control tech brochure

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CONTROL-TECH Electrical & Automation Solution Established: 2005 An ISO 9001:2008 Certified CPRI 100KA Certified Panel CPRI 50KA Certified Panel MSDCL Approval Ele. Contractor. System Integrator of Schneider Electric. NSIC-D-B-SMERA Performance & Credit Rating

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Page 1: control tech brochure

CONTROL-TECHElectrical & Automation Solution

Established: 2005

An ISO 9001:2008 Certified

CPRI 100KA Certified Panel

CPRI 50KA Certified Panel

MSDCL Approval Ele. Contractor.

System Integrator of Schneider Electric.

NSIC-D-B-SMERA Performance & Credit Rating

Page 2: control tech brochure

CONTROL-TECH

CERTIFICATION

Electrical & Automation Solution

ACHNEIDER ELECTRIC ALLIANCE

NSIC

Page 3: control tech brochure

I N T R O D U C T I O N

We take this opportunity to introduce ourselves as the leading Electrical & Automation Solutions

provider to varied industry process applications with special expertise in all fields. CONTROL-TECH is

the flagship company and operates out of its facilities spread over 4000 sq. ft. approx in Pune.

CONTROL-TECH offers technology solutions in the field of process / system automation to varied

industries such as Steel, Paper, Plastics, Textiles and other process control industries. Strength of

CONTROL-TECH lies in System and Application Engineering. This is backed up by state of art

infrastructure for manufacturing the Control Panels required for such projects.

CONTOL-TECH in-house System Engineering division caters to detailed engineering for the

respective process requirements. The manufacturing unit has the fabrication and panel engineering

division to cater to international standards and is capable of handling panels up to 4000 Amps in a single

line up. The software team backs up the Process Software requirements and the user interface software

typically known as SCADA.

In industries, CONTROL-TECH has handled projects ranging from 300 KVA to 4 MVA.

CONTROL-TECH is proud to have an installation base. who are the Electrical Engineering multinational

respected and known for their AC / DC Drives, PLCs, and automation platforms with user friendly

SCADA/DCS/HMI etc. CONTROL-TECH a distinct advantage in offering best-fit solutions to their valued

customers.

CPRI certification upto 100KA and CPRI certification for IP54 degree of protection, has been

issued to our manufacturing units, who have type tested our panels for short circuit withstand strength and

for degree of protection.

We have enclosed our experience list for your ready reference. Should you require any further

information / clarifications, please feel free to contact us. We assure you of our prompt attention at all

times.

Thanking you,

CONTROL-TECH

Email:-

[email protected]

Contact No:- 9011032101/110

[email protected]

CONTROL-TECHElectrical & Automation Solution

Page 4: control tech brochure

Turnkey Electrical Project for Transfix India Pvt. Ltd. Pune

This project include as:-

Substation, MCC, PCC, APFC Panel,

Shop floor and office floor lighting

Automation of Transformer Test Lab

with the help of PLC & SCADA.

Why Control Tech:-

Control Tech provides cost effective solution.

In time installation.

Use Standard & quality product.

CONTROL-TECHElectrical & Automation Solution

Page 5: control tech brochure

Turnkey Electrical Project for Transfix India Pvt. Ltd. Pune

METERING KIOSK

Lisioning from MSDCL ,PWD,MIDC

HT work Include overhead line underground line upto 33KV

Metering Kiosk of high quality as per the requirement of customers

Several other things like: Oil test set, Meter test bench, High voltage test set, Line Traps

Available in indoor & outdoor type

HT BREAKER

Supply of HT lines substations from 11KV to 33KV.

Vaccume Circuit Breaker & Switch Fuse Unit

Automatic protection for transformer

SF6 with inbuilt CT/PT & all type of protection Indoor and Outdoor type.

Breakers are successfully type tested as per IEC 62271-100 (2001-05)

Erection & commissioning work for H.T. Breaker panels

TRANSFORMER

Supply and installation of Transformer from 300KVA to 4MVA.

Provide on Load Tap Changer Dry Type Transformer that is designed according to IS 2026/11171, IEC76/726, it perform for 25 years without any maintenance.

Include both types of Transformer Indoor and Outdoor with all protection.

Proper supply of electrical protection at both primary and secondary site against overload, short circuit, earth fault, as per customer's specification.

