general presentation file of the berr industry

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INDUSTRIAL ENGINEERING SERVICES ISTANBUL – MANCHESTER – MUMBAI 2015-2016 www.BerrIndustry.com

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Page 1: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

INDUSTRIAL ENGINEERING SERVICESISTANBUL – MANCHESTER – MUMBAI

2015-2016www.BerrIndustry.com

Page 2: GENERAL PRESENTATION FILE of THE BERR INDUSTRY
Page 3: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

ABOUT USISTANBUL – MANCHESTER – MUMBAI

BERR Industry is a developing company in Engineering, Procurement, Fabrication, Construction, Maintenance, and Project Management. Active across six continents, we work with governments and multinational companies to design, build, and maintain many of the world's most complex and challenging capital projects. Clients trust BERR to deliver services to optimized their assets, improve their competitive position, and increase their long-term business success. Our primary objective is to develop, execute, and maintain projects with operational excellence, and we are consistently rated as one of the world’s safest contractors.

GENERAL MANAGEMENT DEPT.

FINANS MANAGER ADMINISTRATIVE MANAGER

Project Management

Commissioning Department

Supervision Department

Erection & Maintenance Department

Inspection & Test Department

BUSINESS DEVELOPMENT

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Page 4: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

ABOUT USISTANBUL – MANCHESTER – MUMBAI

ENGINEERING SERVICES

A- INDUSTRIAL PLANTS SERVICES B- POWER TRANSMISSION SERVICES

Project Management ServicesProject & Consulting ServicesProject Planning ServicesInspection & Assessment

ServicesErection ServicesInstallation ServicesSupervision ServicesCommissioning ServicesMaintenance ServicesOn-Site Repair ServicesTest & Inspection ServicesProcurement ServicesRelocation ServicesManPower Services

•Project Consulting Services•Inspection & Assessment Services•Erection & Installation Services•Assembly / Disassembly Services•HV – MV Power Cabling Services•Fibre Optical Cabling Services•MV Maintenance Services•HV Maintenance Services•Commissioning Services•Supervision Services•Site Survey & Inspection Services•Test and Calibration Services•Procurement Services•ManPower Services

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BERR’ HSE APPROACHING

"Zero Accident" policy is both a goal and an achievement at BERR. The company implements its comprehensive Health Safety and Environment (HSE) policy to protect all employees and associates working at BERR offices, construction sites and related facilities. It includes protection from every kind of pollution, hazard and accident that may result from its business. HSE Management System, is based on the standards of ISO 14001:2004 Environment Management System and OHSAS 18001 Occupational Health and Safety Management System.

Health, safety and environment are, in fact, its highest priority. BERR recognizes and acknowledges the importance of achieving world-class performance with respect to protection of HSE on every project as an integral part of its organizational culture. All personnel are encouraged to actively engage in all the HSE programs and every conceivable effort is made to provide all the necessary training and development to enforce the project requirements to attain its “Zero Accident” policy.

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HEALTH, SAFETY AND ENVIRONMENTALISTANBUL – MANCHESTER – MUMBAI

Page 6: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR’ TRAININGS

All trainings are conducted accordingly to EN ISO 9712:2012 and UE PED directive. To meet the growing international demand for workers who are trained to the highest professional standards we provide high quality education and training.

The courses will give our workers the tools their need to further your professional development. At the same time we’re helping the heavy duty industry to build more efficient and competent workforce. Each member of our team shares enthusiasm to see a job well done, a dedication to health & safety and a commitment to pass their knowledge to others.

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VOCATIONAL TRAININGSISTANBUL – MANCHESTER – MUMBAI

Page 7: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

INDUSTRIAL PLANTS ENGINEERING SERVICES

ENGINEERING & CONSULTING SERVICES•Project Development Services•Project and Planning Services•Project Management Services•Inspection & Assessment Services•Re-Location Services•Civil Construction Services

POWER PLANT SITE SERVICES•Erection Services•Installation Services•Maintenance Services•Supervision Services•Commissioning Services•Automation Services•On-Site Machining Services•Test & Inspection Services•Procurement Services•ManPower Services

A

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Page 8: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

