& A&%8%# $&'(+ >LSA? "%&" '-+ )*

'*"+-%)9 /%/+ ')* +%/,+) %)+-)'($ /-*&+ /+)%'( -'*%'%) %(()+$$ ,'%)(#

*+ R'*%,226 /-*&+* -, "+ *+&'# )'-'((# &&--%)9 U-')%,237.

H+)&+ R'*%'&%8+ D++&%) ')* PPE$ - /-+&%) '9'%)$ /+)%'( -'*%'%)

%(()+$$ $"(* ;+ $+*. T"+ '$+ -+,8+* -, C)*+)$'+ $-'9+P-*&+*

'+- $-'9+ ')$&'--%*9+ %(+- $"(* ;+ *%$/$+* ' (&'%)$ $/+&%%&'((#

,'-+**+$%9)'+* '$ W'$+ "(*/$-'9+ '-+'. T"+ W'$+ *%$/$'( '-+' $"'(( ;+

&(+'-(# +)&+* ,'-+* ')* %*+)%%+* %" $'+# '9$;'-*$ %)*%&'%)9

'-)%)9$*')9+-$ *+ -'*%'&%8+ $;$')&+$.

P+-$))+( %)8(8+* %) "+ /+-'%) $"(* +'- B-+'"%)9 A//'-'$ >BA? $+$

F(')9+ %$ ;-+) ')* "#*-&'-;) &)&+)-'%) ,+'$-+*

P-9%)9 $%)9 N2 &)%)+$ '$ )+&+$$'-#

W"+) "#*-&'-;) &)&+)-'%) *-/$ ;+( 10 //, "+ KA(( C(+'- %$ 9%8+)

')* )-,'( - '&%8%%+$ &') -+&,,+)&+

2.2 HAZARDS IN HANDLING CHEMICALS

T"+ GGS %)8(8+$ ,+"')( %)+&%) ')* &--$%) %)"%;%- '&%(%%+$. T"+ G'$D+"#*-'%) "')*(+$ TEG '$ ';$-;+) &"+,%&'( - -+,8%)9 "+ ,%$-+ ')* $+$')%', &,/)*$ - '8%*%)9 ',%)9 %) "+ G'$ D+"#*-'%) C(,).

2.2.1 P:+'/6 /*; C:'/6 P()(9 )< TEG

TEG %$ ' &(+'- &(-(+$$ (%%* ')* "%9"(# ,%$&%;(+ %) '+- %" ' ;%(%)9 /%) 275C >545F?.

I) &'$+ (+' %$('+ "+ '-+'. ++/ ''# ))+&+$$'-# ')* )/-+&+* /+-$))+(-, +)+-%)9 %)$%*+ "+ '-+'. R+&8+- (%%* "+-+8+- /$$%;(+ ')* &((+& (%%* %) ')'//-/-%'+ &)'%)+- - ';$-; %" ') %)+- ,'+-%'( >+.9. 8+-,%&(%+ *-# $')* ')*+'-"? ')* /('&+ %) ' &"+,%&'( '$+ &)'%)+-. D ) $+ &,;$%;(+ ,'+-%'($ $&"'$ $' *$. D ) ($" $++-.

E(=*'+ /*; F(9 A;

S%) C)'&


37/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page ,/ o! "#

I) &'$+ &)'& %,,+*%'+(# ($" "+ $%) %" /(+)# '+- - ' (+'$

15 ,%)+$. R+,8+ &)',%)'+* &("%)9 ')* $"+$. W'$" &("%)9 ;+-+ -+$+.E#+ C)'&

I $/('$" &&-$ %,,+*%'+(# ($" "+ +#+$ %" '+- - ' (+'$ 15 ,%)+$ (%%)9//+- ')* (+- +#+(%*$ &&'$%)'((#.

2.2.2 P:+'/6 /*; C:'/6 P()(9 )< M9:/*)6

M+"')( %$ ' &(+'- &(-(+$$ (%%* %" ' &"'-'&+-%$%& /)9+) *- % %$ ,%$&%;(+%) '+- %" ' ;%(%)9 /%) 65C >14T"-+$"(* (%,% 8'(+? 200 //,

STEL >S"- +-, E/$-+ (%,%? 250 //,I) &'$+ (+' %$('+ "+ '-+'. ++/ ))+&+$$'-# ')* )/-+&+* /+-$))+( -,+)+-%)9. C)'%) ')* -+&8+- (%%* "+) /$$%;(+. C((+& (%%* %) ') '//-/-%'+&)'%)+- - ';$-; %" ') %)+- ,'+-%'( >+.9. 8+-,%&(%+ *-# $')* ')* +'-"? ')*/('&+ %) ' &"+,%&'( '$+ &)'%)+-. D ) $+ &,;$%;(+ ,'+-%'($ $&" '$ $'*$. D ) ($" $++-.

E+&$ O8+-E/$-+

I)"'('%) ')* %)9+$%) '-+ "'-,( ')* ,'# ;+ ''(

I)"'('%) ,'# &'$+ "+'*'&"+ )'$+' 8,%%)9 *%%)+$$ (+- ;(* /-+$$-+

')* *+/-+$$%) &+)-'( )+-8$ *+/-+$$%) A&+ %)9+$%) ,'# &'$+ ;(%)*)+$$ 8,%%)9 "+'*'&"+$ *%%)+$$ ')*

9'$-%)+$%)'( %--%'%)

C"-)%& ++&$ %)&(*+ %*)+# ')* (%8+- *','9+

E(=*'+ /*; F(9 A;

S%) C)'&

I) &'$+ &)'& %,,+*%'+(# ($" "+ $%) %" /(+)# '+- - ' (+'$15 ,%)+$. R+,8+ &)',%)'+* &("%)9 ')* $"+$. W'$" &("%)9 ;+-+ -+$+.

E#+ C)'&I $/('$" &&-$ %,,+*%'+(# ($" "+ +#+$ %" '+- - ' (+'$ 15 ,%)+$ (%%)9//+- ')* (+- +#+(%*$ &&'$%)'((#.

2.2.3 P:+'/6 /*; C:'/6 P()(9 )< S);> H+)':6)(9

S*%, H#/&"(-%+ %$ ' &(-(+$$ #+(( 9-++) (%%* %" ' &"(-%)+ (%+ *- %%$ ,%$&%;(+ %) '+- ')* *+&,/$+$ ';8+ 1100C >230F?.

TLV >T"-+$"(* (%,% 8'(+? 1 //,

D ) '(( $/%((+* ,'+-%'( +)+- $++-$ - $-+',$. F($" %" '+- *%(+ '$,&" '$ /$$%;(+ ')* /,/ %) /(#+"#(+)+ &)'%)+-$ - *%$/$'(. A8%* "+' ')*&)',%)'%) %" '&%* ,'+-%'($. D ) $+ &,;$%;(+ ,'+-%'($ $&" '$ $' *$


38/275

PETRO-CANADA EBLA




';$-; "#/&"(-%+. A'%& %&%# ) +$';(%$"+* ; ;(+'&" % ) *%(+* ,'#

$+-%$(# '+& ''%& (%+.E(=*'+ /*; F(9 A;

E#+ C)'&

I $/('$" &&-$ ) +#+$ ($" %" /(+)# '+- - '(+'$ 15 ,%)+$. G+ /-,/,+*%&'( '+)%) %,,+*%'+(#.

S%) C)'&

I) &'$+ &)'& %,,+*%'+(# ($" "+ $%) %" /(+)# $'/ ')* '+-. I$'((+* *-%) ('-9+ ')%# ,%( - 9+('%)+ $(%). I "+$+ '-+ ) '8'%(';(+*-%) ('-9+ ')%# '+-. D ) 9%8+ 8%)+9'- - "+- '&%*$. D ) %)*&+

8,%%)9. G+ /-,/ ,+*%&'( '+)%).2.3 PPE REQUIREMENTS

S%) P-+&%)

W+'- /-+&%8+ %,/+-8%$ 9(8+$ $&" '$ -;;+- )+/-+)+ - 8%)#( %" -;;+- $'+#$"+$ ')* ;*#&8+-%)9 &(+') &("%)9.