DG SET

Supply and commissioning of DG set from 380 KVA to 750 KVA and a standby power supply to mains Grid.

Synchronizing LT Panel

Execution of entire Plant and office facility by providing LT distribution, earthing and illumination network.

Low installation cost & short installation period with high efficiency.

CONTROL-TECHElectrical & Automation Solution

Page 6: control tech brochure

Turnkey Electrical Project for JCB INDIA LTD.

We have successfully complete

supply, installation, commissioning of

Turnkey Electrical Project for JCB

India Ltd, Pune

This project include as:-

MCC, PCC Panel,

5600 Amp BUS Trunking.

Shop floor, office floor lighting, high

mast lighting, race way decorative

lighting.

Installation, Commissioning of

6KVA UPS.

Earthing, Lighting Arrester

We provide VFD Panels for different

application in paint shop from

7.5KW to 132KW with successful

installation and commissioning, It

gives 22% energy saving with full

satisfaction.

Office floor lighting based on PLC

with real time clock.

CONTROL-TECHElectrical & Automation Solution

Page 7: control tech brochure

Turnkey Electrical Project for JCB INDIA LTD.

PCC PANEL

800Amp to 4000Amp Panel with 100KA S.C. approval.

PLC based AMF Panel.

These are used to supervise and control the voltage and reactive power of the power system.

These panels are made of quality raw material and are extremely sturdy in construction.

FROM IP 42 TO IP 65

MCC PANEL

MCC Panels that are designed for the distribution of power, main

incoming and motor control panels.

These MCC Panels are designed with utmost care and stringent

quality inspection to ensure client satisfaction.

Silent features of MCC panel are Easy to operate, Durable,

Abrasion resistant, Customizable and Shock proof etc.

APFC PANEL

Max APFC Panel provides a reliable solution for elimination of penalties and a cost reduction in the electricity bills by approximately 25%

APFC Panel having large measuring voltage range.

COMPETENCY OF CONTROL TECH

We provide cost effective solution.

Suggested provision for future expansion.

Use Standard & quality product.

Provide unity power factor using APFC Panel.

Provide PLC based AMF Panel

In time installation.

Full satisfied energy saving solution.

We are also provided a turnkey solution for cross section of Industrial sectors like KSH International, ISMT,

RICH Quality, and Mutha Engineering.

CONTROL-TECHElectrical & Automation Solution

Page 8: control tech brochure

We have successfully completed supply and installation of 800KW VFD working at 690V for

fume extraction system for KCSSL and getting 25% energy saving.

We supply various type of AC drive for different application like press, compressors, fan, pump,

blower for energy saving and getting upto 25% energy save.

We had done automation based on AC DRIVE for machine tools like CNC machine, Cut to length

machine, synchronization for paper machine, Agitator.

We provide DC drive solution for required application like paper machine, centrifugal machine,

cut to length machine

We also provide commissioning of DC drive upto 6MW for cold rolling machine on own basis.

AUTOMATION PROJECT

CONTROL-TECHElectrical & Automation Solution

Page 9: control tech brochure

We offer wide range of AC drives for all types of application.

Up to 220% over torque

Flux vector control with or without sensor for motor

Online auto tunning speed or torque control.

Out frequency up to 1000.0

Operation up to 50 C without de-rating.

Many more.

We offer wide range of DC drives for all types of application

up to 150% over torque

6 Pulse /12 Pulse Operation

Av/tg/encoder Feedback

PID Loop Algorithm.

RS 485 Serial Communication.

4 AI 4AO,8 DI 8 DO PROGRAMMABLE I/O

Many More.

AC DRIVES

DC DRIVES

SCHNEIDER AC DRIVE

CONTROL TECH is authorized system integrator of Schneider Electrical.

We offer SERVO DRIVES for different application.

Vibration Suppression Control.

Less Deviation Control.

Vibration Suppression Control on Stopping.

High-speed Rotation

Servo systems can be used in CNC machining,

Factory automation, and robotics, among other uses.

SERVO DRIVES

We offer wide range of energy saving system ventilation.

Pumping.

Air conditioning.

Fan/pump/blower application

Compressor.

ID/FD fans.

All types of energy monitoring

analyzing system on single PC.

ENERGY SAVING & ENERGY MONITORING SYSTEM SERVODRIVE

DC DRIVES

CONTROL-TECHElectrical & Automation Solution

Page 10: control tech brochure

We have provided automation solution for Furnace power control useful for predicted MD

controller based on PLC and SCADA.