POWER TRANSMISSION SERVICES

TRANSMISSIONS & SUBSTATIONS SERVICES•Engineering & Consulting Services•Inspection & Assessment Services•Erection & Installation Services•Assembly / Disassembly Services•Civil Works & Grounding Works•Steel Structure •HV – MV Power Cabling Services•Fibre Optical Cabling Services•MV Maintenance Services•HV Maintenance Services•Commissioning Services•Supervision Services•Site Survey & Inspection Services•Test and Calibration Services•Procurement Services•Transporting / Lifting Services•ManPower Services

B

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Page 9: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

INDUSTRIAL PLANTS ENGINEERING SERVICESISTANBUL – MANCHESTER – MUMBAI

A

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ENGINEERING

Page 11: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

ENGINEERING WORKS

• Power Plant Project Development & Consulting Services

• Power Project Management & Planning Services

• Power Plant Inspection And Assessment Services

• Power Plant Relocation Engineering Services

ELECTRICAL & MECHANICAL SITE WORKS

• Plant Erection / Installation Services

• Plant Supervision & Commissioning Services

• Plant Maintenance & Overhaul Service

• Instrumentation Test and Calibration Services

• Auxiliary / Spare Parts Procurement Service

• High Skilled Manpower Services

SCOPE of GENERAL WORKS / SUPPLY

OUR SCOPE

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Page 12: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Project Management And Strategic Planning Manage And Mitigate Complex Issues And Conditions Site Survey & Assessment Studies Strategic Research & Development Power Machines Relocation Feasibility New, Used, Unused Turbine Inspection & Assessment Trigeneration & Co Generation Feasibility & Reporting Investment Cost Analysis & Trend Analysis & Reporting Risk Analysis & Reporting

Our clients include constructors, developers, engineers, equity owners, financiers, insurers, manufacturers ( I.E. Chemical and pharmaceutical ), and public utilities.

BERR is all about confirming the facts and providing competent, results oriented services to:

ENGINEERING

DEFINATION of OUR ENGINEERING SERVICES

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Page 13: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

•As-built Documentation•Environmental Impact Studies•Detailed Engineering•Economic And Financial Analysis•Cost Estimations•Feasibility Studies•Tender Evaluation•Tender Documentation•Construction Shop Drawings•Construction Supervision•Construction Specifications•Construction Management

ENGINEERING

OUR ENGINEERING SERVICES

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•Operating And Maintenance Instructions•Commissioning•Geophysical Studies•Geotechnical Studies•Conceptual Engineering•Cost Control And Time Scheduling•Project Management•Procurement Documentation•Contract Management•Basic Engineering•Topographical Surveys•Transportation Study

The services offered by BERR follow the forms of different types of projects, in accordance with the needs and requirements of the customers, and are aimed at exceeding customers' expectations.

•Such services include the full range of engineering and consultancy assignments, from feasibility studies to implementation and commissioning:

Page 14: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROJECT OFFICE

S A M P L E

DESIGN OFFICE SERVICES

14Diesel, H.F.O. Engine Power Station Building Design. Structural Project and Planning as international considerations

Page 15: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

S A M P L E

PROJECT OFFICE

15Heat Recovery Steam Generator and Auxiliary Units Structural Design and Calculation as international considerations.

DESIGN OFFICE SERVICES

Page 16: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

S A M P L E

PROJECT OFFICE

163D Gas Turbine Island Settlement Plans. Turbine, Generator, Lube Oil Skids, Fire Protecting Skid, fuel and Oil Filter

DESIGN OFFICE SERVICES

Page 17: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

TRAININGS

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S A M P L E

Mobile Gas Turbine Package Installation and 3D Settlement Plans

DESIGN OFFICE SERVICES

Page 18: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

S A M P L E

PROJECT OFFICE

18Gannt Diaphrgam, Time Schedule, Swot Analysis, Risk Assessment, Industrial Project Management and Planning Tools

DESIGN OFFICE SERVICES

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PROJECT MANAGEMENT

We provide streamlined, cost-effective, state-of-the-art systems and processes and focus on the details to ensure our clients' projects are delivered on time and within budget.

The project manager will oversee the project during its implementation phase, and will monitor its progress on the basis of its action plan. The use of interim reports will keep you informed of the progress and status.

PROJECT MANAGEMENT SERVICES

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Page 20: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROJECT PLANNING

•CHARTS:Gantt charts provide a detailed visual on the progress of your tasks in comparison to what was planned. The resource allocation chart lets you know who is free, who is engaged and who is overloaded.

•PROJECT COORDINATIONS:The Coordinators gives you an easy way to get back to important posts. Feeds.