E#+ P-+&%)

U$+ &"+,%&'( $'+# 999(+$ /($ (( '&+ $"%+(* /-+& '9'%)$ $/('$"%)9 >F-S*%, H#/&"(-%+?. M'%)'%) +#+'$" )'%) ')* %&*-+)&" '&%(%%+$ %) -'-+'.

F%-+ E%)9%$"%)9 M+*%'

++/ ) "')* '+- $/-'# *-# &"+,%&'( '(&"( ', - &'-;) *%%*++%)9%$"+-$. W'+- - ', ,'# &'$+ -"%)9.

S/+&%'( I)-,'%)

I) "+ +8+) %-+ +'- (( /-+&%8+ &("%)9 ')* S+(C)'%)+* B-+'"%)9A//'-'$ >SCBA? %" (( '&+/%+&+ /+-'+* %) /-+$$-+*+,')* ,*+ - "+-/$%%8+ /-+$$-+ ,*+.


39/275

PETRO-CANADA EBLA




3.0 EQUIPMENT SPECIFICATION


40/275

PETRO-CANADA EBLA




3.1 METHANOL STORAGE TAN?

E%/,+) T'9 N. 32


41/275

PETRO-CANADA EBLA




E%/,+) T'9 N. 332P001 AS

I66(7SS 316 L

3.4 OPEN DRAIN CONTAMINATED SUMP PUMP

E%/,+) T'9 N. 332P002 AST#/+ V+-%&'( C+)-%9'( P,/F(%* W'+- %" %(D+$&-%/%) R'+* U)%T+,/+-'-+ M%) 4.0M' 45.0 CS&%) P-+$$-+ 0.152 ;'-9D%$&"'-9+ P-+$$-+ 2.3 ;'-9F( 5.0 ,Q"D+)$%# L%%* ' WPT 1000 9,QV%$&$%# L%%* ' WPT 0.< C/P+- A;$-;+* ' S"' 3. W

M'+-%'( C)$-&%)C/*=7SS 316 LI66(7SS 316 L

3. CLOSED DRAIN DRUM

E%/,+) T'9 N. 333V001

T#/+ D-, H-%)'(P-&+$$ M+*%, H#*-&'-;) G'$ @ C)*+)$'+

D+$&-%/%) M'%,, M%)%,, U)%D+$%9) T+,/+-'-+ =15.0 72.0 CD+$%9) P-+$$-+ 5.0 FV ;'-9

O/+-'%)9 T+,/+-'-+ 4.0 45.0 CO/+-'%)9 P-+$$-+ 0.1 ;'-9L%%*R'+* ( 5.0 9"

D+)$%# ' WPT C)*+)$'+ 600W'+- 1000 9,3

M'+-%'( C)$-&%)S:667CSB))9 C6/;;*=7SS316L

D%,+)$%)$ 2500 ID :


42/275

PETRO-CANADA EBLA




3." CLOSED DRAIN DRUM PUMP

E%/,+) T'9 N. 333P001AB

T#/+ V+-%&'( C+)-%9'(F(%* H#*-&'-;) D-'%)$D+$&-%/%) R'+* U)%

T+,/+-'-+ 45 CS&%) P-+$$-+ 3.66 ;'-'

D%$&"'-9+ P-+$$-+ 1.


43/275

PETRO-CANADA EBLA




4.0 PROCESS AND CONTROL DESCRIPTION


44/275

PETRO-CANADA EBLA




4.1 PRODUCTION SEPARATOR

T"+ P-*&%) S+/'-'- %$ ' "-%)'( "-++/"'$+ $+/'-'- 8+$$+( "+-+ "+ 9'$&)*+)$'+ ')* '+- '-+ $+/'-'+*. E%/,+) S/+&%%&'%)

E%/,+) T'9 N. 302V001

T#/+ T"-++ P"'$+ S+/'-'- V+$$+(= H-%)'(P-&+$$ M+*%, H#*-&'-;) C)*+)$'+ G'$ @ W'+-D+$&-%/%) M'%,, M%)%,, U)%

D+$%9) T+,/+-'-+ 72.0 =15.0 CD+$%9) P-+$$-+ P'?L%%* ')%#>C)*+)$'+W'+-?

1450337376 9"

D+)$%# ' W-%)9P-+$$-+ @ T+,/. >WPT?>C)*+)$'+W'+-?

554.03'+-? )*+- 9-'8%'%)'( -&+. I) ' ,%-+

%,,%$&%;(+ (%%*$ "+ "+'8%+- /"'$+ -'8+($ *)'-*$ ')* "+ (%9"+- /"'$+ -'8+($/'-*$. D+)$%# '+- *-/(+$ %$ "%9"+- "') "+ *+)$%# &)*+)$'+


45/275

PETRO-CANADA EBLA




>&)%)$ /"'$+?. D+ "%$ *%+-+)&+ %) *+)$%%+$ '+- *-/(+$ %(( -'8+(

*)'-*$ )*+- 9-'8%'%)'( -&+$. T"+ "%9"+- "+ $%+ '+- *-/(+$ "+ '$+-%(( ;+ "+ $/++* *)'-* ,8+,+). S%,%('-(# &)*+)$'+ *-/(+$ %) '+-/"'$+ %(( -'8+( /'-*$ *+ ;#') -&+$. T"%$ $+/'-'%) %( ')* '+->-++ '+-? /"'$+$ ;# 9-'8%'%)'( -&+$ *+ *+)$%# *%+-+)&+ %$ &'((+* '$G-'8%# S+(%)9. B( "+ '+- %) "+ &)*+)$'+ %$ +'$%(# $+/'-'+* '$ % +)+-$"+ $+/'-'-$. A #/%&'( $&"+,'%& $+&" T"-++ P"'$+ S+/'-'- %$ %(($-'+* %)F=. 1 '$ 9%8+) ;+(.

S':/9' )< T:(%P:/ S/(/9)(

T"+ &)*+)$'+ ')* "+ '+- /"'$+ '-+ $+/'-'+* %) ' W+%- P('+ ')* "+ $+/'-'+*&)*+)$'+ ($ 8+- "+ W+%- P('+ ')* &((+&$ %) "+ C)*+)$'+ C,/'-,+). A600 ,, %)+-)'( B'(+ P('+ %$ /-8%*+* ' 3000 ,, -, "+ %)(+ )(+ +)* "+8+$$+( ')* ' ' "+%9" 1000 ,, -, "+ ;, "+ S+/'-'-. T"%$ B'(+ P('+%$ -+%-+* '((+8%'+ $+/'-'%) "+) $(9 '--%8+$. T"+ $+/'-'+* 9'$ +%$ "-9""+ / (+ )(+ /-8%*+* %" ' M%$ E(%,%)'- '--')9+,+) &'/';(+ $+/'-'%)9 (%%* /'-%&(+$ ('-9+- "') 10 ,%&-) $%+.

