g.barber: sci-fi mechanical design - tracker meeting cern 29 march 20041 latest thoughts on...
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1G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Latest thoughts on Mechanical Design
Contents:-
Revised Fibre Pitch
Fibre Optic Connectors and Light Guide Map
Station Fabrication
Other Work
2G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Revised Fibre Pitch
• 639 channels / station: 213/view– Pitch: 318 (mm) / (213*7) * 2 => 427 microns pitch
• 5*128 channel D0 connectors/station (per tracker)– 5 stations => 25 D0 connectors => require 4
cassettes
• 2 cassettes per cryostat: one on either side– 16 D0 connectors worth/cryostat
3G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Mechanical Layout of Sci-Fi
Modified Patch Panel
This is a Modified Patch Panel, it allows the fibres to come out in the lower half and fall to both sides.
It is designed to fit in the given ‘Z’ of 3cm and to allow enough surface area to accommodate the correct number of connectors it wraps back over the flange of the cryostat. I have been looking at the bulkhead connectors in order to make them easier to seal against vacuum and will give a greater packing density. The design you will see later is designed to be 128 way (one to one with the vlpc connector) and use 5 per station.
4G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Ideas for the Fibre Optic Connectors
In conjunction with the patch panel I think we need to take another look at how we take the light guides through the vacuum and make a reliable seal. One way to hopefully cut down on leaks is to have fewer connectors another way is to make the sealing face circular. This is a first attempt at such a connector and was offered for comment.
5G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Ideas for the Fibre Optic Connectors
This came from comments received. In conjunction with the patch panel I took another look at how we take the light guides through the vacuum and make a reliable seal. This is what came from the comments made during the workshop at FermilabIt has 128 channels and so is a match for a VLPC cassette. All the routing of channels is done inside the chamber and to facilitate this the connector flange and the connectors are to be changed.
6G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Re-designed Station Connector - 22 Way
The previous connector had 18
channels it was not possible to use this in the current scheme so it will be changed to
22 channels
7G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Preliminary Connector Map
View ‘X’ 213 Channels
View ‘W’ 213 Channels View ‘V’ 213 Channels
0-21
22-42
43-62
85-10663-84 107-128
191-212
129-150
151-170
171-190
20 20
22 22
21 20
22 22 22 22
0-21
22
22-43
44-65
66-85
22
22
19
86-104
105-126
127-148
149-170
171-192
193-212
20
22
22
22
20
22
20
2222
22
22
19
20
22
22
22
0-1920-41
42-63
64-85
86-107
108-127
128-146
147-168
169-190
191-212
8G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
New Station Profile
This new station is designed with the latest connector
layout and hopefully a one piece construction.
It also has more finger room around the
connectors to allow fitting.
9G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Layout of Sci-Fi Stations
This is a layout of the 5 stations, it does not yet have the correct pitch spacing to optimise the performance. For this we need to know the centre and length of the ‘good’ magnetic field. It may also have slight mechanical constraints arising from assembly difficulties if the pitch is to close. This may need to be studied further with a model.
10G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Mechanical Layout of Sci-Fi
The tracker sitting in the ‘good’ field of the magnet.
11G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Possible fixation of Sci-Fi in Bore.
The red ring is fixed to the bore of the cryostat. It has reamed holes that
are matched to the assembly dowels of the tracker, after they are located
in this ring a second ring can be pushed in from the
rear and again dowels locate in reamed holes. This is
only a 1st idea and I am sure there are other ways to locate the tracker.
12G.Barber: Sci-Fi Mechanical Design - Tracker Meeting Cern 29 March 2004
Other Work - Cryo-Station
We are also looking into the feasibility of building a VLPC cryogenic test rig to carry out prototyping and have been given some very good advice and offers of help from experts here at Fermilab and also at Ral. (Very) Rough Layout