•TIMESHEETS:All working on a project can easily log their billable and non billable hours.

•DOCUMENT MANAGEMENT•COLLOBRATION •ONLINE PROJECT CHAT

PROJECT PLANNING SERVICES

BERR may also act as a main contractor and assume leadership and responsibility, including managing any communication with any subcontractors or OEMs. In practice, this is a sound process via which the BERR project manager is able to oversee all of the activities.

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Page 21: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROJECT PLANNING

PROJECT PLANNING SERVICES

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PLANT ASSESSMENT

The plant assessment identifies how the latest technology could improve output, efficiency or plant availability. It consists of three phases:

•Phase 1: Initial data collection and agreement of assessment scope•Phase 2: Detailed data collection, analysis and recommendations•Phase 3: Execution of improvements in line with your financial model

The result is improved plant profitability and performance of the plant.

We offer:•A phased approach to the assessment, which provides you with a clear

decision-making process•BERR engineering capability and knowledge•Application of the latest technology•Optimisation of plant performance within your business environment

Benefits•Customer benefits include:•Minimised outage duration•Improved plant availability and operability•Optimised plant performance•Optimised selection of investment options

INDUSTRIAL ASSESSMENT SERVICES

BERR Industry has got high experienced 30 inspectors & assesment engineers all around the world.

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Page 23: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

RE-LOCATION

Critical to the success of many projects is the ability to understand the importance of utility coordination and relocations. Over the years BERR has built a name in this aspect of engineering, by working on utility coordination from planning, design and into construction. BERR has the expertise to provide utility records research, utility facility field investigation and surveying; utility conflict identification and resolution with the client's proposed project design; utility relocation design for any and all public and private utility company facilities utilizing the design criteria/standards of the utility companies; and various CADD software implementations.

Areas of Expertise•Survey Utility Engineering – Designation, Locating & Surveys•Records Research•Agency Coordination•Utility Relocation Design•Conflict Analysis & Resolution

PROJECT RELOCATION SERVICES

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Relocation of the Machine Lines

Relocation of the Cooling Towers

Page 24: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Full Site Survey And Comprehensive InspectionTo Prepare Method Statements And Risk AssessmentsRelocation Management & PlanningHealth & Safety & Environment PlanningRelocation Works ReportingMatch Marking Of Mechanical, Electrical PartsDecommissioning / DismantlingPackaging Due To International StandartsLifting & Loading Operations and TransportingMaintenance & Equipment ModificationMechanical Installation & InsulationElectrical Installation & Insulation

RE-LOCATION

BERR, all industrial services provides a complete turn-key service for every stage of industrial and commercial plant relocation, from dismantlement and relocation plan development to match marking, heavy machinery moving, rigging, relocation, re-installation and start up.

PROJECT RELOCATION SERVICES

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Moving of the Factory

Major Parts Lifting and Loading Works

Page 25: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

RE-LOCATION

PROJECT RELOCATION SERVICES

200 MVA Combined Cycle Power Plant Relocation Project. 2 x GE LM 6000 Gas Turbines and Auxiliaries.

•Disassembly

•Marking, Labelling

•Lifting

•Loading , Unloading

•Assembly , Erection

•Installation

•Settling, Alignment

•Installation

•Flushing, Pickling

•Commissioning and First Firing

Page 26: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

RE-LOCATION

PROJECT RELOCATION SERVICES

All Civil Works as to 200 MVA Combined Cycle Power Plant Relocation Project. 2 x GE LM 6000 Gas Turbines and Auxiliaries

•Excavation Works

•Compacting Works

•Foundation Works

•Infrastructure Works

•Concrete Structure Works

•Steel Structure Works

•Tank Farms

•Hydroulic Post Tensioning

•Pre-Stressing Works

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SITE SERVICES

Page 28: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

WE TREAT OUR CLIENTS’ BUSINESS AS OURS AND TRY TO CONTRIBUTE THEIR DEVELOPMENT BY INNOVATIVE AND COST EFFECTIVE SOLUTIONS.

