fyfestone tech movement control

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    MOVEMENT

    CONTROL

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    Movement joints are used to eliminate or

    control cracking within the fabric. The joints

    are located in strategic positions and allow

    slight, predetermined movement without

    subsequent cracking to the masonry. Spacing,

    design and location of movement joints depends

    principally on the dimensions and shape of the

    wall in question, detailing techniques and the

    complexity of the structure. The joints should be

    located at junctions which may be vulnerable to

    cracking.

    The position of movement joints will be strongly

    influenced by structural and architectural

    considerations but the following may prove

    useful as an indication of where control joints may

    be necessary.

    MOVEMENT

    CONTROL

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    1. Cracking is most likely to occur in long straight walls.

    Blockwork walls of excessive length should be divided into a

    series of rectangular panels with movement joints between

    each panel. The effects of end restraint need to be assessed

    when deciding on the panel length. This can add either

    25% or 50% to the actual length if one or two ends are fully

    restrained. It is upon this total length that the empirical

    rules are then applied. In the case of Fyfestone blocks,

    the maximum length between movement joints is 9m.

    The length of each panel should not normally be in excess of

    twice the height of the panel and areas of blockwork above

    and below openings should be treated as individual panels.

    The data below is a general rule of thumb for methods ofcontrolling movement in blockwork panels.

    2. Movement joints should be provided where changes of

    height, thickness and profile (either on plan or section) occur

    in the wall, since these junctions are particularly vulnerable

    to cracking.

    3. Control joints will be required at the junctions of intersecting

    walls and junctions with columns, and also where walls arepenetrated by major service pipes and ducts, or where large

    chases are incorporated to accommodate services.

    4. A number of factors should be considered by the designer

    when using Fyfestone:

    providing control joints at suitable centres

    using bed-joint reinforcement

    protecting the blocks before and during construction

    specifying the correct mortar

    Detailed information is covered within BS5628: Part 3:

    Control joints are vertical separations built into a wall and

    located where cracking may occur due to excessive stresses

    caused mainly by drying shrinkage.

    As a general guide, the joints should be at regular spacing up

    to 9m in external and internal walls.

    It should be noted that on south and east elevations,

    the effect of the early morning sun on these faces can

    raise the temperature very rapidly and cause greater

    movement to take place than elsewhere in the structure. It

    is recommended that the above rules be strictly adhered to

    unless further advice is taken.

    Control joints may also be required at:

    changes in wall height and thickness.

    junctions with other forms of construction e.g. steel

    stanchions and reinforced concrete columns

    intersections with other walls and partitions particular

    attention should be given where return walls occur.

    return angles in L-, T- and U-shaped buildings.chases or recesses for piping, pilasters, fixtures, etc.

    movement joints in roof and floor slabs. These joints

    in the main structure must be continued through the

    wall construction. The width of the wall joint and the

    compressible filler should be similar to that used in the roof

    and floor slabs.

    one or both sides of some large wall openings, e.g. windows,

    louvres or doors. However, the addition of localised bed-joint

    reinforcement above and below openings can often

    eliminate the need for control joints.

    FORMATION OF CONTROL JOINTS

    The wall is built in the normal half bond manner with the

    exception that on alternate courses, half-length blocks are

    used to form a straight vertical joint.

    The sealant should be one of the following or similar:

    an acrylic based sealant

    two-part polysulphide

    a silicone-based sealant

    Internally, the joint should be left open as long as possible to

    enable the wall to dry out thoroughly. Control joints should

    be carried through all finishes. In cavity walls, the control

    joints in each leaf should be offset. The flexibility of the cavity

    ties is normally sufficient to compensate for the very small

    differential movement between two leaves. Generally, the

    joint spacing is greater on the inner leaf so the staggering of

    joints is relatively simple.

    TECHNICAL DATA

    LENGTH TO HEIGHT RATIO OF PANEL (L:H) > 2:1 > 2.5:1 > 3:1 > 4:1

    SPACING OF CONTROL JOINT (architectural masonry) 69m 69m 69m 69m

    SPACING OF BED JOINT (reinforcement (mm)) 600/675 400/450 200/225

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    HORIZONTAL CONTROL JOINTS

    Limitation on uninterrupted height when the method of

    limiting the uninterrupted height is adopted in accordance

    with BS 5628 : Part 1, the outer leaf should be supported

    at intervals of not more than every third storey or every

    9m, whichever is less. This method employs shelf angles

    and vertical joints, which subsequently provides a meansof vertical movement control. However, for buildings not

    exceeding four storeys or 12m in height, whichever is less;

    the outer leaf may be uninterrupted for its full height.

    MOVEMENTS DUE TO THERMAL EFFECTS

    In general, movements due to normal changes in

    temperature of internal walls are likely to be small and not

    an important cause of cracking. However, in long walls or

    partitions where variations in temperature are likely to be

    large, care should be taken to accommodate movement.

    MOISTURE MOVEMENT

    All concrete units shrink slightly after manufacture

    but part of this shrinkage is reversible due to dry units

    expanding slightly when wetted. However, care should

    be taken to ensure that all units comply with the relevant

    European Standard for drying shrinkage requirements.

    To minimise moisture movement, all masonry units should

    be kept as dry as possible prior to laying and when laying,

    they should not be soaked in order to adjust the suction for

    the mortar.

