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Fuel and Chemical Products from Biomass Syngas © 2012 LanzaTech Inc. All rights reserved. 2012 Gasification Technologies Conference - biofuels panel 28-31 October, 2012 Washington, DC John Burgess Freedom Pines Biorefinery, LLC

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Page 1: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Fuel and Chemical Products from Biomass Syngas

© 2012 LanzaTech Inc. All rights reserved.

2012 Gasification Technologies Conference - biofuels panel 28-31 October, 2012 Washington, DC

John Burgess Freedom Pines Biorefinery, LLC

Page 2: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Company Profile • Founded in January 2005 • Corporate Headquarters in Chicago, IL, R&D in New Zealand,

Operations and BD office in China • Funding

– Series A: Khosla Ventures - $US 12M in 2007 – Series B: Qiming Ventures - $US 18M in 2010 – Series C: Burrill MLSF - $US 56M in 2011

• Team CSO/Founder: Dr. Sean Simpson CEO: Dr. Jennifer Holmgren

– Over 140 staff – Synthetic Biology – Analytical – Engineering

• IP Portfolio – >160 Patents filed – 6 proprietary microbe families 2

Page 3: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

The LanzaTech Process

Gas feed stream

Gas reception Compression Fermentation Recovery Product tank

• Gases are sole source of energy • Production of fuels and chemicals • Potential to make material impact on the future energy pool

(>100s of billions of gallons per year) • Completely outside of the food value chain • Biofuel, carbon capture and energy efficiency technology solution

Novel gas fermentation technology captures CO-rich

gases and converts the carbon to fuels and chemicals

Page 4: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Pet Coke

Natural Gas Biomass

Municipal Waste

~90M MTA

Accessible Feedstock Pool

4

CO

CO + H2

3300B M3

>2B MTA

>1B MTA US Alone

*2010 production data – IEA, UNEP

CO2 + H2

Flue Gases

Page 5: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

C4 • BDO • n-Butanol • i-Butanol • Succinic acid

LanzaTech Gas to Liquid Platform H2 CO CO H2 CO2 CO2

Industrial Syngas: Biomass, Coal, Methane COG, Chemical Power

Native

Synthetic

Engineering Control Chemistry

Customized Catalysts

C2 • Ethanol • Acetic acid

C3 • i-propanol • acetone

C5 • Isoprene

Other • PHB • …….

Resources

Product Suite

Product Suite Thermochemical Approaches

Olefins Chemicals Chemical

Intermediates

Hydrocarbon Fuels (diesel, jet, gasoline)

5

Page 6: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Getting to Scale

6

Page 7: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

On a Fast Path to Commercialization

2008 2012

2012

Pilot BlueScope Steel Mill

Operational

In Design US

Groundbreaking February 27

China

Page 8: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Freedom Pines Biorefinery

8

Page 9: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

• LanzaTech process used with biomass syngas

• Syngas from two biomass gasification technologies successfully tested

• Real biomass syngas used in all process demonstrations

Ethanol from Biomass Syngas

Tolerant of gas contaminants Flexible to H2/CO ratio Commercial production rates achieved

Page 10: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Biomass Syngas Flexibility: Leveraging Process Control

Data showing microbial biomass syngas consumption under two different process operation modes during a single continuous reactor run using biomass syngas. Syngas composition: 30% CO, 55% H2, 10% CH4, 5%CO2

16 17 18 20 21 22

Mic

robi

al G

as u

ptak

e (m

mol

/l/d)

Time (Days) 0

H2 CO

Consuming Hydrogen 2CO + 4H2 => C2H5OH +H2O

Bypassing Hydrogen 6CO + 3H2O => C2H5OH +4CO2

Enables Optimization of Process Economics

Page 11: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

A Hybrid Catalytic Route to Fuels from Biomass Syngas Project Objectives: Develop a cost-effective hybrid conversion technology for catalytic upgrading of biomass-derived syngas to jet fuel and chemicals to meet the price, quality and environmental requirements of the aviation industry.

System Integration, Optimization and Analysis

Integration

Gasification & Syngas

Conditioning

Fermentation & Alcohol Recovery

Catalysis

Catalysis

Gasoline Jet Fuel Diesel Butadiene MEK

EOH

2,3BDO

Wood

Stover

Switchgrass

US Government (Department of Energy) support to Improve Economics and Process Sustainability

11

Page 12: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Waste Gases and Biomass to Jet Fuel

12

Gas Fermentation Alcohols

Biomass

Industrial Waste Gases (CO, CO/H2)

Gasification

Jet Fuel Dehydration Oligomerization Hydrogenation

Basic Alcohol to Jet Conversion Pathway

LanzaTech

Water

ATJ Pathway Collaborations with PNNL and Swedish Biofuels

Page 13: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

2,3 BDO: A Route to Platform Chemicals OH

H3C

OH CH3

2,3-Butanediol

Reductive Elimination

Catalytic Dehydration Catalytic or Acid Dehydration

1,3-Butadiene Methyl Ethyl Ketone (MEK/Butanone)

Butenes

1-Butylene (But-1-ene)

2-Butylene (But-2-ene)

Isobutylene (2-Methylpropene)

H H

H H H

H C C C C

H

H H C C

CH2 CH3 1 2

3 4 H3C

H H C C

CH3 2 3

4 1

H CH3

C C CH3

1 2 H

3 H3C-CH2-C

CH3

O

Preliminary Screening Demonstrates Technical Feasibility

13

~1.5M MPA >$2.3B

~11M MPA >$20B

~19.5M MPA >$21-28B

Page 14: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Flexible Product Slate from Biomass Syngas

• Today – Ethanol – 23 Butanediol

• Near Term: – C4 chemicals from 23 BDO (MEK, 1,3-butadiene, butylenes) – Acetic Acid – Drop-in jet, diesel, gasoline

• Longer Term: – C3, C4 alcohols – Acetone – Isoprene

Page 15: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

LanzaTech Global Partnerships

Burrill & Co.

K1W1

Page 16: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

2012 & 2013 Global Recognition

2012

MIT technology review

LanzaTech has been named as one of 10 New Energy Pioneers at the fifth annual Bloomberg New Energy Finance Summit. This award recognizes LanzaTech as a world-leader in energy innovation.

LanzaTech was named by Technology Review to the 2012 TR50, the third annual list of the world’s most innovative technology companies

Recognized as Thought Leader in Sector Internal Use Only - Business Confidential 16

TiE50 has named LanzaTech as one of the top Energy/CleanTech technology start up companies for 2012. TiE50 is TiE Silicon Valley’s premier annual awards program keenly contested by thousands of technology startups worldwide.

2013 LanzaTech has been selected as a World Economic Forum Technology Pioneer 2013. Recognition is for companies involved in the design, development and deployment of new technologies and hold promise of significantly impacting the way business and society operates.

Richard Pearse Award for Innovation Excellence in the NZ Aviation Industry LanzaTech has won the Richard Pearse Award for Innovation Excellence in the NZ Aviation Industry.

LanzaTech has been named to the 2012 Global Cleantech 100. One of the companies best positioned to solve tomorrow’s clean technology challenges

Page 17: Fuel and Chemical Products from Biomass · PDF fileFuel and Chemical Products from Biomass Syngas ... Enables Optimization of Process Economics . ... awards program keenly contested

Thank You.