T"+ P-*&%) S+/'-'- %$ ,'%)'%)+* ' ' /-+$$-+ 7 ;'-9 *-%)9 "+ HP /"'$+')* 36 ;'-9 *-%)9 "+ LP /"'$+. ESD 8'(8+ 302:V1104 ' P-*&%) S+/'-'- %((*+/-+$$-%+ "+ F('-+ H+'*+- "+) ESD L+8+(1 $"*) %$ '&%8'+*. T"+ S'+#V'(8+$ 302PSV100A302PSV100B %$ $+ '


46/275

PETRO-CANADA EBLA




4.1.2 P();>'9)* S/(/9)( C)*9()6

4.1.2.1 P();>'9)* S/(/9)( P(>( C)*9()6 HP M);

T"+ P-*&%) S+/'-'- >302V001? /-+$$-+ %$ (%)+* "+ /+-'%)9 /-+$$-+ "+ G'$ D+"#*-'%) C(,) P-+$$-+ C)-((+- 305PIC300


47/275

PETRO-CANADA EBLA




F=. 2 P();>'9)* S/(/9)( /*; C)*;*/9 S+9 C)*9()6


48/275

PETRO-CANADA EBLA




4.1.2.2 C)*;*/9 L56 C)*9()6

T"+ &)*+)$'+ (+8+( %$ ,+'$-+* ;# ' L+8+( I)*%&'%)9 C)-((+- 302LIC111< "%&"%$ ' ,'$+- &)-((+- &'$&'*+* %" "+ C)*+)$'+ F( C)-((+- 302FIC1172.

E'-(# O/+-'%) >HP? M*+

D-%)9 "+ HP ,*+ "+ C)*+)$'+ L+8+( C)-((+- 302LIC111302LV111


49/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page #1 o! "#

L+8+( A('-,$ >H%9"H%9" ')* LL? 302LAHH1116 ')* 302LALL1116 -+$/+&%8+(#.

F- *+'%($ -++- Cause & Effect Diagram 250-EPR-CNE-05001.

4.2 FIELD GAS COMPRESSOR

D-%)9 "+ %)%%'( HP /"'$+ "+ W+(( "+'* 9'$ /-+$$-+ %$ '*+'+ ,++ "+ GTP/+-'%)9 /-+$$-+. H+8+- *-%)9 ('+- /"'$+ /+-'%) >LP ,*+? +(($ "+W+(( "+'* /-+$$-+ %(( ;+ ( ')* "+)&+ % -+%-+$ ' F%+(* G'$ C,/-+$$- ;$"+ /-+$$-+. D-%)9 "+ HP /"'$+ "+ +)%-+ C,/-+$$- &%-&% %$ +/ %) ;#/'$$&)*%%). T"+ 9'$ ( %)$ "+ %)(+ "+ G'$ D+"#*-'%) C(,) >305C001?.

FIELD GAS COMPRESSOR SUCTION ?NOC?%OUT DRUM

E%/,+) T'9 N. 304V001ABT#/+ V+$$+(= V+-%&'(P-&+$$ M+*%, H#*-&'-;) G'$

D+$&-%/%) M'%,, M%)%,, U)%D+$%9) T+,/+-'-+ 110.0 =15.0 CD+$%9) P-+$$-+ P'?

L%%* ')%# 24.1 9$D+)$%# ' WPT 1.04 9,3

V'/- ')%# 10623 9"

M(+&('- W+%9" 1TT?

2004400

,,,,

FIELD GAS COMPRESSOR

E%/,+) T'9 N. 304001AB

T#/+ C+)-%9'(F(%* W+ H#*-&'-;) G'$D+$&-%/%) R'+* U)%S&%) T+,/+-'-+ 35.5 C

S&%) /-+$$-+ 24.< ;'-'D%$&"'-9+ T+,/+-'-+ 166.3 C

D%$&"'-9+ P-+$$-+ 7.5 ;'-'F(


50/275

PETRO-CANADA EBLA




FIELD GAS COMPRESSOR AFTERCOOLER

E%/,+) T'9 N. 304E001AB

T#/+ A%- C(+- @ F-&+* D-'F(%* T;+ W+ H#*-&'-;) V'/-D+$&-%/%) M'%,, R'+* U)%

D+$%9) T+,/+-'-+ = T;+ 17SS 316 L A(,%)%, %)$

C(') A%-

4.2.1 P()' D'(9)*

D-%)9 "+ LP /"'$+ "+ 9'$+$ -, "+ / (+ "+ P-*&%) S+/'-'->302V001? -+'&" "+ F%+(* G'$ C,/-+$$- S&%) O D-, >304V001A?. T"+-+ '-+ $-+',$ C,/-+$$- S#$+,$ )+ ) *# ')* "+ "+- ) $')*;# %) /'-'((+(,*+. T"+ $/(% $-+',$ - "+ &,/-+$$- $#$+,$ '-+ %*+)%&'( %" ' S&%))&O D-, C,/-+$$- ')* C,/-+$$- A+- &(+- '--')9+,+). T"+ 9'$$-+', +)+-$ "+ C,/-+$$- S&%) O D-,A >304V001A? "-9" ') ESD V'(8+304:V1200 /-8%*+* %" ') ESD B#/'$$ V'(8+ 304:V1201. ESD V'(8+ 304:V1200%(( /+) )(# % "+ *%+-+)%'( /-+$$-+ >304PDI1206? %$ ;+( 2.5 ;'-9. T"+C,/-+$$- S&%) O D-, &)$%$$ V')+#/+ I)(+ D%$-%;- "-9" "%&" "+9'$ +)+-$. T"+ +)-'%)+* &)*+)$'+ %$ $+/'-'+* ')* -"+- %)+ *-/(+$ &)*+)$'+ >,-+ "') 3 ,%&-)? '-+ -+,8+* %) "+ D+,%$+- P'* (&'+* ' "+ 9'$(+ ) "+ O D-, /. T"+ *+,%$+- &') -+,8+


51/275

PETRO-CANADA EBLA




,+'$-+* ;# 304FI1220 304TI1222 ')* 304PI1221 "%&" %$ '($ $+* - "+

')%$-9+ &)-( "+ &,/-+$$-. S%,%('-(# "+ *%$&"'-9+ /-+$$-+ ')* +,/+-'-+ "+ C,/-+$$- %$ %)*%&'+* ;# 304PI1232 ')* 304TI1231 -+$/+&%8+(#. T"+&,/-+$$+* 9'$ -, "+ &,/-+$$- *%$&"'-9+ ' ' /-+$$-+ 7.5 ;'-9 ')*+,/+-'-+ 166C ($ "+ F%+(* G'$ C,/-+$$- A+-&(+-A >304E001A?"+-+ "+ +,/+-'-+ %$ &(+* 50C ;# F%) F') C(+-$. T"+ &,/-+$$+* 9'$+,/+-'-+ %$ &)-((+* ;# $%)9 304TIC1215 "%&" %(( &)-( "+ V'-%';(+ S/++*D-%8+ "+ F%) F') M-$. F-, "+ (+ "+ F%) F') C(+-$ "+ 9'$ %$ -+&(+* "+ $&%) O D-, 304V001A ;# "+ A)%$-9+ C)-((+- ,%)%,%$+ "+$-9+. T"+ &,/-+$$+* 9'$ ($ "+ G'$ D+"#*-'%) &(,) "-9" ') ESD 8'(8+304:V121-6/(+ S+9

T"+ F%+(* G'$ C,/-+$$- "'$ ,'%) '%(%'-# )%$ = "+ L;+ O%( $#$+, ')* "+S+'( G'$ $#$+,.

A>-6/(+ L> O6 S+9

T"+ L;+ O%( $#$+, &,/-%$+$ "+ ((%)9 L;+ O%( R+$+-8%- >304T1500? L;+ O%(H+'+- >304H001A? A%(%'-# L;+ O%( P,/ >304P002A? M'%) L;+ O%( G+'- P,/L;+ O%( C(+- >304E002A? ')* L;+ O%( F%(+-$ 304F001A1A2.