    DIFFERENTIAL MOVEMENT

    If practical, products with different characteristics should

    not be rigidly bonded together. Thus clay and concrete unitsshould not be mixed unless consideration has been made

    into allowing independent movement.

    All concrete products shrink slightly over a period of time,

    the initial shrinkage taking place during the first six months

    to a year. Likewise some clay bricks built on top of concrete

    brick plinth walls may cause severe cracking in the plinth

    wall. Where dissimilar materials are used, for example in

    cavity walls, it is good practice to avoid the use of rigid ties

    and permanent bonding together of brick or block work with

    the opposing component.

    PRECAUTIONS

    Procedures to minimise cracking:

    1. Use the correct grade of mortar: an unnecessarily strong

    grade of mortar will concentrate the effects of any

    differential movement on few and wider cracks. A weaker

    mortar will accommodate small movements so that any

    cracking will be distributed as hair cracks in the joints where

    they are less noticeable

    2. Bonding: cracking of masonry is more likely to occur if bond

    patterns are not maintained and alignment of vertical joints

    results. This can be exacerbated by poor workmanship

    3. Use masonry of low potential shrinkage. Ensure that the units

    are dry before use and during laying

    4. Reinforce the masonry with joint reinforcement at locations

    of high stress

    5. Allow for thermal and shrinkage stress by the correct

    incorporation of control joints at appropriate intervals

    Joint design should comprise a sealant cover either side

    of the joint with compressible joint backing. The choice

    of sealant is important. Fyfestone recommend the use

    of sophisticated sealant such as two-part polysulphides

    or acrylic resin polymers. The former is the most proven

    performer.

    The need for periodic maintenance of joints should be

    recognised and considered when positioning joints.

    LOCATION OF MOVEMENT JOINTS

    Movement joints in masonry may either be expansive or

    contraction joints; the latter being free to accommodate any

    tensile stresses. The incorporation of movement joints within

    a wall structure should be in accordance with

    BS 5628 : Part 3: 2005.

    Movement joints should be installed at not greater than 9m

    centres and may be formed as a straight butt joint. Or in a

    toothed fashion in the coursework using a separate medium,

    such as dpc material, and subsequently pointed in a suitably

    coloured mastic. Flexible damp proof courses may also be

    used to act as a slip planes between materials of different

    properties.

    Care should be taken to ensure that all movement joints also

    comply with the requirements of the other functions of the

    wall, ie. lateral restraint, fire resistances, etc.

    In estimating the correct spacing of movement joints, it is

    best to design walls of concrete units into a series of panels.

    Areas above and below windows and doors should be

    treated as individual panels except where it is permissible to

    control cracking by the use of bed reinforcement.

    Generally the shape of the panels is critical in deciding the

    susceptibility to cracking. It is more likely to occur if thelength exceeds about 1.5 to 2 times its height.

    Care should be taken that there is no excessive end restraint

    and if lateral stability is likely to be affected then dowels, one

    end of which is not fixed, should be used to provide stability.

    WALL TIES

    Wall ties should conform to BS EN 845-1. For guidance on

    selection and use of wall ties see BS 5628 : Part 3 : 2005.

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    TYPE OF MOVEMENT JOINTS

    Expansion Joint

    Contraction Joint Internal

    Contraction Joint Internal and External Where wall is penetrated by large duct or services

    EXAMPLES OF WHERE MOVEMENT CONTROL JOINTS

    COULD BE LOCATED

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    Joint hidden by downwater pipe

    At junction of columns, etc.

    Expansion joint in floor slab

    At staggered joints in a cavity wall

    Junction of steel frame

    EXAMPLES OF WHERE MOVEMENT CONTROL JOINTS

    COULD BE LOCATED (continued)

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    At window opening

    CONTROL OF CRACKING USING REINFORCEMENT

    If it is impractical to divide walls into a large number of

    panels because of, for example, a large number of openings,

    then reinforcement can be introduced to distribute the

    areas of high stress. It is still important to maintain panel

    length/height ratio at 22.5. The reinforcement should be

    long enough, or have enough overlap, to distribute stressesadequately and be provided with the correct cover. All bed

    joint reinforcement must be used in accordance with the

    manufacturers recommendations.

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    SALES OFFICE ENGLAND and WALES

    North End, Ashton Keynes, Wiltshire SN6 6QX Tel: 01285 646801 Fax: 01285 646857

    SALES OFFICE SCOTLAND and IRELANDKemnay Quarry, Aquithie Road, Kemnay, Scotland AB51 5PD Tel: 01467 651000 Fax: 01467 642342 Email: [email protected]

    www.fyfestone.com

    An AGGREGATE INDUSTRIES Business

    Aggregate Industries UK Ltd pursues a policy of continuous product improvement and accordingly reserves the right to vary designs and specifications without notice.

    FYFESTONE is a registered trademark of Aggregate Industries UK Ltd.

    Whilst every effort is made to ensure the accuracy of content, both written and pictorial, interested parties should contact Aggregate Industries (the Company) for verification.This datasheet and any advice is provided by the Company free of charge and is accordingly on terms that no liability of any kind (including liability for negligence) will attach to the Company or its

    servants or agents arising out of or in connection with or in relation to this data sheet or any such advice.