getting the most from lube oil analysis
TRANSCRIPT
-
7/26/2019 Getting the Most From Lube Oil Analysis
1/16
GETTING THE MOST
OUT OF LUBE OILANALYSIS
Common Oil Analysis Tests & Their Significance
-
7/26/2019 Getting the Most From Lube Oil Analysis
2/16
InsightServices,Inc. | www.TESTOIL.com | @testoil1
TTOverview
Thepracticeofoilanalysishaschangeddrasticallyfromitsoriginal
inceptionintherailroadindustry.Intodaysexplodingcomputerand
informationage,oilanalysishasevolvedintoamandatorytoolinones
predictivemaintenance(PdM)arsenal.
AsaPdMtool,oilanalysisisusedtouncover,isolateandoffersolutions
forabnormallubricantandmachineconditions.Theseabnormalitiescan
resultinexpensive,sometimescatastrophicdamagecausinglost
production,extensiverepaircosts,andevenoperatoraccidents.
Thegoalofaneffectiveoilanalysisprogramistoincreasethereliability
andavailabilityofmachinerywhileminimizingmaintenancecosts
associatedwithoilchangeouts,labor,repairsanddowntime.
Accomplishingthisgoaltakestime,trainingandpatience.However,the
resultsaredramaticandthedocumentedsavingsandcostavoidance
aresignificant.
-
7/26/2019 Getting the Most From Lube Oil Analysis
3/16
3 InsightServices,Inc. | www.TESTOIL.com | @testoil1
Contents
0B0B0B
LubricationProperties .................................................................................................................... 4
1B1B1BTheRoleofOilAnalysis................................................................................................................... 6
2B2B2BElementalSpectroscopy.................................................................................................................. 7
3B3B3BViscosity .......................................................................................................................................... 9
4B4B4BAcidNumber ......................................................................................................................... ........ 10
5B5B5BBaseNumber................................................................................................................................. 11
6B6B6BWaterContamination ................................................................................................................... 12
7B7B7B
ParticleCount................................................................................................................................ 13
8B8B8BFerrousWearConcentration ........................................................................................................ 14
9B9B9BAnalyticalFerrography.................................................................................................................. 15
10B10B10BConclusion..................................................................................................................................... 16
-
7/26/2019 Getting the Most From Lube Oil Analysis
4/16
4 InsightServices,Inc. | www.TESTOIL.com
The primary functions of a lubricant are to
lubricate, cool, clean, protect, seal andtransmit power.
0B0B0BLubrication Properties
Lubeoilanalysisisusedextensivelytohelpcompaniesmaintaintheir
equipment.Inordertotakefullbenefitfromthetestdatafromoilsamples,itisimportanttounderstandthebasicpropertiesofa
lubricant. Equallyimportantistheunderstandingofhowthese
propertiesaffecttheabilityofthelubricantto function.Lastly,
knowledgeofthecommontesttechniquesandinstrumentationusedto
analyzeoilcanaidindatainterpretationandleadtomoreproductive
correctiveaction.
Toeffectivelymonitorhowwellalubricantisworking,thefunctionsof
thelubricantmustbeunderstood.Theprimaryfunctionofalubricantis
quiteobviouslytolubricate(thatis,toreducefriction).Byreducing
friction,wearisreduced,asistheamountofenergyrequiredto
performthework.
In1699,aphysicistnamedGuillaumeAmontonsdeducedthatfrictionis
theresultofsurfaceroughness.Sincenosolidsurfaceisperfectly
smooth,opposingfrictionsurfaceshavepeakscalledasperitiesthat
comeincontactwithoneanother.Ideally,alubricantwillphysically
separatetheseasperitieswithanoilfilm.Thisiscalledfullfluidfilm
lubrication.
Whentheproperlubricantisused,andtheproperloadisapplied,the
asperitiesarenotincontactandintheorynowearwilloccur.When
inadequatelubricationispresent,ortheloadisincreased,theoilfilm
willnotbethickenoughtofullyseparatetheasperities.Mixed
lubrication,a cross between boundary and hydrodynamic
lubrication,occurswhentheoilfilmthicknessisequaltotheaverage
asperityheight.Thelargestasperitieswillcomeincontact,resultingin
increasedwear.