D-%)9 )-,'( /+-'%) "+ (;+ %( %$ $//(%+* ;# "+ 9+'-*-%8+) ,'%) /,/. T"+A%(%'-# L;+ O%( P,/ %$ $+* *-%)9 $'-/ $"*) ')* '($ '$ ' $')*;# /,/ ,'%) %( /,/ "+) "+ %( /-+$$-+ %$ ) '*+'+. T"+ L;+ O%( R+$+-8%- (+8+(

')* +,/+-'-+ '-+ %)*%&'+* ;# L+8+( I)*%&'- 304LI1505 ')* T+,/+-'-+I)*%&'- 304TI1514 -+$/+&%8+(#. T"+ R+$+-8%- +,/+-'-+ %$ ,'%)'%)+* ;# ')


52/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page #, o! "#

+(+&-%& H+'+- "%&" ,'%)'%)$ "+ (;+ %( %) "+ -+$+-8%- ' ' &)$')

+,/+-'-+. T"+ +,/+-'-+ %)*%&'- 304TI1514 ')* (+8+( %)*%&'- 304LI1505'-+ /-8%*+* %" H%9" ')* L (+8+( '('-,$. T"+ (;+ %( -, "+ *%$&"'-9+ "+A%(%'-#M'%) L;+ %( /,/ %$ &(+* %) L;+ O%( C(+-$ >304E002A? "%&" '-+ A%-F%) C(+-$. T"+ (;+ %( "+'*+- /-+$$-+ %$ ,'%)'%)+* ' 2.5 ;'-9 ;# ' P-+$$-+C)-( V'(8+ 304PCV1510 ;# -+9('%)9 "+ (;+ %( ;'& "+ L;+ O%( R+$+-8%-.T"+ (;+ %( %$ "+) %(+-+* ;# L;+ O%( F%(+-$ >304F001A1A2? ')* *%$-%;+* "+M- ')* "+ C,/-+$$- >DE @ NDE?.

T"+ (;+ %( %$ $//(%+* "+ ((%)9 %+,$

o M- B+'-%)9$

o G+'-;

o C,/-+$$- >DE @ NDE? ;+'-%)9$

T"+ -+-) (;+ %( ($ "+ (;+ %( -+$+-8%- "-9" -+$-%&%) -%%&+$.


53/275

PETRO-CANADA EBLA




S/6 G/ S+9

T"+ S+'( G'$ /-8%*+$ "+ $+'(%)9 ,+*%' "+ &,/-+$$- $+'($. T"+ *-# 9'$ $+'($&)$%$ ') %);'-* $+'( ')* ') ;'-* $+'(. T"+ %);'-*$+'( $+'($ ;+++) "+/-&+$$ 9'$ /-+$$-+ %)$%*+ "+ &,/-+$$- ')* "+ /-+$$-+ %) "+ /-%,'-# 8+) (%)+.T"+ ;'-*$+'( $+'($ ;+++) "+ /-%,'-# ')* $+&)*'-# 8+) (%)+ /-+$$-+$.

A $&"+,'%& $+&" "+ C,/-+$$- S+'( 9'$ $#$+, %$ %(($-'+* %) F=. 3'$ 9%8+);+(

F=. 3 S':/9' )< C)()( S/6 S+9

T"+ /-%,'-# $+'( 9'$ -, "+ *%$&"'-9+ "+ C,/-+$$- %$ %(+-+* ' "+ S+'( G'$

F%(+-$ 304F002A1304F002A2. D-%)9 N-,'( /+-'%) "+ C,/-+$$- S+'( G'$

%$ $//(%+* -, "+ C,/-+$$- D%$&"'-9+. H+8+- *-%)9 "+ S'-/ &)*%%) ')*

B('&S'- &)*%%) ;(+* )%-9+) %(( ;+ $+* - "+ *-# 9'$ $+'(. I) &'$+

/-+$$-%+* $"*) "+ S+(+ P-+$$-+ %$ 46.4 ;'-9. D-%)9 "%$ /+-%* "+ $+'(

9'$ $//(# &') ;+ $//(%+* -, "+ HP F+( G'$ '//+* -, "+ *)$-+', >DS?

F+( G'$ H+'+- >321H001AB? +)$-+ *-# "+'+* 9'$ $//(# D-# G'$ S+'($. T"+

$&%) /-+$$-+ "+ &,/-+$$- %$ &)-((+* ;# ' $+(-+9('%)9 P-+$$-+ C)-(

V'(8+ 304PCV12


54/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page ## o! "#

S%,%('-(# "+ S+&)*'-# S+'( G'$ %$ )%-9+) 9'$ %(+-+* %) B+- G'$ F%(+-$

304F003A1A2. T"+ N%-9+) >-, U%(%%+$? -, "+ B+- G'$ F%(+-$ %$ $/(% %)

(%)+$ )+ $//(#%)9 '$ $+&)*'-# $+'( 9'$ "-9" 304PV1465 ')* "+ "+-

$//(#%)9 $+'( 9'$ "-9" 304PV144< - ;+'-%)9 $+/'-'%) $+'(. T"+ (+'%)9 9'$

-, "+ /-%,'-# ')* $+&)*'-# $+'( %$ 8+)+* "+ F('-+ H+'*+- )*+- B'&

/-+$$-+ C)-((+- 304PCV1464. T"+ $+'( 8+) ;+++) "+ $+&)*'-# $+'( ')*

;+'-%)9 $+/'-'%) $+'( %$ 8+)+* "+ ',$/"+-+ ' ' $'+ (&'%).

4.2.2 F6; G/ C)()( C)*9()6

A(( &)-( ')* $'+9'-*%)9 )&%)$ "+ F%+(* G'$ C,/-+$$- ')* %$ '%(%'-%+$%(( ;+ &)-((+* ;# U)% C)-( P')+( >UCP? ;'$+* &)-( $#$+, "%&" &)$%$$,'%)(# PLC V%;-'%) ')* D%$/('&+,+) ,)%-%)9 $#$+, ')* H,') M'&"%)+I)+-'&+ >HMI?. A(( )&%)$ (%+ "+ &,/-+$$- $'-/ ')* $"*) $++)&+')%$-9+ &)-( /+--,')&+ &)-( &)-( ')* $'+9'-*%)9 (;+ %( $#$+,$+'( 9'$ $#$+, $+/'-'%) 9'$ $#$+, &,/-+$$- ;+'-%)9$ ,- ;+'-%)9$/-9+)%$'- %)*%)9$&(%)9 $#$+, ')* 8%;-'%) ')* *%$/('&+,+) ,)%-%)9$#$+, %(( ;+ ++&+* %) "+ UCP.

T"+ &,/-+$$- &)-( $#$+, "'$ %)+-'&+ %" "+ /(') DCS ')* ESD $#$+,$ -,)%-%)9 '('-,%)9 ')* $'+ /+-'%). I %(( '($ /+--, /+-'%)$ (%+ S'-/$++)&+ %)%%'%) +,+-9+) $/ ')* ,')'( /+-'%) (;+ %( /,/$ ')*

&(+-$ -, DCS.T"+ 8'-%$ &)-($ F%+(* G'$ C,/-+$$- ;+( -+('+ C,/-+$$- T-'%)A.T-'%)B %$ $%,%('- T-'%)A ')* "+)&+ ) *+$&-%;+* $+/'-'+(#. D-%)9 E'-(# P(')>HP? /+-'%) '(( ,- ;(&$ ')* &)-((+-$ -+('+* S&%) O D-,$C,/-+$$-$ ')* A+-&(+-$ $"'(( ;+ *%$';(+*.