GAS

TURBINES

STEAM TURBINESB.O.P. SYSTEMS

POWER PLANTS SITE SERVICES

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Universal and Mobile Gas Turbines, Steam turbines, Heat Recovery Steam Generators, Diesel Engines, Balance of Plant Units

Page 29: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

MECHANICAL & ELECTRICAL ASSEMBLY / ERECTION / INSTALLATION SERVICE

Gas & Steam Turbines Assembly – Montage Diesel & Gas Engines Assembly – Montage Lube Oil Storage & Purification Assembly – Montage Fuel Storage Area & Tank Farms Erection Air – Water Cooling Systems Erection Air – Water Filteration Systems Erection Pump Station, Compresor & Seperator Units Erection Heat Recovery & Exhaust Stack Erection Flue Gas Treatment Systems Erection Fire Figting / Extinguishing Systems Installation Mechanical Processes And Instrumentation Installation Electrical Cabling And Instrumentation Installation

ERECTION

ERECTION and INSTALLATION

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Pipeline Welding and Inspection Works

Diesel Engine and Auxiliaries Assembly

Page 30: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Gas Turbine Plants ( Simple Cycle ) Steam Turbine Plants ( Thermal & Combined Cycle ) Natural Gas & Diesel & H.F.O. Engine Plants B.O.P. Systems / Common Units & Auxiliaries Heat Recovery Steam Generators Flue Gas Treatment Systems ( DeNOx – DeSOx – CCS ) Fuel Storage And Conversation Systems Lube Oil Systems, Hydraulic Systems Pump Station, Compressor & Seperator Units Air – Water Cooling & Filtering Units Instrumentation Calibration Cleaning & Flushing & Pickling

COMMISSIONING

MECHANICAL & ELECTRICAL SUPERVISION / COMMISSIONING SERVICE

START UP and COMMISSIONING

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Supervision and Commissioning

Test & Start Up of the Process Lines

Page 31: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Comprehensive Diagnostic Inspection & Assessment Preventive Maintenances Pre-Maintenance Planning Minor & Major Overhauls Part Replacement & Refurbishment Turbine And Auxiliaries Removal Disassembly & Assembly Mechanical Cleaning Instrumentation Calibration Planned Periodical Maintenances Unplanned Maintenances And Troubleshooting

MAINTENANCE

MECHANICAL & ELECTRICAL MAINTENANCE / OVERHAUL SERVICE

MAINTENANCE and REFURBISHMENT

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Major Parts Overhauling

Revision of the MCC &Electrical Panels

Page 32: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Operator Interface & HMI’s And Scada Systems. Integration Scada And Server Systems. Creating New Systems For Visulations And Data Acquisitions. Developing Alarm – Trend - History Applications High Visibility, High Performance For Production Process Codra / Panorama P2 Siemens Simatic Wincc :: Siemens Simatic Wincc Flex Siemens Protocol :: Schneider Electric Vjeo Citect GT HD Gas Mark VI TMR Installation & Maintenance GT HD Gas Mark VI TMR Installation & Maintenance Nevada Bentley – Hirschmann – Alstom – Mitsubishi –Siemens Allen Bradley - Entek Xm – ABB Automation Solutions

PLANT AND B.O.P AUTOMATION SERVICE

AUTOMATION

AUTOMATION and I&C

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Process Automation

SCADA System

Page 33: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Developing A High-speed, High-performance, Multi-disciplined Application Control Systems

Tmr Triple Modular Redundant, Emergency Shut Down System Gas Analyzers And Btu Gas Metering System Creating Fully Redundant Controller Architecture Designing Modular Network Communications Specisifc For Plants. Time-synchronisation Capabilities For First Fault Process Sequencing and Other Applications Selection Of Plc’s Best For Requirements Of The Project Alternative Solutions For Out-dated Control Systems. Qualified Team On Schneider Siemens, Allen Bradley Plc’s Software Upgrading Applications

PLANT AND B.O.P INSTRUMENTATION & CONTROL SERVICE

CONTROL I&C

INSTRUMENTATION and CONTROL

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Human Machine Interface

Page 34: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

CONTROL I&C

PLANT CONTROL & AUTOMATION UPGRADING

34Combined Cycle Power Plant ( Turbines and Auxiliaries ) Control System Setting and Upgrading

Page 35: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Mechanical Measurements & Tests Vibroscope Inspection Firing Measurements & Inspections Vibration Measurements & Inspections Acoustic Measurements & Inspections IR Thermal Measurements & Inspections Lube Oil & Diesel Measurements & Inspections Air – Liquid Velocity Measurement & Inspections Hydrostatic Pressure Test – Leakage Tests Penetrant Cracking Test Magna Flux Magnetic Cracking Test Flushing & Pickling Measurements & Tests