Manyoilsarefortifiedwithantiwearadditivestocombatwearunder
thesecircumstances.Asloadcontinuestoincrease,orlubrication
degrades,boundarylubricationoccursandtheoilfilmthicknesscannot
-
7/26/2019 Getting the Most From Lube Oil Analysis
5/16
5 InsightServices,Inc. | www.TESTOIL.com
separatethefrictionsurfaces.Thiscanresultinmetaltometalcontact.
Atthispoint,asperitiesareadheringtooneanother,causingsevere
machinewear.Thiscanalsomanifestitselfduringperiodsofshock
loading,startuporshutdown.Extremepressureadditivesareusedin
oilsthatfrequentlyencounterthesetypesofsituations.
Lubricantsalsocontrolthetemperatureoftheequipment.Oilabsorbs
heat generatedatthefrictionsurfaceandcarriesitawaytobe
dispersed.Manysystemsincorporateheatexchangersorradiatorsto
aidinremovingheatfromthesystem.Alongwithheat,lubricants
transportdirtandotherdebrisawayfromthefrictionsurface.
Particulatecontaminationleadstoincreasedwearthroughabrasionand
reducedoilflow.Someoiladditivepackagescontainagentsthatbreak
upcontaminantsandholdtheminsuspensiontobefilteredout.This
preventsharmfuldepositsandvarnishfromformingwithinthe
equipment.Alkalineadditivesalsoprotectthecomponentsbyneutralizingacidandpreventingcorrosion.
Hydraulicoilshavetheaddedfunctionoftransmittingpower.To
functionproperly,hydraulicoilmustbecleanandfreeofcontaminants.
Manycontaminantswillcauseoiltofoamandentrainairorwater.
Entrainedaircausestheoiltocompressunderpressure,resultingina
lossofpower.Particulatecontaminantscancausethecontrolvalvesto
malfunctionandrestricttheoilflow.
-
7/26/2019 Getting the Most From Lube Oil Analysis
6/16
6 InsightServices,Inc. | www.TESTOIL.com
1B1B1BThe Role of Oil Analysis
Selectingtheproperlubricant,alongwithcarefulmaintenanceofthat
lubricant,isessentialtoensureadequateprotectiontoanymachine.Properlubricationisdefinedasacorrectamountofthecorrect
lubricantatthecorrecttime.
Maintainingalubricantmeansensuringthatithasthecorrectviscosity
andthenecessaryadditivesfortheapplication.Stepsmustbetakento
keepthelubricantcleanandserviceable.Oilanalysisisthemost
effectivewaytoprolongtheusefullifeoflubricants,whilemaintaining
maximumprotectionofequipment.
Oilanalysistestsrevealinformationthatcanbebrokendownintothree
categories:
Lubricantcondition:theassessmentofthelubricantcondition
revealswhetherthesystemfluidishealthyandfitforfurther
service,orisreadyforachange.
Contaminants:increasedcontaminantsfromthesurrounding
environmentintheformofdirt,waterandprocess
contaminationaretheleadingcauseofmachinedegradation
andfailure.Increasedcontaminationindicatesthatitistimeto
takeactioninordertosavetheoilandavoidunnecessary
machinewear.
Machinewear:anunhealthymachinegenerateswearparticles
atanexponentialrate.Thedetectionandanalysisofthese
particlesassistinmakingcriticalmaintenancedecisions.
Machinefailureduetowornoutcomponentscanbeavoided.It
isimportanttorememberthathealthyandcleanoilleadstothe
minimizationofmachinewear.
Lubricantconditionismonitoredwithteststhatquantifythephysical
propertiesoftheoiltoensurethatitisserviceable.Metalsanddebris
associatedwithmachineweararemeasuredtomonitorequipment
health.Someteststargetspecificcontaminantsthatarecommonly
foundinoils. Itisimperativetoselecttheproperblendofteststo
monitorthemachineslubricantcondition,weardebrisand
contaminantsinordertomeetthegoalsofsuccessfuloilanalysis.
-
7/26/2019 Getting the Most From Lube Oil Analysis
7/16
7 InsightServices,Inc. | www.TESTOIL.com
Elemental Spectroscopy is generally used to
provide qualitative and quantitative
information about metals in oil samples.