F; G/ C)()( A*9%S>(= C)*9()6

T"+ ')%$-9+ &)-((+- -+$%*+$ %) "+ UCP. T"+ /-&+$$ 8'-%';(+ %)/$ "+ ')%$-9+ &)-((+- ')* "+%- -+('+* '('-,$ %(( ;+ &)8+#+* DCS 8+- "+ $+-%'( (%).T"+ ')%$-9+ &)-( '(9-%", *++-,%)+$ "+ &,/-+$$- /+-'%)9 /%) -+('%8+

"+ $-9+ (%,%')%$-9+ &)-( (%)+ ;'$+* ) "+ ((%)9 /-&+$$ 8'-%';(+ %)/$

o S'%& /-+$$-+ ' "+ %)(+ ')* (+ &,/-+$$- 304PT1221 ')* 304PT1232

o T+,/+-'-+ ' "+ %)(+ ')* (+ &,/-+$$- 304TT1222 ')* 304TT1231

o F( %) "+ &,/-+$$- 304FT1220

W"+) "+ &,/-+$$- '//-'&"+$ "+ ')%$-9+ &)-( (%)+ "+ ')%$-9+ &)-((+-%(( /+) "+ A)%S-9+ V'(8+ 304FV1212 (&'+* ) "+ &,/-+$$- -+&(+ (%)+ /-+8+) $-9+. W"+) "+ &,/-+$$- %$ -))%)9 ')* +(( ';8+ "+ $-9+ &)-( (%)+"+ ')%$-9+ 8'(8+ %$ &($+*.

T"+ 8'-%$ ,*+$ "+ ')%$-9+ &)-((+- '-+ (%$+* ;+(

o I) )-,'( /+-'%) "+ ')%$-9+ &)-((+- %$ %) AUTO


55/275

PETRO-CANADA EBLA




o D-%)9 &,/-+$$- $'-/ ')* $"*) $++)&+ "+ &)-((+- %$ -&+* %)

KSEUENCE ')* "+ ')%$-9+ 8'(8+ /+)$

o T"+ ')%$-9+ &)-((+- &') ;+ ,')'((# /+-'+* /+) - &($+ "+ ')%$-9+

8'(8+ -, "+ UCP HMI >H,')M'&"%)+ I)+-'&+?. H+8+- % "+ &,/-+$$-

/+-'%)9 /%) '//-'&"+$ "+ ')%$-9+ &)-( (%)+ "+ &)-((+- %$ $%&"+*

;'& A ,*+ ','%&'((#.

P(( C)*9()66(

T"+ &,/-+$$- /+--,')&+ %$ &)-((+* ;# "+ C,/-+$$- S&%) P-+$$-+

C)-((+-. C,/-+$$- $&%) /-+$$-+ %$ ,+'$-+* ;# 304PT1221. T"+ $&%)

/-+$$-+ &)-((+- $+)*$ ' $/++* $+/%) $%9)'( "+ V'-%';(+ S/++* D-%8+ S#$+,

>VSDS?. S/++* 8'-%'%) / 70 %$ )(# /$$%;(+. T"+ P+--,')&+ C)-((+- %$

/-+$+) %) "+ UCP ')* &') ;+ /+-'+* "+) %) L&'( ,*+. H+8+- "+

P+--,')&+ C)-((+- &') '($ ;+ /+-'+* -, DCS "+) $+(+&- %$ %) R+,+

,*+.

F- C,/-+$$- *%$&"'-9+ /-+$$-+ (%,%%)9 ' *%$&"'-9+ /-+$$-+ O8+--%*+ C)-((+-

%$ /-8%*+*. I "+ C,/-+$$- *%$&"'-9+ /-+$$-+ %)&-+'$+$ ';8+ %$ $+ /%) "+D%$&"'-9+ P-+$$-+ O8+--%*+ C)-((+- 8+--%*+$ "+ S&%) P-+$$-+ &)-((+- "+)

"+ / "+ O8+--%*+ C)-((+- %$ ;+( "+ / "+ S&%) P-+$$-+

C)-((+-. T"+ $+ /%) "+ 8+--%*+ &)-((+- %$ %+* ')* -%+) %) "+

PLC >UCP?.

H+8+- "+ $+ /%) - "+ S&%) P-+$$-+ C)-((+- &') ;+ '*$+* -, "+UCP HMI '$ +(( '$ -, "+ DCS /')+( *+/+)*%)9 ) "+ /$%%) "+ L&'(R+,+$%&".

W"+) "+ $%&" %$ %) KR+,+ /$%%) ((%)9 /+-'%)$ -, DCS %$ /$$%;(+

o DCS $+ /%) %$ -%+) "+ C)-((+- >DCS $"'(( K-'& "+ &)-((+- $+

/%) "+) %) K(&'(?. T"+ &)-((+- $"'(( $+)* "+ $+ /%) '$ ') ')'(9 8'(+

;'& "+ DCS - *%$/('# K$+ /%) ) "+ DCS C)-((+- '&+/('+.

o C)-((+- &') ;+ $%&"+* -, AUTO MANUAL ;# $+)*%)9 ' /($+* &,,')*

-, DCS UCP. T"+ &)-((+- $"'(( $+)* ' &)%-,'-# /($+ ;'& "+ DCS

- *%$/('# KAUTOMANUAL ) "+ DCS '&+/('+.

o I) MANUAL "+ / "+ 8'(8+ &') ;+ ,')%/('+* -, "+ DCS. T"+ DCS

-++$+* 8'(8+ /$%%) "%&" %$ ') ')'(9 $%9)'( %$ -%+) "+ &)-((+-.


56/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page #" o! "#

T"+ &)-((+- $"'(( $+)* "+ 8'(8+ /$%%) '$ ') ')'(9 8'(+ ;'& "+ DCS

- *%$/('# K8'(8+ /$%%) ) "+ DCS '&+/('+.

T"+ VSDS +)*$ *+&-+'$+ "+ $/++* "+ &,/-+$$- %) &'$+ "+ $&%) /-+$$-+ %$*+&-+'$%)9 ;+( "+ $+ /%).

T"+ 8'-%$ ,*+$ "+ C,/-+$$- S&%) P-+$$-+ C)-((+- '-+ (%$+* ;+(

o I) )-,'( /+-'%) "+ $&%) /-+$$-+ &)-((+- %$ %) A "+ *%$&"'-9+

/-+$$-+ 8+--%*+ &)-((+- $"'(( ;+ %) T-'&.

o D-%)9 C,/-+$$- $'-/ ')* $"*) $++)&+ "+ S&%) P-+$$-+

C)-((+- %$ -&+* %) KSEUENCE.

o T"+ S&%) P-+$$-+ C)-((+- &') ;+ ,')'((# /+-'+* %)&-+'$+ -*+&-+'$+ "+ &,/-+$$- $/++* -, "+ UCP HMI ')* "+ DCS. H+8+-

$%&"%)9 -, A M')'( %$ )(# /$$%;(+ "+) "+ &)-((+- %$ %) A ')*

) %) T-'&.

C)()( L> O6 S+9

A(( &)-( $'+9'-*%)9 $'-/ ')* $"*) $++)&+ &)&+-)%)9 "+ &,/-+$$-(;+ %( $#$+, %$ %,/(+,+)+* %) UCP. H+8+- (;+ %( &(+-$ ')* /,/$ &') ;+$'-+* ')* $//+* -, "+ DCS.

T"+ (;+ %( -+$+-8%- +,/+-'-+ %$ &)-((+* ;# ') +(+&-%& "+'+- %" "+-,$'

$%&". T"+ L;+ O%( R+$+-8%- +,/+-'-+ %$ &)-((+* ;# 304TC152 "%&"&)-($ "+ "+'+- ;# ' "+-,%$+- &)-( "%&" $%&"+$ "+ "+'+- ON ')* OFF ' '*+$%-+* +,/+-'-+. T"+ (;+ %( "+'*+- +,/+-'-+ %$ ,'%)'%)+* ' 5UCP?. T"+ S')*;# L;+ O%( P,/ %$ ','%&'((# $//+* '+- "+ 9+'-*-%8+) ,'%)/,/ %$ -))%)9 ')* ,'%)'%)$ "+ "+'*+- /-+$$-+ ';8+ 2.5 ;'-9.