We have designed development and commissioning of PLC & SCADA, this system is for Arc

Furnace Control.

We also provide energy saving system for air compressor and PLC automation for office air

conditional system.

We provide integrated industrial automation solutions for process automation, factory

automation and plant monitoring

The facility also includes a dedicated software development department, where software

tools needed for different automation applications as well as SCADA

We install and commission control panels of the highest quality for a variety of indoor and

outdoor industrial applications.

PLC, SCADA & HMI

CONTROL-TECHElectrical & Automation Solution

Page 11: control tech brochure

PLC

We offer wide range of PLC for all types of application.

I/O handling up to 10,000.

Extendable rack facility.

Easy programing LD/FBD/ST.

Memory expandable as per application.

Communication : TCP/IP, FIPWAY, CAN POEN, INTER BUS, MODBUS

Instruction execution time in micro-seconds.

Control loop in built.

We provide wide range HMI & SCADA.

INSTRUMENTATION CONTROL PANEL

We offer wide rang of products in instrumentation:

PID controller.

Process sensor & transmitter.

All types of transducers.

All types of control valves & power cylinders.

Process monitoring system & meters

Up to unlimited tag.

Superior performance.

Configuration made easy.

Reliable architecture.

Many more.

COMPETENCY OF CONTROL TECHWe at Control Tech are committed to provide product and service

of the highest quality that meet our exceed customers expectation.

We believe in meeting our customer requirement thought timely delivered and credible solution.

We strive to make continuous improvement in our System & Process that results in enhanced quality and cost reduction in our quest for excellent.

We lay emphasis on achievement of our goal through in work and training innovation

PLC, SCADA & HMI

CONTROL-TECHElectrical & Automation Solution

SCADA

PLCS

Page 12: control tech brochure

TRANSFIX INDIA PVT LTD

Provided Total Turnkey Solution.

DSM ENGINEERING PLASTIC

Supply AC drive (630kw) for plastic molding machine.

MUTHA ENGINEERING PVT. LTD. SATARA

Supply of PCC Panel, Busduct

JCB MANUFACTURING LTD.

Provide Total Trunkey solution

AMTEK INDIA LTD. SHIMALA

Provide machine tool automation using PLC & SCADA

TURBO GEAR LTD . RANJANGAON

Supply of VFD with different range for various application

VISTEON AUTOMOTIVE SYSTEMS

VFD Panel for paint shop from 11KW to 132 KW for energy saving

TATA AUTOCAMP PVT LTD.

VFD Panel for paint shop

SECO TOOLS

MCC, PCC panel and VFD solution

KSH INTERNATIONAL

Total turnkey solution

NAKODA MACHINARY PVT. LTD.

VFD solution

TRANTER INDIA PVT. LTD.

VFD and Automation Solution

O U R P R E S T I G I O U S C U S T O M E R

OUR STARATEGY

?Build Storng Brand Image

?Ta rg e t Wi n g A re a s &

Potent ial ly Divers i f ied

Tomer, Different

?Segment Have Different

Business Cycles

?Improve Business Products

With Our Principle

?Word Towords Win Win

Policy.

?Updatation Of Competitors

Product With Our Principals

?For Better Solution.

?Supply Of Products Through

Just In Time.

?Invest In Good People, Build

Their Competence & Skills

Through

?Training & Knowledge

Sharing

?

To obtain & retain over

recognisation as a preferred

business partners' at our

customer, contributing in

their profitable business by

offering top class services &

solution.

AUTOMOTIVE AND ENGINEERING INDUSTRIES

CONTROL-TECHElectrical & Automation Solution

Page 13: control tech brochure

O U R P R E S T I G I O U S C U S T O M E R

KALYANI CARPENTER SPECIAL STEEL LTD.

VFD Solution upto 800KW for energy saving

system in various application, automation for

furnace power control.

ISMT LTD.

Total turnkey electrical solution

KALYANI FORGE LTD

Busduct and PCC panel

HOGANAS INDIA PVT. LTD. AHMEDNAGAR

Automation for arc furnace and VCB Panel,

ACB Panel, MCC Panel.

PUSHAPAK STEEL INDUSTRIES PVT. LTD.