POWER MACHINES and COMMON UNITS, AUXILIARY & B.O.P TEST & CONTROL SERVICE

MECHANICAL TEST

MECHANICAL TESTS

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Measurement & Tests

Measurement & Tests

Page 36: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

MECHANICAL TEST

MECHANICAL TEST and MEASUREMENT SERVICES

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VIBRATION DIAGNOSTICTHERMAL IR DIAGNOSTIC

HARMONIC ANALYSIS ISOLATION MEGER OSSILOSCOPE VIDEO BOROSCOP

Page 37: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

MANPOWER

LETTER OF REQUEST

WORKFORCE PLANNING

IDENTIFICATION THE TERMS & CONDITIONS

MANPOWER PURCHASE

AGREEMENT

WORK COMMENCEMENT

BERR provides a Skilled Manpower Labor to the Oil & Gas industry, for upstream, midstream and downstream Projects and Operations, on a short or long-term basis. Their highly qualified professionals and skilled labors can support the best top, middle and lower level workforce so in general that is Turkish and Indian ManPower.

BERR INDUSTRY, identifies the manpower requirements, in line with their customers needs, utilizing appropriate screening and matching methods to ensure that only suitably qualified personnel are recommended, in a timely fashion. They bring together the sources with oil and gas companies who are in search of forwarding their operations, with a productive future in mind.

With dependability and the suitability of Skilled Manpower Supply being key to operational continuity, BERR INDUSTRY is a reliable partner, that customers can rely on to respond to their needs and to deliver a quality service.

MANPOWER PROVIDING SERVICES

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Page 38: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

MANPOWER

The founders of the BER Industry are a global player that has held close and trusting relations with its approved suppliers, since 25 years, and can provide support to its customers, through the provision of dedicated procurement services.

Their experience, in developing a worldwide Supply Chain Management Processes, has allowed them to be able to offer their services competitively worldwide.

The Procurement Management Team is in charge of sourcing new and old suppliers, buying, expediting, inspecting as well as organizing the shipping and logistics of the goods required. They constantly review and improve existing procedures and processes to improve competitiveness.

BERR Industry takes upon themselves, the general logistical responsibilities from departure sites to customer’s warehouse :

MANPOWER PROVIDING SERVICES

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Page 39: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

MANPOWER

Project Management & Planning EngineersInspection & Assessment EngineersMaintenance EngineersMechanical & Welding EngineersHSE EngineersShift EngineersCommissioning & Start-up TeamSite Chiefs & Site FormensMechanical & Electrical TechniciansSteel Construction TechniciansHigh Alloy Welders & Turbine FittersMaintenance Team / TechniciansScaffolders & RiggersGas Turbine Assembly TeamSteam Turbine Assembly TeamDiesel Engine Assembly Team

MANPOWER PROVIDING SERVICES

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Page 40: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROCUREMENT

What We Purchase

BERR procurement department purchases a variety of engineered equipment, materials and services to support our capital projects. We serve all of our large operating divisions – Energy and Water. Below is a partial list of what we purchase.

EnergyOil & Gas – Heat exchangers, pressure vessels, API pumps, valves, pipe, controls systems, structural steel, pipe supports, and related balance of plant equipment and materials.Power Generation – Turbines, boilers, HRSGs, condensers, pumps, valves, fabricated pipe, structural steel, cable, electrical commodities, cooling towers, fire protection, tanks, control systems, pipe supports, and related balance of plant equipment and materials.Air Quality – OEM technology for flue-gas desulfurization, fabric filter systems, selective catalytic reduction, electrostatic precipitator systems, and related balance of plant equipment and materials.Power Delivery – Gas-insulated switchgear, transmission poles (mono and lattice), high-voltage transmission cable, transformers, substation equipment, and related balance of plant equipment and materials.