S/6 G/ /*; S/(/9)* G/ S+9

T"+ *-# 9'$ $+'( &)$%$$ ') %);'-* ')* ') ;'-* $+'($. T"+ %);'-*$+'( $+'($;+++) "+ /-&+$$ 9'$ /-+$$-+ %)$%*+ "+ &,/-+$$- ')* "+ /-+$$-+ %) "+/-%,'-# 8+) (%)+. T"+ ;'-*$+'( $+'($ ;+++) "+ /-%,'-# ')* $+&)*'-# 8+)(%)+ /-+$$-+$. T"+ /-%,'-# 8+) /-+$$-+ %$ &)-((+* $&" "' "+-+ %$ '('#$ $,+( "-9" "+ %);'-* $+'( ')* "+ ;'-* $+'( - &(%)9 /-/$+$. 304PIC1464&)-($ "+ /-%,'-# 8+) /-+$$-+ ;# "-(%)9 "+ C)-( V'(8+ 304PCV1464(&'+* ) "+ /-%,'-# 8+) ('-+ $#$+,. T"+ $+&)*'-# $+'( 9'$ >N2? %$ $//(%+* '

&)-((+* /-+$$-+ ;# 304PIC1465. T"+ $+&)*'-# $+'( 9'$ >N2? %$ $//(%+* "+;'--%+- $+'($ /-+8+) (;+ %( &'--#8+- "+ $+'( '-+' ')* 8%&+ 8+-$'. T"%$ %$


57/275

PETRO-CANADA EBLA



GGS Operating Manual Vol #1 Page #/ o! "#

/-8%*+* 8%' ' $+('&%)9 /-+$$-+ -+9('- 304PV144-%/ %" ;(*)?

o ESD ;) &,/-+$$- $%*

o ESD ;) ) UCP >)% &)-( /')+(?

o UCP &-%%&'( '%(-+

H+8+- "+ ESD3 >-+&(+ -%/? &'$+$ )% $"*) %) -+&(+ ,*+ "+-+'$ '((

"+- $"*) &)*%%)$ &'$+ )% $"*) %" ;(*).

R++- S%+,+)$ C'$+ @ E+& *%'9-', >HE612427200?

C)()( S>*'*=

C,/-+$$- $'-/ ')* $"*) $++)&+ %$ ;%( %) "+ PLC >UCP?. T"+ S'-/$++)&+ &') ;+ $'-+* %) M')'( ,*+ %) $+/;#$+/ $++)&+ - "+ $++)&+ &');+ $//+* -, "+ DCS. T"+ $'$ 8'-%$ $'9+$ "+ $++)&+ $"'(( ;+*%$/('#+* %) "+ DCS 9-'/"%&$.

D-%)9 )-,'( /+-'%) "+) "+ &,/-+$$- %$ -))%)9 '(( "+ &)-((+-$ '-+ %)A. B+-+ %)%%'%)9 "+ $'-/ $++)&+ '(( -%/$ "'8+ ;+ &(+'-+* ')* '(( "+$'-/ %)+-(&$ "'8+ ;+ (%((+*. W"+) '(( $#$+,$ '-+ "+'("# "+ &,/-+$$-%(( ;+ /-+$$-%+*. T"+ &'$%)9 ')* $+'( &'8%# $"'(( ;+ *-'%)+* ;+-+ +8+-# $'-/

"%&" %$ ' ,')'( '&%8%# ')* /) &,/(+%) %(( ;+ &)8+#+* -, DCS "+ PLC'$ ' /($+ &,,')*.

T"+ &,/-+$$- %$ $'-+* %" ') /+) ')%$-9+ 8'(8+. O)&+ "+ ,- %$ -))%)9 ',%)%,, $/++* "+ &,/-+$$- &') ;+ ('*+* "+ ')%$-9+ ')* /+--,')&+&)-((+-$ %(( ;+ $%&"+* -, SEUENCE AUTO. W"+) "+ &,/-+$$- %$ $//+*"+ ')%$-9+ &)-((+- %$ $%&"+* SEUENCE "+ ')%$-9+ 8'(8+ %$ -&+/+)+*')* "+ &,/-+$$- %$ ;-9" ' $')*$%(( %) "+ /-+$$-%+* $'+. T"+ ,- %(($/ %"%) ' /-+*+%)+* %,+.

ESD -%/ %" - %" ;(*) $"'(( ;+ '$ /+- "+ &)*%%)$ 9%8+) %) $//(%+-$C@E *%'9-', *&,+) ). JI1


58/275

PETRO-CANADA EBLA




C)()( S>'9)* ?OD L56 C)*9()6

T"+ (+8+( "+ &((+&+* &)*+)$'+ %) 304V001A %$ &)-((+* ;# ' (+8+(%)*%&'%)9C)-((+- 304LIC1210 "%&" '&$ ) 304LV1210 &))+&+* ' F('-+ H+'*+-. T"+L+8+( C)-((+- -$ ) G'/ C)-( /"%($/"# "%&" /+)$ "+ L+8+( C)-( V'(8+' "+ "%9" (+8+( $+%)9 304LIC1210 ')* &)%)+$ -+,'%) /+) %(( % -+'&"+$"+ L (+8+( $+%)9 304LIC1210. T"+ 8'(8+ &)%)+$ ;+ %) &($+* &)*%%))%( "+ (+8+( '9'%) -+'&"+$ "+ H%9" (+8+( $+ 8'(+.

F6; G/ C)()( AVSD? *-%8+) ') ' F%+* S/++* ') ')* "-++ $+$ L8+-$.T"+ (+ +,/+-'-+ %$ &)-((+* ;# 304TIC1215 "%&" &)-($ "+ $/++* "+VSD *-%8+) ')$ ')* '($ %,/(+,+)$ ') KONOFF &)-( "+ %+* $/++* ')$.D-%)9 /+-%*$ ( ',;%+) +,/+-'-+ %+* $/++* ')$ %(( ;+ ','%&'((#-)+* +)$-+ ' $+'*# (+ +,/+-'-+ 50C ')* "+ VSD *-%8+) ')$-+'&" "+%- (+$ &)-((';(+ $/++*. 304TICA1267 ')* 304TICA125 &)-( "+$+ (8+-$ "+ -+$/+&%8+ ;'#.

T"+ VSD *-%8+) ') $/++* %$ &)-((+* ;# "+ &)%)$ &)-( -, 304TIC1215. I)

&'$+ +,/+-'-+ %)&-+'$%)9 ';8+ "+ $+ /%) "+ &)-((+- / '($

%)&-+'$+$. 304TIC1215 / %$ $%,(')+$(# 9%8+) ;" "+ VSD$ $&" "' "+

')$ '('#$ -) ' $',+ $/++*. T"+ %+* $/++* ') %$ &)-((+* '$ (($. I)&'$+ 304TIC1215 / -%$+$ ';8+ "+ "%9" $+ /%) >&)%9-';(+? ' KSTART

&,,')* %$ $+)* PMS $'- ;" "+ ') ,-$ $%,(')+$(#. T"+ ,-$

&)%)+ -))%)9 %(( "+ +,/+-'-+ '(($ ;+( "+ ( $+ /%) >&)%9-';(+?

"+) "+ &)-((+- $+)*$ ' KSTOP &,,')* $/ ;" "+ ') ,-$

$%,(')+$(#. T"+ ,- -+,'%)$ $//+* %(( "+ +,/+-'-+ -+''%)$ "+ "%9" $+

/%) ')* "+ &(+ %(( &)%)+. T"$ ' '(( %,+$ "+ ')$ '-+ +%"+- -))%)9 -

$//+*. KSTART ')* KSTOP &,,')*$ '-+ $+) -, DCS PMS 8+- $+-%'( (%).

M- K'( K-%//+* ) ESD K'8'%(';(+) '8'%(';(+ K-))%)9$//+* ')* KVSD-;(+ >)(# - VSD *-%8+$? ++*;'&$ $"'(( ;+ '8'%(';(+ DCS -, PMS 8+- $+-%'(

(%). F%+* $/++* ,- &') ;+ $'-+* - $//+* ;# "+ /+-'- %) KM')'( -, "+

DCS HMI. AM')'( (9%& - "+ ')$ -+$%*+$ %) CMS.