2B2B2BElemental Spectroscopy
Elementalspectroscopyisatestthatmonitorsallthreecategories
(lubricantcondition,weardebrisandcontaminants).Aspectrometerisusedtomeasurethelevelsofspecificchemicalelementspresentinanoil.
Twotypesofspectrometersarecommonlyused.Arcemission
spectrometersapplyenergyintheformofanelectricarctothesample.
Thisexcitestheatomsintovaporform,creatingaspectrumwherelight
isgenerated.Individuallightfrequenciesinthespectrumaremeasured
andquantifiedtodeterminethepresenceandquantitiesofspecific
elementspresent.Theothercommontypeofspectrometeristhe ICP
(inductivelycoupledplasma)spectrometer.Thisoperatesonasimilar
principle,exceptthattheenergyisappliedtothesamplebyaplasma
flameratherthananelectricarc.
Therearetypically20elementsmeasuredbyspectroscopyandreported
inpartspermillion(ppm).Thesemeasurementsrepresentelementsin
solution.Spectroscopyisnotabletomeasuresolidparticleslargerthen
roughly7m,whichleavesthistestblindtolargersolidparticles.
Typicallevelsofwearcanvarygreatlydependingonthetypeof
equipmentbeingsampled.Forexample,agearboxwillnormallyhave
muchhigherlevelsofironthanahydraulicsystem.Levelsofwearcan
varyacrossdifferentunitsofthesametypedependingonoilhours,
operatingconditions,loadinglevelsorotherconditions.Forthisreason,
itisimpossibletoestablishfirmlimitsforanypieceofequipmentbased
solelyontheequipmenttype.Totakefulladvantageofmonitoring
wear;atrendshouldbeestablishedtoprovideanoperationalbaseline
ofdata.Thiswillensuredetectionofabnormalwearratesasthey
developandallowsforthefactthatsimilarequipmentmaynotwearat
thesamerate.
Monitoringtheadditivelevelsprovidesinformationtoensurethatthe
properlubricantisbeingusedfortheapplicationandfortoppingoff.
Fourtypesoflubricantsaregenerallyusedinmostindustrial
applications,andeachhasdifferentadditivelevels.Itisimportantto
-
7/26/2019 Getting the Most From Lube Oil Analysis
8/16
8 InsightServices,Inc. | www.TESTOIL.com
Many oils are formulated for specificapplications and alternative additives must
be used.
notethatanoilslevelofadditivesmeasuredbyspectroscopyisnot
necessarilyanindicationoftheoilsquality.
Engineoilswilltypicallycontainantiwearadditivescomposed
ofzincandphosphorus.Oneshouldexpecttoseethese
elementspresentinapproximately1000ppm(200ppm).Adetergentpackageshouldalsobepresent,composedofsome
configurationofbarium,magnesiumandcalcium.Theselevels
willvarydependingontheoil.
Extremepressureoilsaretypicallyforgearapplications.Itis
commontoseesignificantamountsofphosphorus.
Antiwearoilsincludemanybearingoils,somegearoilsand
hydraulicfluids.Theseoilscontainbothzincandphosphorus
from200to600ppm.Theremaybeverylowlevelsof
detergent(magnesiumorcalcium)presentalso.
Rustandoxidationinhibitingoilsaretheeasiesttoidentify.
Theyincludeturbineoils,compressoroil,andsomebearingand
hydraulicoils.Theseoilshavenometallicadditivesthatcanbe
measuredbyspectroscopy,sothereshouldbeextremelylow
numbersforalladditivemetals.
Itisnotuncommontoseelowlevels(20ppm)ofsomeadditivemetals
wheretheyarenotexpected.Thisisusuallytheresultofresidual
contaminationintheequipmentorstoragetanks.
Thereareoilsthatdonotfitintothesedescriptions. Manyoilsare
formulatedforspecificapplicationsandalternativeadditivesmustbe
used.Anexamplewouldbeoilsformulatedforsomestationaryand
electromotivedieselengines.Inmanycases,operatingconditionsor
emissionconcernscallforalesstraditionaladditivepackage.