WaterTreatment and Wastewater – Civil materials, chemical feed systems, digesters, conveying systems, dryers, pumps, wastewater treatment systems, filtration systems, agitators, mixers, electrical controls, piping, and related balance of plant equipment and materialsDesalinization – Reverse osmosis and related equipment

PROCUREMENT SERVICES

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Page 41: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROCUREMENT

Process PumpsSpecial PumpsDiesel PumpsChemical PumpssPlate ExchangersTitanium ExchangersExchanger Spare PartsGearboxesGearsBearingsBearing PadsBearing Babbitt CoatingCouplingsExpantion Joints

PROCUREMENT SERVICES

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Page 42: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROCUREMENT

Lube Oil SeperatorsFuel SeperatorsGas SeperatoorsAir CoolersAir Cooler BatariesChillersWater Cooling TowersShell&Tube ExchangersCooling PumpsPump StationsWater Treatment SkidsIndustrial Air FiltersIndustrial Fuel FiltersAir Intake Systems

PROCUREMENT SERVICES

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Page 43: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROCUREMENT

PROCUREMENT SERVICES

Steam GeneratorsSteam BoilersSilencersSpark ArrestorsExhaust FansFan BladesDry & Wet Exhaust FiltersIndustrial ChimneysHeat Recovery GeneratorsFlue Gas Treatment UnitsExhaust InsulationFuel Storage TanksOil Storage TanksWater Desilination Units

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Page 44: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROCUREMENT

PROCUREMENT SERVICES

•Pipeline Equipment and Valves• Gate Valves• Globe Valves• Butterfly Valves• Spherical Valves• Gas Valves• Special Valves• Actuator Valves• Control Valves• 3 Way Valves• Ball Valves• Check Valves• Safety & Relief Valves• Stainers• Expantion Joints

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Page 45: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

PROCUREMENT

PROCUREMENT SERVICES

•Natural Gas Reducing & Metering Stations• Gas Seperators• Gas Filters• Regulating Valves• Safety Valves• Check Valves• Ventiles• Drain Valves• Gauges• Fire Protection• Emergency Shutdown• Gas Heating Exchanger• Control Room and Automation• Measurement SCADA

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Page 47: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

ISTANBUL – MANCHESTER – MUMBAI

B POWER TRANSMISSION SERVICES

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Page 48: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

TRANSFORMER SERVICES

INSTALLATIONTEST & COMMISSIONINGMAINTENANCESPARE PARTS

POWER TRANSMISSION SERVICESB

SWITCHGEAR SERVICES SUBSTATION SERVICES

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Page 49: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Transformers are the most important components of electrical energy supply networks. They raise or lower voltage levels at substations.

It is critical to perform transformer Maintenance periodically, although the transformers has long life cyle and low failure rate.

BERR provides Installation, testing, Commissioning, Maintenance, engineering and consulting Services throughout the transformer life cycle, from selection Commissioning to recycling, for all brands and kinds of transformers.

TRANSFORMER

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TRANSFORMER SERVICES

Page 50: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Whether you are installing a new, repaired or refurbished transformer or if it is a reallocation of an existing transformer, BERR offers a secure and efficient solution to meet your needs. This can also be tailored to your needs by BEER qualified personnel at your site(s).

BEER has extensive experience in Installation and Commissioning all types of transformers to all parts in Turkey. The combination of highly qualified technicians, expertise, experience and high quality equipment enhances the speed and efficiency of this vital operation.

You can find below the transformers at all voltage level that we can install at your sites.•Power Transformers•Oil-type Distribution Transformers•Dry-type Distribution Transformers•Instrument Transformers

With our mobile service equipment, including high-voltage test equipment, we can install transformers on time according to global Installation standards.

TRANSFORMER

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TRANSFORMER SERVICES

Page 51: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR expert staff perform transformer field tests with high-quality and calibrated test equipments for installed power and distribution transformers. After test process, all transformers can be commissioned safely.

You can find below the transformer tests that we can.

•DC Insulation Resistance ( MEGGER )•Conversion Rate Measurement (TTR)•DC Resistance Measurement•Power Factor(dissipation factor) (DOBLE)•Excitation Current Measurement•Polarity

INSTALLATION

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TRANSFORMER SERVICES

Page 52: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Maintenance can either be time-based or condition-based, depending on the service strategy selected. The time-based Maintenance is carried out at predetermined intervals of time or on the base of prescribed criteria and aimed at reducing the probability of failure or the working deterioration of the element.

Power transformers are the most important components of electrical energy supply networks. Although these components have high reliability, failures can occur due to external factors such as short circuits in the grid. Failures can also occur due to ageing effects of the active part, especially the insulation system, or ageing of important accessories such as bushings or on load tap changers.