V'-%';(+ $/++* ,- $"'(( ;+ $'-+* ;# "+ /+-'- -, "+ DCS '('#$ -&+* %)KM')'(. W"+) "+ KSTART &,,')* %$ $+) -, DCS VSD VSD $"'(( $'- ')*-',/ / "+ $/++* '$ /+- 304TIC1215 /. T"+ /+-'- &') ,')'((# ,*('+"+ ') $/++* ;# $%&"%)9 "+ &)-((+- %) KM')'(. I "+ VSD -%/$ -, ESD - %$$//+* -, DCS "+ &)-((+- / %$ -&+* 0 ')* $%&"+$ KM')'(,*+. T"+ ;'#1 ')* ;'#2 (8+-$ T%( A)9(+$ '-+ &)-((+* ;# "+ &)%)$ &)-(-, 304TICA1267 ')* 304TICA125 -+$/+&%8+(#. I) &'$+ +,/+-'-+ %)&-+'$%)9';8+ "+ $+ /%) "+ &)-((+- / %)&-+'$+$. 304TICA12675 / %$


59/275

PETRO-CANADA EBLA




$%,(')+$(# 9%8+) '(( "+ "-++ (8+-$ $&" "' "+ "-++ (8+-$ "+ $',+

;'# '('#$ "'8+ "+ $',+ %( ')9(+.I +,/+-'-+ ' (+ A%- C(+- 9+$ ;+( "+ $+ /%) %-$ VSD *-%8+) ')-+*&+$ $/++*. W"+) % -+'&"+$ ,%)%,, $/++* %+* $/++* ') %$ $%&"+* ')*VSD ') %)&-+'$+$ / "+ -+%-+,+). L8+- %$ /+-'+* ;'$+* ) %)'+ '%-+,/+-'-+ &)-((+-. T"+ $+ /%) '%- +,/+-'-+ &)-((+- %$ ';8+ "#*-'+-,'%) +,/+-'-+ ')* (8+- &)-( %(( &,+ )(# "+) '%- +,/+-'-+ *-/$;+( "+ $+ /%) 8'(+.

E/(6+ P6/*9 HP O(/9)*

D-%)9 "%$ ,*+ "+ $&%) O D-,$ "+ F%+(* G'$ C,/-+$$-$ ')* "+%-

A+-&(+-$ %(( ;+ ;#/'$$+*. H+)&+ '(( &)-((+-$ '$ (%$+* ;+( -+('+* "+

$&%) O D-,$ "+ F%+(* G'$ C,/-+$$-$ ')* "+ A+-&(+-$ $"'(( ;+ -&+*

KM')'( ')* /$ *-%8+) 0 *-%)9 HP ,*+ /+-'%)$.

304TICA1267 F%+(* G'$ C,/-+$$- A+-&(+-A (8+- &)-( >;'#1?

304TICA125 F%+(* G'$ C,/-+$$- A+-&(+-A (8+- &)-( >;'#2?304TICA1215 F%+(* G'$ C,/-+$$- A+-&(+-A (+ +,/+-'-+ &)-(304LIC1210 F%+(* G'$ C,/-+$$- S&%) O D-,A (+8+( &)-(

304TICA1367 F%+(* G'$ C,/-+$$- A+-&(+-B (8+- &)-( >;'#1?304TICA135 F%+(* G'$ C,/-+$$- A+-&(+-B (8+- &)-( >;'#2?304TICA1315 F%+(* G'$ C,/-+$$- A+-&(+-B (+ +,/+-'-+ &)-(

304LIC1310 F%+(* G'$ C,/-+$$- S&%) O D-,B (+8+( &)-(

I) '**%%) "+ ';8+ "+ &,/-+$$- '&+/('+ - DCS /+-'%)$ (%+ &,/-+$$-$'- $++)&+ &,/-+$$- ,- $'- (;+ %( $')*;# /,/ $'- ')* (;+ %(&(+-$ $'- $"'(( ;+ *%$';(+* *-%)9 HP ,*+.

4.3 CONDENSATE SYSTEM

4.3.1 PROCESS DESCRIPTION

T"+ &)*+)$'+ -, "+ P-*&%) S+/'-'- >302V001? %$ /,/+* ;# C)*+)$'+P,/$ 302P001A - 302P001B *-%)9 "+ LP P"'$+ /+-'%) "+-+'$ "+ E'-(#O/+-'%) C)*+)$'+ P,/$ 302P002A ')* 302P002B %(( ;+ %) (%)+ *-%)9 "+ HP/"'$+. D-%)9 "+ LP /"'$+ "+ M%)%,,( C)-((+- 302FIC1130 %)$'((+* ) "+*%$&"'-9+ $%*+ "+ C)*+)$'+ P,/$ /-+&$ "+ /,/ ;# /+-'%)9 "+M%)%,,( C)-((+- V'(8+ 302FV1130. D-%)9 HP /"'$+ "+ L+8+( C)-((+-302LIC111302F001AB?. T"+ C)*+)$'+ F%(+-$ %(( -+,8+ 100 25,%&-) /'-%&(+ $%+')* ';8+ ')* -+,8+


60/275

PETRO-CANADA EBLA




(%)+ ')* "+ *%+-+)%'( /-+$$-+ '&-$$ "+ %(+- 302F001A %$ ,+'$-+* ;#

302PDI1146 302PDI1144 ,+'$-+$ "+ *%+-+)%'( /-+$$-+ - 302F001B %(+-. A$"+ *%+-+)%'( /-+$$-+ "+ %(+-$ %)&-+'$+$ '('-, %(( $)* ')* "+ %(+- %(( ;+%$('+* ')* &"')9+* "+ $')*;# %(+-. T"+-+ '-+ S'+# R+(%+ V'(8+$302PSV105 ')* 302PSV106 $+ ' ' /-+$$-+ 142 ;'-9 "%&" /+)$ "+F('-+ H+'*+-.

T"+ C)*+)$'+ -, "+ C)*+)$'+ F%(+-$ ($ "+ C)*+)$'+ C'(+$&+-302F002AB "+-+ '+- -, "+ C)*+)$'+ %$ -+,8+*. T"+ C'(+$&+- %$ *+$%9)+*- %)(+ '+- &)+) 1 ;# 8(,+ ')* "+ (+ '+- &)+) $"(* ;+ (+$$"') 200 //,. T"+ I)+-'&+ (+8+($ C'(+$&+- 302F002AB '-+ ,+'$-+* ;# L+8+(T-')$,%+-$ 302LT1156A@B -+$/+&%8+(#. O)+ C'(+$&+- %(( ;+ ) (%)+ ')* "+*%+-+)%'( /-+$$-+ '&-$$ "+ C'(+$&+- +(+,+) 302F002B %$ ,+'$-+* ;#

302PDI1167 ')* 302PDI116< ,+'$-+$ "+ *%+-+)%'( /-+$$-+ - 302F002A. A"%9" *%+-+)%'( /-+$$-+ '('-, "+ C'(+$&+- "+ C'(+$&+- %(( ;+ %$('+* ')*&"')9+* "+ $')*;# C'(+$&+-. T"+-+ '-+ S'+# R+(%+ V'(8+$ 302PSV10 ')*302PSV107 $+ ' ' /-+$$-+ 142 ;'-9 ')* "+ ;(*) %$ &))+&+* "+ F('-+H+'*+-.