Aswithanytypeoftesting,spectroscopyissubjecttoinherentvariance.
Highwaterlevelscancauseinterferenceinthespectrum,ascanthe
matrixofsomesyntheticbasestocks.Inshort,alwaysdoublecheckwith
anothersamplebeforetakinganyinvasivemaintenanceaction.Never
relyonjustonepieceofdatawhenmakingamaintenancedecision.
-
7/26/2019 Getting the Most From Lube Oil Analysis
9/16
9 InsightServices,Inc. | www.TESTOIL.com
A lubricant with the improper viscosity will
lead to overheating, accelerated wear. This
will result in the failure of the machine.
3B3B3BViscosity
Anoilsviscosityisconsidereditsmostimportantproperty.Themost
commontechniqueformeasuringanoilsviscosityisfollowingASTMD445usingaviscometer(ASTM,2011).Asmallsampleoftheoilis
drawnintoacalibratedcapillarytubeinaconstanttemperaturebath.
Oncethesamplecomestotemperature,itisallowedtoflowdownthe
tubeapredetermineddistance.Theviscosityistheproductoftheflow
timeandtubecalibrationfactor.Theresultsarereportedastheoils
kinematicviscosityincentistokes(cSt).
IndustrialoilsareidentifiedbytheirInternationalStandardfor
Organizationviscositygrade(ISOVG).TheISOVGreferstotheoils
kinematicviscosityat40C(104F). Anoilsweightcommonlyrefersto
itskinematicviscosityat100C(212F).Theweightofmultigradeoils
isrepresentedbythesecondnumberintherating.A10W30wouldbe
30weightoil.The10aftertheW,whichstandsforwinter,refersto
howtheoilperformsincoldweatherconditions.
Whenanoilsviscosityincreases,itisusuallyduetooxidation,
degradationorcontamination.Thisistheresultofextendedoildrain
intervals,highoperatingtemperatures,orthepresenceofwateror
anotheroxidationcatalyst.Increasedviscositycanalsobetheresultof
excessivecontaminationwithsolidssuchassootordirt,aswellas
toppingoffwithahighergradelube.Watercontaminationcanalso
causehighviscosity.
Adecreaseintheoilsviscosityismostcommonlyduetocontamination
withfuelorasolvent.Anoilsviscosityalsocanbeaffectedifthewrong
oilisusedfortopofforreplenishment.
Ifalubricantdoesnothavetheproperviscosity,itcannotproperly
performitsfunctions.Iftheviscosityisnotcorrectfortheload,theoil
filmcannotbeestablishedatthefrictionpoint.Heatandcontamination
arenotcarriedawayattheproperrates,andtheoilcannotadequately
protectthemachine.
-
7/26/2019 Getting the Most From Lube Oil Analysis
10/16
10 InsightServices,Inc. | www.TESTOIL.com
4B4B4BAcid Number
Acidnumberisanindicatorofoilhealth.Itisusefulinmonitoringacid
buildupinoilsduetodepletionofantioxidants.Oiloxidationcausesacidicbyproductstoform.Highacidlevelscanindicateexcessiveoil
oxidationordepletionoftheoiladditivesandcanleadtocorrosionof
theinternalcomponents.Bymonitoringtheacidlevel,theoilcanbe
changedbeforeanydamageoccurs.
Anoilanalystislookingforasuddenincrease.Whenyouroilisflagged
forhighacidlevels,itindicatesacceleratedoiloxidation,andyoushould
changetheoilassoonaspossible.Ifanyoftheremaininghighlyacidic
oilisleft,itwillquicklydepletetheantioxidantsinthenewoil.
AcidnumberismeasuredbytitrationusingASTMD664orD974.Both
methodsinvolvedilutingtheoilsampleandaddingincremental
amountsofanalkalinesolutionuntilaneutralendpointisachieved.
TheAcidnumberofanewoilwillvarydependentuponthebaseoil
additivepackage.AnR&OoilwillusuallyhaveaverylowAN,around
0.03.AnAWorEPoilwillhaveaslightlyhighervalue,typicallyaround
0.5.EngineoilscommonlyhaveahigherAN,intheneighborhoodof1.5.