BERR proposes the following Maintenance solutions:

•Power and distribution transformer Maintenance•On-Load Tap Changer (OLTC) Maintenance•Transformer oil and dissolved gas analysis•Corrosive Sulfur and Furan Analysis•Oil Exchange and Treatment Process

MAINTENANCE

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TRANSFORMER SERVICES

Page 53: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR provides all brand and type spare parts and consumables for maintenance of an existing transformer. BERR provides genuine high quality spare parts and consumables for transformers with fast turn-around time, using BERR’s extensive experience and knowledge, thus reducing downtime.

BERR proposes the following spare parts solutions:

•Transformer oil•On-load tap changer(OLTC)•AVR Relay•HV-MV-LV Bushings•Termometer•Bucholz relay•Moisture holder•Pressure switches•Oil level indicator•Other accessories

SPARE PARTS

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TRANSFORMER SERVICES

Page 54: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR support the entire portfolIo of all brand switchgear products that include indoor and outdoor circuit breakers, indoor switchgear cubicles, gas insulated switchgear, generator circuit breakers, disconnectors, instrument transformers and surge arrestors.

Use BERR's know-how to identify opportunities for improving system and equipment performance, optimizing your processes economically and technically, with regulatory compliance.

SWITCHGEARS

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SWITCHGEAR SERVICES

Page 55: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Installation and Commissioning of new equipment at site as per our recommended procedures which ensures perfect performance of your switchgear. Our technicians are fully trained and certified to carry out the Installation and Commissioning work. The service includes required tests as per our standard checks. We also offer Services for deCommissioning of old switchgear. For any switchgear products we always recommend to use our Supervision to ensure proper Installation of the equipment if the Installation is done by other service providers for the complete plant.

Installation for medium voltage and high voltage products are performed experienced BEER experts for high reliability and optimum life-cycle performance from first operation. Contact BEER for Installation Services for MV and HV switchgear products. Full Installation Services include:

•DeCommissioning and removal of old switchgear.•Site Supervision.•Installation and Erection of new equipment.•Functional testing and site handover.

INSTALLATION

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SWITCHGEAR SERVICES

Page 56: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Experienced BERR technicians perform Commissioning of MV and HV switchgear, protection and control systems as brand-independent, which includes:

•Cold Commissioning to verify protection and control operation.•Hot Commissioning and energisation of the equipment.•Supervision during plant start up.

BERR expert staff perform Commissioning tests with high quality and calibrated test equipments for installed and erected MV and HV switchgear products.

Full Commissioning tests include:

•DC Insulation Test (MEGGER)•CB Open-Close Time Measurement•Contact Resistance Measurement•Contact Travel Test (optional)•Power factor(dissipation factor)•SF6 Dew-Point Measurement•Gas leakage test

COMMISSIONING

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SWITCHGEAR SERVICES

Page 57: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

The portfolio of preventive Maintenance Services includes routine planned Maintenance, breaker diagnostics and condition assessment of switchgear. BERR provides complete solutions for Inspection, Maintenance, retrofit for all brand and all type Switchgear products. Also, BERR provides service contracts for annual Maintenance as well as emergency 24/7 support.

Reduce operation costs by relying on BERR solutions and experienced experts to support your Maintenance strategy, according to expected asset lifetime.

By inspecting and analyzing your equipment we are able to program Maintenance in a targeted and economically advantageous way. Interventions can be brought forward or delayed according to your priorities.

INSTALLATION

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SWITCHGEAR SERVICES

Page 58: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

We offer a comprehensive range of overhead line systems to suit client requirements. With our own skilled overhead lines team, we undertake the development, design, Construction, Installation and Maintenance for every type of overhead system including OHL Distribution up to and including 132kV as well as 400kV Transmission.

• Substation Build, Repair and Maintenance• Asset Replacement and Refurbishment• Line Design, Surveys and Asset Data Management• Condition Assessments And Feasibility Studies• Material Procurement• Construction Of New Overhead Lines• Reactive Fault Repairs and Network Recovery• Wood Pole Replacements• Underground Lines – LV, MV, HV• Optical Fibre Cabling and Finishing

CLEANING & PROTECTING

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SWITCHGEAR SERVICES

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BERR has extensive spare part portfolio of MV and HV Switchgear Products. Our expertise and experience ensure you always receive the right part no matter for your Switchgear Systems.Whether in scheduled maintenance or in emergency situations, the use of original and suitable spare parts is ultimately the most economical choice and effectively protects the operational reliability of your facility.

BERR maintains an extensive portfolio of all brand spare parts. Spare parts may be individual equipment items or complete and full-range package deals for your inventory. Based on the specific equipment spectrum in your plant, we will make suggestions for an optimal combination of spare part packages.