61/275

PETRO-CANADA EBLA




CONDENSATE PUMPS

E%/,+) T'9 N. 302P001ABT#/+ C+)-%9'(F(%* H#*-&'-;) C)*+)$'+

D+$&-%/%) R'+* U)%T+,/+-'-+ 36.0 C

S&%) P-+$$-+ 26.2 ;'-'D%$&"'-9+ P-+$$-+


62/275

PETRO-CANADA EBLA




EARLY OPERATION CONDENSATE PUMPS

E%/,+) T'9 N. 302P002ABT#/+ R'-# P-9-+$$%8+ C'8%# T#/+F(%* H#*-&'-;) C)*+)$'+

D+$&-%/%) R'+* U)%T+,/+-'-+ 41 C

S&%) /-+$$-+ 7.4 ;'-'D%$&"'-9+ /-+$$-+ R%&" W%)+-L+') S,,+-?

0.170.30 C/

M- P+- 40.56 W

M'+-%'( C)$-&%)C/*=7D/(+ S'%)(+$$ S++(I66(7D/(+ S'%)(+$$ S++(

S+'( T#/+ M+&"')%&'(

4.3.2 C)*;*/9 S+9 C)*9()6

T"+ %)+-'&+ (+8+($ C'(+$&+- 302F002AB '-+ ,+'$-+* ')* &)-((+* ;#

T-')$,%+-$ 302LT1156AB -+$/+&%8+(#. T"+ &'(+$&+- LT - *# %$ $+(+&+* "-9"

' *#$')*;# $+(+&- $%&" 302LHS1156. T"+ P-*&+* W'+- (+8+( %$ &)-((+*

;# L+8+( C)-((+- 302LIC1156 "%&" &)-($ 302LV1156 (&'+* ) "+ P-*&+*

W'+- (+ (%)+. T"+ *-# &)*+)$'+ -, "+ C)*+)$'+ C'(+$&+- %$ %)+&+* %)

"+ *-# 9'$ -, "+ G'$ D+"#*-'%) C(,) 305C001 ')* "+ ,%+* (%* %$ -+*

GTP "-9" ' 6 , -) (%)+.

4.3.2.1 N)(/6 O(/9)* LP M);

D-%)9 LP ,*+ "+ C)*+)$'+ /,/$ '-+ /-+&+* '9'%)$ ( ( ;# "+

M%)%,,F( C)-( V'(8+ 302FV1130 /+-'+* ;# C)-((+- 302FIC1130 "%&"

$"'(( ;+ -&+* KM')'( ')* / *-%8+) 0 )*+- "+ ((%)9 &)*%%)$

o P(') %) E'-(# O/+-'%) >HP? ,*+

o B" &)*+)$'+ /,/$ 302P001 A ')* B '-+ $//+*

4.3.2.2 E/(6+ O(/9)* HP );

D-%)9 HP ,*+ P-*&%) S+/'-'- C)*+)$'+ L+8+( C)-((+- 302LIC111


63/275

PETRO-CANADA EBLA




-+&(+ (%)+. T"+ E'-(# O/+-'%) C)*+)$'+ P,/$ '-+ P$%%8+ *%$/('&+,+) P,/$

')* -$ ) ;'& /-+$$-+. T-) (%)+ /+-'%)9 /-+$$-+ 8'-%+$ -, 67.2 B'-'>*-%)9 -)*) /+-'%)? 76.2 ;'-' >*-%)9 )-,'( P(') O/+-'%)?. D-%)9 HP,*+ /+-'%) P-*&%) S+/'-'- /-+$$-+ %$ 7.0 ;'-'. H+)&+ *-%)9 "+ HP,*+ /+-'%) "+-+ '-+ &"')&+$ /+-'%)9 302P002AB ' 8+-# (*%+-+)%'( /-+$$-+. 302PIC1132 %(( ,'%)'%) &+-'%) *%+-+)%'( /-+$$-+ -302P002AB ;# "-(%)9 302FV1172 $%)9 / -, 302PIC1132.

302LIC111&)*+)$'+ "#*-&'-;)$ - (%%* '+-?-+&8+-+* %) "+ ;, "+ %)(+ $&-;;+- '-+ *-') *) )*+- (+8+( &)-( ')**-'%)+* F('-+ D-, "-9" ' C"+& V'(8+ ESD V'(8+ 305:V3001 ')* ' L+8+(

C)-( V'(8+ 305LV3013 *-%)9 HP ,*+ /+-'%). D-%)9 LP /+-'%) "+&)*+)$'+ %$ -+-)+* "+ P-*&%) S+/'-'-. T"+-+ '-+ L+8+( T-')$,%+-$


64/275

PETRO-CANADA EBLA




)+ - ;, (+8+( &)-( &)*+)$'+ %) "+ %)(+ $&-;;+- 305LT3013 ')* "+

"+- - ESD &)-( 305LT3015. F- "+ ++&$ 305LAHH3015 ')*305LALL3015 -++- C'$+ @ E+& D%'9-', 250EPRCNE05001.

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

/-/$+. T"+-+ '-+ H%9"H%9" ')* LL (+8+( '('-,$ 305LAHH3016 ')*LALL3016 "+ ++&$ "%&" '-+ *+'%(+* %) C'$+ @ E+& D%'9-',250EPRCNE05001.

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

D-# G'$L+') TEG H+' E&"')9+- >305E004? "+-+ "+ (+') TEG %$ &(+* ,'%)'%) "+ *%+-+)&+ 5 10C ;+++) "+ (+') TEG ')* + 9'$ >+)+-%)9 "+*+"#*-'%) &(,)?.

T"+ -%&" TEG &,+$ *) "+ $-&-+* /'&%)9 '+- ';$-/%) ,%$-+ ')* %$$+) TEG R+9+)+-'%) $#$+,. T"+-+ '-+ S'+# R+(%+ V'(8+$ 305PSV11


65/275

PETRO-CANADA EBLA




GAS DEHYDRATION COLUMN

E%/,+) T'9 N. 305C001

T#/+ P'&+* C(,)P-&+$$ M+*%, H#*-&'-;) G'$ @ TEGD+$&-%/%) M'%,, M%)%,, U)%

D+$%9) T+,/+-'-+ 72 =15 CD+$%9) P-+$$-+


66/275

PETRO-CANADA EBLA




F=. 4 G/ C)()* /*; G/ D:+;(/9)*


67/275

PETRO-CANADA EBLA




4.4.2 G/ D:+;(/9)* C)*9()6

4.4.2.1 30%C%001 P(>( C)*9()6

U)*+- )-,'( /+-'%) "+ D+"#*-'%) C(,) >305C001? /-+$$-+ %$ 98+-)+* ;#"+ /-+$$-+ ($$+$ %) "+ *)$-+', -) (%)+ / "+ GTP '&%(%#. H+8+- /-+8+) ' ( /-+$$-+ &&--%)9 %) "+ &)'&- *-%)9 ( ( - /$+ &)*%%)$305PIC300< %(( &)-( "+ &(,) /-+$$-+ ;# "-(%)9 305PV300


68/275

PETRO-CANADA EBLA




4.4.2.3 30%C%001 B)99) L56 C)*9()6

A(( "+ (%%*$ >&)*+)$'+ "#*-&'-;)$ - (%%* '+-? -+&8+-+* %) "+ ;, "+ I)(+ S&-;;+- '-+ *-') *) )*+- (+8+( &)-( ')* -+-)+* "+ P-*&%)S+/'-'-F('-+ *-%)9 LPHP M*+. 305LIC3013 &)-($ "+ ;, (+8+( "+I)(+ S&-;;+-. I %$ ' G'/ C)-((+- "%&" "'$ O)O '&%) ) C)-( V'(8+305LV3013 "-9" "%&" "+ )&+* &)*+)$'+ (%%* %$ -+-)+* ;'& "+%)(+ P-*&%) S+/'-'- *-%)9 LP ,*+ /+-'%). D-%)9 HP ,*+ /+-'%) '(((%%* -+&8+-+

ggs operating manual vol 1

Documents