Acidnumberismeasuredbytitration
usingASTMD664orASTMD974
(ASTM,2011;ASTM,2008). Bothtest
techniquesinvolvedilutingtheoil
sampleandaddingincremental
amountsofanalkalinesolutionuntila
neutralendpointisachieved.
-
7/26/2019 Getting the Most From Lube Oil Analysis
11/16
11 InsightServices,Inc. | www.TESTOIL.com
5B5B5BBase Number
Basenumbertestingisverysimilartoacidnumbertestingexceptthat
thepropertiesarereversed.Thesampleistitratedwithanacidicsolutiontomeasuretheoilsalkalinereserve. ASTMD2896andASTM
D4739arethemostcommonlyusedmethodstomeasurethebase
number(ASTM,2007;ASTM,2008).
Manyoils(especiallymotoroils)arefortifiedwithalkalineadditivesto
neutralizeacidsthatareformedasaresultofcombustion.Indiesel
engineapplications,acidisformedinthecombustionchamberwhen
moisturecombineswithsulfurunderpressure.Measuringthebase
numberwillhelpensurethatasufficientamountof additiveshave
beenaddedtotheoiltohelpresistoxidationduetoacid.
Thebasenumberofoilishighestwhentheoilisnewanddecreases
withuse.Onceagain,condemninglimitsarebasedontheapplication.
Asarule,thebasenumbershouldnotdropbelowhalfofitsoriginal
value.Basenumbervaluesfornewengineoilsverygreatlydepending
ontheapplication.
Basenumbertestingmeasuresthe
reservealkalinityinalubricant.The
amountofreservealkalinityina
lubricantiscriticalforcertainoils.
Oftenanoilisfortifiedwithalkaline
additivestocombatacidformation.
Thebasenumberisatitshighestasa
newoilanddecreaseswithservice.
-
7/26/2019 Getting the Most From Lube Oil Analysis
12/16
12 InsightServices,Inc. | www.TESTOIL.com
6B6B6BWater Contamination
Watercontaminationisdetrimentaltoanylubricant.Asimplecrackle
testisusedtodetermineifwaterispresentinoil.Asmallvolumeofthelubricantisdroppedontoahotplateand,ifbubblesorcracklesoccur,
waterispresent.
Ifacrackletestispositive,furthertestingisneededtoquantifythe
amountofwaterbyusingKarlFischertitrationbyASTMD6304(ASTM,
2007).Ameasuredamountofoilisintroducedintoatitrationchamber.
ThissolutionistitratedwithKarlFischerreagenttoaspecificendpoint.
Theamountofreagentusedandthesamplevolumearecalculatedand
convertedtoppmorpercentbymass.
Lowlevelsofwater(0.5%)aretypicallytheresultofcondensation.Higherlevelscanindicateasourceofwateringress.Watercanentera
systemthroughseals,breathers,hatchesandfillcaps.Internalleaks
fromheatexchangersandwaterjacketsareotherpotentialsources.
Whenfreewater(nonemulsified)ispresentinoil,itposesaserious
threattotheequipment.Waterisaverypoorlubricantandpromotes
rustandcorrosiontothecomponents.Dissolvedwaterinoil
(emulsified)willpromoteoil
oxidationandreducetheloadhandlingabilityoftheoil.Waterinany
formwillcauseacceleratedwear,increasedfriction,andhighoperating
temperatures.Ifleftunchecked,waterwillleadtoprematuremachinefailure.Inmostsystems,watershouldnotexceed500ppm.
UsingtheKarlFischertitration
method,areagentistitrated
intoameasuredamountof
sampleandreactswiththe
hydroxidemoleculespresent
inthemoisture.This
depolarizesanelectrodeand
determinesthetitration
endpoint.Resultsarereported
aseitherpercentwateror
ppm(1%=10,000ppm).
-
7/26/2019 Getting the Most From Lube Oil Analysis
13/16
13 InsightServices,Inc. | www.TESTOIL.com
High particle counts indicate dirty oil.
7B7B7BParticle Count
Particulatecontaminationhasnegativeeffectsonalltypesofequipment.Particlecounttestingisawaytomonitorthelevelofsolid
contaminationintheoil.Twotypesofautomaticparticlecountersare
usedtotestoilcleanliness:lightblockageandporeblockage.