BERR proposes the following spare parts solutions:•MV or HV Circuit Breaker (Complete)•Mechanism (complete)•Close-trip coils•Charger Motor•Heater•Switches•Other Accessories

SPARE PARTS

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SWITCHGEAR SERVICES

Page 60: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR‘s Power Systems Solutions provIde support for the turnkey projects for various industries and utilities that include greenfield MV/HV substations, substation expansion, protection, SCADA and network controls.

BERR experts have a profound knowledge of best practices in a wide range of substation and substation protection systems. We develop and implement service solutions based on industry-specific technologies and competences to support customers in improving overall equipment effectiveness and return on investment.

SUBSTATIONS

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SUBSTATION SERVICES

Page 61: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

Contact the BERR representative to request Services or engineering solutions and studies on:

•Short-circuit Calculations•Protection Coordination and Selectivity Studies•Load Flow Analysis•Voltage Drop Calculations•Reactive Power Compansation•Earthing Calculations•Instrument Transformer Selection•Primary & Secondary Projects For Substations•Preparing Technical Specification•Product Selection•Technical Evaluation For Offers And Projects

ENGINEERING

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SUBSTATION SERVICES

Page 62: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

We undertake projects of Installation, testing and Commissioning of medium voltage and high voltage substations up to 380 kV. The project covers the entire substation or plant including power and distribution transformers, high and medium voltage switchgear, gas insulated switchgear. We provide the Services and solutions for both outdoor switchyard and indoor Installations.

Installation of the entire power transmission and distribution plant or MV-HV power products like transformer, switchgear, protection systems performed by BERR expert engineer and technicians.

INSTALLATION

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SUBSTATION SERVICES

Page 63: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR possesses complete power plant Maintenance service capabilities with or without service agreements. We can take care of routine Maintenance needs of all brand your power products and power systems right from transformers to low voltage distribution. We also take care of Maintenance contract agreements for 24/7 emergency support.

Effective time-based, condition-based or reliability centred Maintenance maximises the reliability of the substations and their equipments. BERR expert staff utilise the most advanced diagnostic and Maintenance practices.

MAINTENANCE

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SUBSTATION SERVICES

Page 64: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR offers complete testing of switchyard equipment including CT, VT, isolator, earth switch, and breakers for MV and HV. In additionally, we offer complete testing of protection and measurement systems, including configuration and parameterisation of all numerical relays and latest IEDs.

Full commissioning tests that are performed according to global standards include:

•Complete Testing Of MV-HV Switchyard•Power And Distribution Transformers•Breakers and Disconnecting Switches•Surge Arresters, Capacitors•Instrument Transformers•Protection Relays•Meter Tests•Redresor & Accumulator Test

TEST

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SUBSTATION SERVICES

Page 65: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

The reliable, cost-effective, long term solution to pollution induced flashovers of high voltage insulators.Insulator contamination has been a problem since the birth of electrical power distribution. Salt spray, industrial pollutants, and even desert sand can lead to costly power interruptions due to arcing and flashover. While numerous attempts with other protective methods have had their limitations, there is a solution that utility Maintenance engineers can rely on: SYLGARD High Voltage Insulator Coating (HVIC).

MAINTENANCE

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SUBSTATION SERVICES

Page 66: GENERAL PRESENTATION FILE of THE BERR INDUSTRY

BERR supplies all brand spare parts for MV-HV substation plant to minimise unexpected costs and maximise systems utilisation. Taking care of your equipment’s components is essential to keep your assets safe and reliable.

BERR proposes the following spare parts for your substation plants:

•Power and Distribution Transformers•Breakers and Disconnecting Switches•Instrument Transformers•Insulation Materials•Protection and Control Panels•Protection Relays•Meters•Other Accessories

SPARE PARTS

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SUBSTATION SERVICES

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CONTACT US

Adress:TR - Postane, Levent Sitesi, I6 No:7 34940 Tuzla, Istanbul, TurkeyUK - Kingston Upon Hull (England) United Kingdom

Telephones:Headquarters Pbx : +90 216 395 20 34 Support Center : +90 532 163 62 90 ( TR ) & +44 743 246 14 62 ( UK )

URL: http://www.berrindustry.com

E-Mail:General InformationUK ContactIndia ContactBusiness Development

Skype:Berr.Industry

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