Supply of 500KW VFD in 2 number

SHIRDI STEEL RE-ROLLERS PVT. LTD., GOA

Supply of 500KW VFD in 1 number

ZAMIL STEEL PVT. LTD.

VFD Solution

STEEL INDUSTRIES PAPER INDUSTRIES

BILT GRAPHIC PAPER PRODUCTS

VFD solution upto different range and Panel

PUDUMAJI PULP & PAPER MILL

VFD solution upto range 500KW

REVAKRIPA SUGARS JABALPUR

Turnkey automation solution.

SCANDIC FOODS INDIA PVT LTD

Supply of Electrical panel & drives.

RICH QUALITY, BHOSARI

Provide Turnkey solution and drive.

FOOD INDUSTRIES

OTHER INDUSTRIES

INSTRUMENTATION & SYSTEMS

Panel & AC Drive

IMSOFER MANUFACTURING

ULTRA ENGINEERS

Electrical Panel

DURR INDIA PVT LTD

Drive and panel

FINOLEX CABLES LTD

PLC Automation Solution

ECHJAY INDUSTRIES PVT LTD

Drive and Automation Solution

INFRASTRUCTURE INDUSTRIES &

SHIPPING INDUSTRIES

GATEWAY TERMINALS INDIA PVT. LTD.

AC Drives

GLOBAL TOWERS

AC Drive

SMS INFRASTRUCTURE LTD.

AC Drive

CONTROL-TECHElectrical & Automation Solution

ACG PHARMAPACK LTD

AC Drives and PLC .

ALCAN INDIA PVT LTD

AC Drives and PLC.

PHARMACITICAL INDUSTRIES

Page 14: control tech brochure

CONTROL-TECH

CERTIFICATION

Electrical & Automation Solution

CPRI - 100 kArms CERTIFIED ELECTRICAL CONTRACTOR

ISO 9001-2008

Page 15: control tech brochure

Power Control Centers (PCC)

Motor Control Centers (MCC)

Air Circuit Breaker Panels

Relay & Metering Panels

H.T. Panels

Automatic Power Factor

Improvement Systems

Power Distribution Panels

Bus Ducts

CONTROL-TECHElectrical & Automation Solution

PRODUCT & SERVICES

PLC based automation systems

AC drive Systems

Instrumentation Packages

Soft Starter

SCADA based systems

Energy management systems

DG set auto synchronising panels

Energy saving systems

TRUNKEY AUTOMATION SOLUTION ELECTRICAL POWER DISTRIBUTION

Page 16: control tech brochure

CONTROL-TECHElectrical & Automation Solution

Plot No. 1/3, Sr.No. 83,

Anane Industries, Post- Shivne,

Tal. Haveli, Pune 411 023.

Mob.: 9011032101

Web:: www.controltech.co.in

E-mail : [email protected]

[email protected]

V I S I O NTo be a leader in electrical power distribution technology

with a focus on next generation features in interactivity and

intelligence. To bring in the best of global technology, quality and

service levels for Indian customers through continuous

improvement and strategic tie-ups.

Control-Tech is a leading provider of electrical panel and

power distribution equipments.

We have been a part of the evolution of the industry to

new levels. With a modest beginning way back in early nineties,

today, Control-Tech has several challenging as well as diverse

projects to its credit.

Control-Tech is proud to have completed work for flagship

and one of its kind projects of Indian clients such as well as several

multi-national companies like JCB INDIA,TRANSFIX

INDIA,HONEYWELL AUTOMATION.

Today, with a team of over twenty talented employees,

and a demonstrated performance in maintaining high customer

satisfaction levels, Control-Tech is well poised to take the next leap

of growth.

The robust construction and low cost of the AC motor

makes it very desirable for a wide range of uses. Also, the ability to

make an existing standard constant speed AC motor an adjustable

speed device simply by the addition of an adjustable frequency

controller creates a very strong incentive for this type of solution.

BUSINESS PRINCIPLES

To build value, performance and leadership into

CONTROL-TECH, responsibility, respect and determination are

key

Assuming responsibility, and acting with respect and

determination makes it possible to nurture CONTROL-TECH's

traditional strengths – our technology leadership, our pioneering

spirit and our ability to be at everywhere. That is our legacy, and

our future.

The key to success lies in how well all of us understand

and apply the business principles – demonstrating personal,

professional and corporate responsibility, showing respect for the

views and needs of others and applying our shared determination

to win.

Nitin D Patil

Director