Lightblockage:Thelightblockagetechniqueinvolvespassinga
samplethroughasmallorificethathasalaserlightsourceonone
sideandanopticalsensorontheotherside.Particlesinterrupting
thelightbeamarecounted,andsizeisdeterminedbythedegreeof
lightblockage.Lightblockageparticlecountingisnoteffectivewhen
oiliscontaminatedwithwaterorwhenairisentrainedintheoil.In
thesecircumstances,waterorairbubbleswillbecountedas
particlescausingerroneousresults.
Poreblockage:Theporeblockageorflowdecaytechniquepasses
thesamplethroughameshfilter.Asafilterclogs,theflowofthe
sampleisslowed.Theamountofflowdecayiscalculated,andthe
particlecountcanthenbeextrapolated.Becausewaterdroplets
andentrainedairwillnotrestrictthefluidflow,thereisno
interferencefromthesecontaminants.
Resultsarereportedasparticlespermilliliterinsixsizeranges:4,6,
14,25,50and100. ISOCleanlinessCodesarethenassignedfor
particlesin4,6and14mranges(ISO4406:1999).Theresultis
reportedbythreenumberswithaslashbetweenthem;thefirstnumber
referstoparticlesinthe4mrange,thesecondtoparticlesinthe6
mrangeandthethirdinthe14mrange.Thelowerthenumbersin
theISOCleanlinessCode,ISO4406,thecleanerthefluid.
Particulatecontaminationisameasurementoftheeffectivenessof
filtrationandcanindicatewhenexcessiveexternalcontaminationis
occurring.Advancedmachinewearwillalsocauseincreasedparticle
counts.Generally,thelowersizerangesareconsideredindicativeof
contaminationandsilt,whilethelargersizerangespointtowear
problems.
-
7/26/2019 Getting the Most From Lube Oil Analysis
14/16
14 InsightServices,Inc. | www.TESTOIL.com
8B8B8BFerrous Wear Concentration
Insomecases,aparticlecountisnotaneffectivetestbecausethe
sampleisinherentlydirtyandfilteringtheoilmaynotbeplausible.Aparticlecountindicatesthatthesampleisextremelydirty,butitdoes
notgiveanyindicationofferrouswear.Ingearboxes,ferrouswearmay
bemoreimportantthanoverallparticlecount.Insuchanapplication,
ferrouswearconcentrationisagoodsubstitutionforaparticlecount
test.
Awearparticleanalyzerquantifiestheamountofferrousmaterial
presentinasampleoffluid. Ameasuredamountofsampleisinserted
intotheanalyzerandamountofferrousmaterialisdeterminedbya
changeinmagneticflux. Thischangeisthenconvertedintoferrous
concentrationinpartspermillion.Usingthismethod,thereareno
interferenceswithnonferrousparticles.
Oneadvantageofaferrousdebrismonitoristhatitwillmeasureferrous
weardebrisinalltypesofoil,fromgearboxlubricantsthrough
hydraulics.Oneoftheotherkeybenefitsisthatitwillalsomeasure
ferrousweardebrisfoundingrease.
AsimilartesttotheferrousdebrismonitorisDR(directread)
ferrography. DRferrographycollectspositivelychargedparticlesontwo
lightsourcesandmeasurestheamountofblockedlighttodetermine
thelevelofferrouscontaminantspresentinanoil. Althoughthesetwo
testsprovidethesameinformation,theyarenotinterchangeable.
Theferrouswear
concentrationgivesa
directmeasureofthe
amountofferrouswear
metalspresentina
sample.
-
7/26/2019 Getting the Most From Lube Oil Analysis
15/16
15 InsightServices,Inc. | www.TESTOIL.com
Analytical Ferrography is the best method for
determining severity and type of wear present
with no particle size or metallurgy
limitations.
9B9B9BAnalytical Ferrography
Analyticalferrographyisusedtoseparatesolidcontaminationandwear
debrisfromalubricantformicroscopicevaluation.Asstatedearlier,spectroscopyisnotabletomeasurewearparticleslargerthan7min
size.Whileparticlecounting,ferrouswearconcentrationandDR
ferrographyareabletodetectthepresenceoflargerparticles,they
cannotqualifytheircompositionororigin.Analytical ferrographyisable
toidentifywearparticles,theircompositionandtheiroriginbyvisually
analyzingthemmicroscopically.
