gear mate by calibromeasure equipments private limited, pune

CalibroMeasure EquipmentsCORPORATE OVERVIEW

Engineering Solutions in Metrology

M: +91-9130042192 E: [email protected]

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Sachin Khodke

CalibroMeasure Equipments Engineering Solutions in Metrology

INSPIRED BY VISION OF 100% MEASUREMENT CalibroMeasure is a metrology engineering company delivering

intelligent automated solutions for improving quality measurement & certification of precision engineering parts.

We specialize in designing, developing and delivering extremely reliable ‘quantified type’ measuring and record-keeping systems that offer exactness, dependability and traceability.

We are passionate about delivering ‘value’ (RoI) for our solutions by innovating solutions using technology.

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DELIVERING EXCELLENCE SINCE 1985

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1985

World-class electroplating

thickness standards

Tejonidhi Udyog

Aurangabad

Hi-Tech SPM Manufacturing

Shrameya Engg.

Waluj

Dedicated electroplating

unit for Exports

Lustrous Inds.

Chakan

Engineering solutions for metrological

needs

CalibroMeasure

Aurangabad

1997

2000

2015


DELIVERING EXCELLENCE SINCE 1985

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1979

World-class electroplating

Sargam Industries

Satpur and Baroda

High quality plastic storage

tanks

Rotomatic Containers

Ambad

1992

World class electroplating

Aalap Industries

Sinnar

2000


ACCOMPLISHED & EXPERIENCED TEAM

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Sudhanshu ShevadeManaging Director

Sujata ShevadeDirector – Finance

and Operations

Sudhanva ShevadeDirector Sales & Marketing

Kamalakant MadayeDirector, Engineering

Engineer with 30 years of experience in engineering and manufacturing

Engineer with 25 years of experience in handling projects and managing commercials

Science Graduate with 25 years of experience in leading Sales & Marketing

Engineer with 15 years of experience in designing and manufacturing automation solutions and computer interfacing


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`

ENGINEE

RING

METROLOGY

SOFTW

ARESERVICE

CORE COMPETENCIES

Innovative

Trusted

Experienced


PARTIAL LIST OF SATISFIED CUSTOMERS

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FOCUSSED SOLUTIONS

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GearMateFinal inspection of high precision gears

MeasureMateFinal and In-process inspection of precision machined components with/without keyway, collars, threads

SortMateFully automated solution for final Inspection and sorting of high-volume, high precision components such as bearings., dowels etc.

Automotive, Industrial Machinery, Power, Packaging, White good’s Manufacturing, Marine Engineering, etc


MeasureMate– NEED ANALYSIS

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Rejection of precision components on OEM’s line causes distress to OEMs and hassles to component manufacturers and loss of time and money to both. Rejection results in Adverse Supplier Rating Segregation costs at customer end Wastage of time and effort

Manual Testing Cannot solve your Problems

No assurance of ‘zero’ rejection No traceability or accountability PDI Report generation is tedious


MeasureMate– ‘ZERO’ REJECTIONS MeasureMate provides automated and 100% quantified inspection for multiple parameters of high precision machined components on a single platform. For whom ?

High Precision machined components used in industries such as Automotive, Industrial Machinery, Marine, Power, Packaging, White Goods Manufacturing, etc

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MeasureMate - OVERVIEW

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1. CPU Driven Intelligent Measurement & Recording

2. Comparator Stand 3. Dial Comparator 4. Multigauging for less handling 5. Parameters

• ID, OD, Ovality and run-out • Height, Depth, •Thickness and Length • Groove Parameters • Keyway Parameters • Thread Parameters •Checking of both attribute type as well as absolute type parameters possible.


MeasureMate– 100% INSPECTION RELIABILITY

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Manual Testing MeasureMateRepeatability Low – Medium Very High

Within 1 µAccuracy Very High

Within 1 µQuantified Inspection Data X Remote Tracking of Inspection X Auto Cp-Cpk Analysis X Automatic PDI Generation X Assured Calibration X Traceability X Accountability X


MeasureMate– FEATURES, ADVANTAGES & BENEFITS

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1. CPU Driven Decision Making

2. Quantified Inspection Data 3. 100% recording of all

measurements4. Setting for Calibration

Frequency 5. Integrated marking

system6. Provision for PDI

generation7. Variable testing speed8. Remote Monitoring

1. Assured ‘Zero ‘ Rejection

2. High Accuracy & Repeatability

3. Fool-Proof Mechanism 4. Traceability 5. Real time Cp/ Cpk 6. Instant PDI

1. Increase in customer satisfaction

2. Increase in Productivity

3. Savings in inspection costs

4. Improvements in Process Parameters

5. In-process as well as final inspection

Features Advantages Benefits


SortMate– NEED ANALYSIS

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Rejection of precision components on OEM’s line causes distress to OEMs and hassles to component manufacturers and loss of time and money to both. Rejection results in Adverse Supplier Rating Segregation costs at customer end Wastage of time and effort

Manual Testing Cannot solve your Problems

No assurance of ‘zero’ rejection No traceability or accountability PDI Report generation is tedious


SortMate– ‘AUTOMATED INSPECTION & SORTINGIntelligent and fully automated solution for inspection of high precision symmetric (e.g. cylindrical) components. It not only measures, records and analyses multiple parameters but also sorts them providing huge reductions in inspection cycle time and costs. For Whom:

High Precision Symmetric machined components which are of small to medium size such as bearings, bushes dowels, textile cots, cotter pins, split pins, engine valves etc

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SortMate OVERVIEW

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1. CPU Driven Intelligent Measurement & Recording

2. Feeder Bowl3. Indexing Station 4. Component Sorting


SortMate OVERVIEW

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Multiple Stations checking multiple parameters such as Height, Outer Diameter, Internal Diameter and Sorting


SortMate– 100% INSPECTION RELIABILITY

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Manual Testing SortMateSkilled Manpower X Cost of Inspection High Very LowProductivity Low Very High Repeatability Low – Medium Within 1 µAccuracy Low – Medium Within 1 µQuantified Inspection Data X Assured Calibration X Traceability X Accountability X


SortMate – FEATURES, ADVANTAGES & BENEFITS

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1. CPU Driven Decision Making

2. Quantified Inspection Data 3. 100% recording of all

measurements4. Feeder bowl for un

interrupted feeding.5. Automatic sorting 6. Setting for Calibration

Frequency7. Provision for PDI

generation8. Remote Monitoring

1. Assured ‘Zero ‘ Rejection

2. High Accuracy & Repeatability

3. Fool-Proof Mechanism 4. Reduced dependence

on skilled manpower 5. Traceability 6. Real time Cp/ Cpk 7. Instant PDI

1. Increase in customer satisfaction

2. Increase in Productivity

3. Savings in inspection costs

4. Improvements in Process Parameters

Features Advantages Benefits


BUSINESS CASE

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Monetary Benefits RoI is less than 18

months Cost of inspection is

reduced by more than 80%

3 to 6 times increase in productivity

Service & Support Benefits Assured Service Levels Response Time < 24 hours Strong after-sales support

team

Business Benefits Increase in customer

satisfaction due to assured ‘zero’ rejections

No dependence on skilled man-power

Process Corrections


OUR SOLUTIONS ARE TAILOR-MADE

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01 02 03 04 05

Scenario Assessment

Solution Engineering and RoI Calculations

Technical Approval

Commercial Offer and Approval

Installation, Training and After Sales


CONTACT US TO BUILD A SOLUTION

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M: +91-9130042192 E: [email protected] www.calibromeasure.com

Sachin Khodke