Adilutedoilsampleisallowedtoflowoveraspeciallytreatedslide
whichispositionedatanangleoverastrongmagnet.Theferrous(iron)
particlesareattractedtothemagnetanddepositedontotheslidein
decreasingsizeastheoilflowsdownthesubstrate.Nonferrousparticles
aredepositedrandomlywhileferrousparticleslineupinchainsasa
resultofthemagneticflux.Theresultisamicroscopicslidewiththe
particlesseparatedbysizeandcomposition.
Microscopicexaminationofthedebrisrevealsinformationaboutthe
conditionoftheequipment.Observingtheconcentration,size,shape,
compositionandconditionoftheparticlesindicateswhereand
howtheyweregenerated.Particlesarecategorizedbasedonthese
characteristics,andconclusionscanbedrawnregardingthewearrate
andhealthofthemachine.
Thecompositionoftheparticlescanbeidentifiedbycolor.Heat
treatingtheslidecausesspecificcolorchangestooccurinvarioustypes
ofmetalsandalloys. Theparticlescompositionindicatesitssource.
Theparticlesshaperevealshowitwasgenerated.Abrasion,adhesion,
fatigue,slidingandrollingcontactwearmodeseachgeneratea
characteristicparticletypeintermsofitsshapeandsurfacecondition.
Solidcontaminantscanalsobevisuallyidentifiedprovidedtheyareofa
commonlyfoundorigin.Sandanddirt,fibers,oxidationproducts,rust
andmetaloxidesareexamplesofcontaminationdebristhatcan
beidentified.
-
7/26/2019 Getting the Most From Lube Oil Analysis
16/16
16 InsightServices,Inc. | www.TESTOIL.com
10B10B10BConclusion
While the results of these tests are a powerful maintenance tool, they are useless
if not monitored and acted upon. A successful oil analysis program will be one
where the test data and analysis are coupled with the maintenance departments
knowledge and expertise to provide the most effective maintenance practices.
TTAboutTESTOIL
TTTESTOIL is a full service oil testing laboratory owned by Insight Services. Since
1988 the laboratory has been providing fast and reliable oil analysis results
across all industries throughout the Americas.
TTThe firms comprehensive range of oil analysis services assists reliability
engineers with condition monitoring and identification of machine wear.
TTTESTOIL employs a sophisticated diagnostic technology that assists their
Machine Condition Analysts in making equipment and HHHlubricationHHHcondition
assessments.
References
ASTMD445,StandardTestMethodforKinematicViscosityofTransparentandOpaque
Liquids(andCalculationofDynamicViscosity),ASTMInternational,WestConshohocken,
Pennsylvania,2011.
ASTMD664,StandardTestMethodforAcidNumberofPetroleumProductsby
PotentiometricTitration,ASTMInternational,WestConshohocken,Pennsylvania,2011.
ASTMD974,StandardTestMethodforAcidandBaseNumberbyColorIndicator
Titration,ASTMInternational,WestConshohocken,Pennsylvania,2008.
ASTMD2896,StandardTestMethodforBaseNumberofPetroleumProductsby
PotentiometricPerchloricAcidTitration,ASTMInternational,WestConshohocken,
Pennsylvania,2007.
ASTMD4739,StandardTestMethodforBaseNumberDeterminationbyPotentiometric
HydrochloricAcid
Titration,ASTMInternational,WestConshohocken,Pennsylvania,
2008.
ASTM
D6304,StandardTestMethodforDeterminationofWaterinLiquidPetroleum
Products,LubricatingOilsandAdditivesbyCoulometricKarlFischerTitration,ASTM
International,WestConshohocken,Pennsylvania,2007.
ISO4406:1999,HydraulicFluidPowerFluidsMethodforCodingtheLevelof
ContaminationbySolidParticles,InternationalOrganizationforStandardization,
Geneva,Switzerland,1999.
ContactUs
TTCall:TT2162512510
TTEmail:[email protected]
TTWebsite:www.testoil.com